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Related Manuals for WEDGELOCK I-LOCK COUPLER
Summary of Contents for WEDGELOCK I-LOCK COUPLER
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Page 1: Front Cover / Reference Card
Parts & Service 28/06/2009 902-001-2 Rev 0 1 of 28... - Page 2 Remove Bucket if attached to the excavator dipper arm. Install Quick Coupler using the carrier machine’s original dipper and linkage pins (8, 9, 10)*. Once mounted, rotate coupler through its full range of movement and check clearances around coupler and dipper arm (10)*.
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Page 3: Table Of Contents
CONTENTS PAGE FRONT COVER / REFERENCE CARD CONTENTS INTRODUCTION CONTACTS SECTION 1: INSTALLATION GUIDE LINES 1.0 CHECK LIST SECTION 2: PRECAUTIONS 2.0 SAFETY PRECAUTIONS 2.1 WELDING PRECAUTIONS SECTION 3: COUPLER INSTALLATION 3.0 SAFETY DURING COUPLER INSTALLATION 3.1 COUPLER ORIENTATION 3.2 REMOVING THE EXISTING BUCKET 3.3 FITTING THE COUPLER (LINK PIN) 3.4 FITTING THE COUPLER (DIPPER PIN) SECTION 4: HYDRAULIC KIT INSTALLATION... -
Page 4: Introduction
1987. The company and its reputation have since grown into a global leader in the design, manufacture and distribution of excavator attachments Over the years Wedgelock has developed a complete range of excavator attachments to cater for machines from 1 tonne to 100 tonne. Spearheading the range is the I-Lock™ Coupler. -
Page 5: Contacts
Please take the time to read and understand the information presented to you in this operation manual to ensure you get the full benefit and life expected of your I- coupler. CONTACTS WEDGELOCK EQUIPMENT LTD NEW ZEALAND Toll-free: 0800 424 482 Telephone: +64 4 526 3901 Fax: +64 4 526 3902 nzinfo@wedgelock.com... -
Page 6: Section 1: Installation Guidelines
SECTION 1: INSTALLATION GUIDELINES Please read this Installation Manual thoroughly before you commence installation of the I-Lock Coupler. Deviating from these instructions may result in increased install time and / or damage to the hydraulic kit, carrier machine or attachment. -
Page 7: Section 2: Precautions
SECTION 2: PRECAUTIONS Please ensure you follow the stated precautions below whilst carrying out the coupler and hydraulic kit installation procedure. 2.0 SAFETY PRECAUTIONS • Always use PPE (Personal Protective Equipment) when servicing, operating or maintaining plant, machinery and its components. •... -
Page 8: Section 3: Coupler Installation
• Always use assistance when installing and removing attachments pinned to the carrier machine 3.1 COUPLER ORIENTATION The I-Lock Coupler has been designed and manufactured to fit the dipper arm and linkage assembly of the carrier machine. The I-Lock Coupler fits the carrier machine in one orientation only with the C-Section facing the operators view (see fig 3.0.1) -
Page 9: Removing The Existing Bucket
SECTION 3: COUPLER INSTALLATION 3.2 REMOVING THE EXISTING BUCKET Before you fit the coupler to the carrier machine you have to firstly remove any existing attachment from the dipper arm. (Fig 3.2.1) • Place the bucket or attachment in a safe position on the ground. •... -
Page 10: Fitting The Coupler (Dipper Pin)
CAREFULLY CROWD THE COUPLER THROUGH FULL ROTATION TO CHECK CLEARANCES IF THERE ARE ANY SIGNS OF INTERFERENCE STOP IMMEDIATELY AND CONTACT YOUR WEDGELOCK DEALER Parts & Service 28/06/2009 902-001-2 Rev 0 10 of 28... -
Page 11: Section 4: Hydraulic Kit Installation
SECTION 4: HYDRAULIC KIT INSTALLATION There are three main sections to the hydraulic kit installation which consists of: 1. Fitting of the Junction Manifold Block to the dipper arm. 2. Fitting of the I-Lock Control Valve in the engine compartment. 3. -
Page 12: The I-Lock Control Valve
SECTION 4: HYDRAULIC KIT INSTALLATION 4.2 THE I-LOCK CONTROL VALVE • The I-Lock Coupler is designed to operate on MAINS PRESSURE supply. The I- LOCK CONTROL VALVE controls the oil pressure and flow to the coupler for both the Primary Wedge function AND the Safety Knuckle function. The I-Lock Coupler Control Valve MUST BE USED for any installation of an I-Lock Coupler. -
Page 13: Hose Routing
The Wedgelock hose kits are colour coded with coloured cable ties at each end of the pre crimped hoses. Following the Installation Reference Card will assist with identifying each of the hoses to be routed in respect to their relative positions on the carrier machine. -
Page 14: Hose Routing - Boom
SECTION 4: HYDRAULIC KIT INSTALLATION 4.6 HOSE ROUTING – BOOM • Fit the nylon abrasive sleeve over the loose ends of the Dipper hoses. Using the GREEN colour coded hoses for the Boom, connect these to the dipper arm hoses. (Fig 4.6.1) Fig 4.6.1 Hose Joint •... -
Page 15: Hose Routing - Boom To Valve
NOTE 1: Wedgelock has endeavoured to supply the majority of the fittings required to carry out a complete install of an I-Lock Coupler, however due to the vast array of different carrier machines, fitting types and port sizes, not all circumstances may be accounted for. In instances where the fittings supplied do not match the port size or the type of carrier machine please contact your nearest machinery dealer or hydraulic fittings provider for the additional appropriate component(s). -
Page 16: Section 5: Electrical Installation
Failure to utilize the proprietary control switch with the I-Lock Coupler could result in coupler malfunction, causing serious harm or even death. (Fig 5.0.1) Fig 5.0.1 I-Lock Control Switch... -
Page 17: Section 6: Schematics
SECTION 6: SCHEMATICS 6.0 HYDRAULIC SCHEMATIC Fig 6.0.1 Hydraulic Schematic 6.1 ELECTRICAL SCHEMATIC Fig 6.1.1 Electrical Schematic Parts & Service 28/06/2009 902-001-2 Rev 0 17 of 28... -
Page 18: Section 7: Finish & Test
(Fig 7.0.1 In Cab Coupler Warning, Fig 7.0.2 In Cab I-Lock Operation) Fig 7.0.1 “In Cab” Coupler Warning Fig 7.0.1 “In Cab” I-Lock Operation Before using the I-Lock Coupler read the I-Lock Coupler Operators Manual thoroughly. Parts & Service 28/06/2009 902-001-2 Rev 0... -
Page 19: Section 8: Torque Charts
SECTION 8: TORQUE CHARTS 8.0 TORQUE CHART – METRIC BOLTS The following chart gives the standard torque setting of the bolts used in this hydraulic kit installation. It is important to follow the chart when installing bolts and nuts. Failure to do so could result in premature failure, damage to components, or even serious injury. -
Page 20: Section 9: Install Kits
9.0 HOSE KIT, I-LOCK 130 The following table lists the contents of a full universal kit to suit a 130 weight class I-Lock Coupler. The colour codes cross reference with the Installation Reference Card at the front of this manual. -
Page 21: Hose Kit, I-Lock 170, 210, 270
SECTION 9: INSTALL KITS 9.1 HOSE KIT, I-LOCK 170 - 210 - 270 The following table lists the contents of a full universal kit to suit a 170, 210 or 270 weight class I-Lock Coupler. The colour codes cross reference with the Installation Reference Card at the front of this manual. -
Page 22: Hose Kit, I-Lock 320
9.2 HOSE KIT, I-LOCK 320 The following table lists the contents of a full universal kit to suit a 320 weight class I-Lock Coupler. The colour codes cross reference with the Installation Reference Card at the front of this manual. -
Page 23: Hose Kit, I-Lock 450
9.3 HOSE KIT, I-LOCK 450 The following table lists the contents of a full universal kit to suit a 450 weight class I-Lock Coupler. The colour codes cross reference with the Installation Reference Card at the front of this manual. -
Page 24: Hose Kit, I-Lock 750
9.4 HOSE KIT, I-LOCK 750 The following table lists the contents of a full universal kit to suit a 750 weight class I-Lock Coupler. The colour codes cross reference with the Installation Reference Card at the front of this manual. -
Page 25: Hose Kit, I-Lock 1000
9.5 HOSE KIT, I-LOCK 1000 The following table lists the contents of a full universal kit to suit a 1000 weight class I-Lock Coupler. The colour codes cross reference with the Installation Reference Card at the front of this manual. -
Page 26: Section 10: Warranty
Wedgelock attachment may be mounted upon or fitted to. Wedgelock shall not be held liable for injury or damage caused to any persons, place or machine by reason of the installation, use or mechanical failure of any Wedgelock attachment. - Page 27 SECTION 10: WARRANTY WEDGELOCK OBLIGATIONS At its option, Wedgelock may repair or arrange for the repair and/or full or partial replacement of a defective part or attachment. Any repair work may be carried out at Wedgelock's own premises, at the location of an authorized Service Agent/Dealer Workshop, on the site at which the part or attachment is being used, or at any other location that Wedgelock considers appropriate under the circumstances.
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Page 28: Section 11: Warranty Registration
Once you have read and understood both the INSTALLATION and OPERATORS manuals please complete and return this form either by fax, email or post to Wedgelock to ensure that your product purchase is registered and covered under our standard warranty terms.