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Rize KL600 Engineer's Manual

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SUSPENSION SPECIALISTS
ENGINEER MANUAL
www.rizellc.com

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  • Page 1 SUSPENSION SPECIALISTS ENGINEER MANUAL www.rizellc.com...

  • Page 2: Table Of Contents

    27-29 Looped Cable V Clip Kwik-Stud Cat Loc Kwik-Grips 34-43 Canopy Kits 44-47 Accessories Instructions 49-50 Applications 51-53 Design Considerations Effects of hanging at an angle Safety Recommendations Case Studies 56-63 Testing Rize Engineering Manual 2022 Ver. 6 Page 1...

  • Page 4: Kwik-Locs

    KWIK-LOC™ The Rize Kwik-Loc cable lock can be used as a fast and reliable way to suspend lighting, audio/video cables, cable trays, fan units, ductwork, or as seismic bracing. Cable locks are to be used on static load applications only.

  • Page 5: Cable

    KV BRACKET PATENT #7,770,849 The KV bracket assembly enhances the Rize suspension system by the addition of an integral bracket, which fastens the cable lock to rectangular ductwork or signage with sheet metal screws. Once the KV assembly bracket is attached to the duct, the wire rope “drop”...

  • Page 6: Toggle

    The remaining wire rope “drop” is passed through a channel in the Rize Kwik-Loc. Then, the wire rope is either wrapped around the equipment or inserted through a fastening point and back up into the second channel of the same cable lock.

  • Page 7: Kwik-Stud

    The Kwik-Stud comes in both 1/4’’ and 3/8’’ bolt sizes with 4 available cable lengths. All Rize end fixings are to be used with only Rize Cable Locks, which feature a 5:1 safety factor, are UL Listed, and are available in conveniently packaged kits.

  • Page 8: Canopy Kits

    HANGER ASSEMBLIES: CANOPY KITS: Rize is pleased to offer a range of Canopy Kits that are available in both feed and non feed versions. Rize Canopy Kits are supplied with all the parts needed to hang your fixture, from the canopy to the cable and Kwik Grip.
  • Page 9 WIRE ROPE CUTTER: When cutting cable, it is important to use a tool designed specifically for this purpose such as the Rize cutter detailed here. This will ensure that the form of the rope is maintained prior to insertion in the Kwik-Loc.
  • Page 10 Cable Cutter - When cutting cable it is important to use a recognized cable cutter such as the Rize cutter. This will ensure that the form of the rope is maintained prior to insertion in the KwikLoc.
  • Page 12 Wire Rope and Cable Locks shall be as supplied by Rize Corporation. Specification Data 1) All wire rope supplied by Rize is statistically tested to minimum breaking strength. 2) All Working Load Ratings of Kwik-Loc KL50 Cable Locks manufactured by Rize have been witnessed and verified by Independent Testing Labs.
  • Page 13 Wire Rope and Cable Locks shall be as supplied by Rize Corporation. Specification Data 1) All wire rope supplied by Rize is statistically tested to minimum breaking strength. 2) All Working Load Ratings of Kwik-Loc KL75 Cable Locks manufactured by Rize have been witnessed and verified by Independent Testing Labs.
  • Page 14 Locks shall be as supplied by Rize Corporation. CL3-WC1 Specification Data 35lb(15Kg) Patented 1) All wire rope supplied by Rize is statistically tested to minimum KL50-RWC1 35lb(15Kg) breaking strength. 2) All Working Load Ratings of Kwik-Loc KL100 Cable Locks manufactured by Rize have been witnessed and Dimensions verified by Independent Testing Labs.
  • Page 15 Rize Corporation. Dimensions Specification Data English Metric 1.050 inch 26.67 mm CL6/KL75 1) All wire rope supplied by Rize is statistically tested to minimum Metric .483 inch 12.27 mm breaking strength. 26.67 mm .700 inch 17.78 mm 12.27 mm...
  • Page 16 Wire Rope and Cable Locks shall be 150lb(68Kg) as supplied by Rize Corporation. Specification Data Dimensions English Metric 1) All wire rope supplied by Rize is statistically tested to minimum breaking strength. 1.00 inch 25.40 mm CL12/KL100 Metric .483 inch 12.27 mm...
  • Page 17 24.89 mm as supplied by Rize Corporation. Specification Data 1) All wire rope supplied by Rize is statistically tested to minimum breaking strength. 2) All Working Load Ratings of KL600 Kwik-Locs manufactured by Rize have been witnessed and verified by Independent Testing Labs.
  • Page 18 1) All wire rope supplied by Rize is statistically tested to minimum breaking strength. 2) All Working Load Ratings of Rize Security Kwik-Locs manufactured by Rize have been witnessed and verified by Independent Testing Labs. 3) Rize Security Kwik-Locs may be used in temperatures up to 300 degrees F.
  • Page 19 1) All wire rope supplied by Rize is statistically tested to minimum breaking strength. 2) All Working Load Ratings of Rize Security Kwik-Locs manufactured by Rize have been witnessed and verified by Independent Testing Labs. 3) Rize Security Kwik-Locs may be used in temperatures up to 300 degrees F.
  • Page 20 1) All wire rope supplied by Rize is statistically tested to minimum breaking strength. 2) All Working Load Ratings of Rize Security Kwik-Locs manufactured by Rize have been witnessed and verified by Independent Testing Labs. 3) Rize Security Kwik-Locs may be used in temperatures up to 300 degrees F.
  • Page 21 1) All wire rope supplied by Rize is statistically tested to minimum breaking strength. CL23L-WC6 2) All Working Load Ratings of Rize Security Kwik-Locs manufactured by Rize have been witnessed and verified by Independent Testing Labs. 640lb(291Kg) 3) Rize Security Kwik-Locs may be used in temperatures up to 300 degrees F.
  • Page 22 CABLE SPECIFICATIONS DESCRIPTION Galvanized steel cable supplied by Rize Enterprises is manufactured to exact standards and statistically tested to verify the breaking strength. Using cable supplied by Rize Enterprises ensures the safety and integrity of the hanging system. Product Range...
  • Page 23 For shot-firing into concrete, steel or composite metal decking Cable strand configuration: 7x7 For use in indoor, stationary applications Available with 5 foot, 10 foot, 15 foot or 25 foot cable length 1-1/2" Rize Engineering Manual 2022 Ver. 6 Page 22...
  • Page 24 5 inch 127 mm 4 1/4 inch 107.95 mm 12 inch 304.8 mm ITEM # CODE DESCRIPTION 30390 RCDL Lid Style English Cable Counter 30392 RBCDL1 Lid Style English Cable Counter w/ Bucket Rize Engineering Manual 2022 Ver. 6 Page 23...
  • Page 25 KL75 Kwik-Loc 30205 RWC2Y18P15K (2) RWC2 Cable 15ft.-18” Y Toggle & (2) KL75 Kit 5 bags/ctn included w/ kit 30200 RWC2Y18P20K (2) RWC2 Cable 20ft.-18” Y Toggle & (2) KL75 Kit 5 bags/ctn Rize Engineering Manual 2022 Ver. 6 Page 24...
  • Page 26 WC2 cable. Toggles are offered in three styles; Y shape, V shape and single strand. We also offer toggles in a kit. 3/16" 1-1/2" 1/2" 5/64" 5/64" Toggle Assemblies Item # Code Description Quantity 30270 RWC2L126YP RWC2 Cable Loop 6” V Toggle 100/box 30270 RWC2L18VP RWC2 Cable Loop 18” V Toggle 100/box Rize Engineering Manual 2022 Ver. 6 Page 25...
  • Page 27 RWC2S10PK (2) RWC2 Single Cable 10ft. w/Toggle & (2) KL75 Kit 10 bags/ctn 30263 RWC2S20PK (2) RWC2 Single Cable 20ft. w/Toggle & (2) KL75 Kit 5 bags/ctn KL75 Kwik-Loc included w/ kit Rize Engineering Manual 2022 Ver. 6 Page 26...
  • Page 28 (2) RWC3 Cable 5ft.-18" Y Snap Hook & (2) KL100 Kit 10/box 30201 RWC3Y18H10K (2) RWC3 Cable 10ft.-18" Y Snap Hook & (2) KL100 Kit 10/box 30266 RWC3Y18H15K (2) RWC3 Cable 15ft.-18" Y Snap Hook & (2) KL100 Kit 10/box Rize Engineering Manual 2022 Ver. 6 Page 27...
  • Page 29 10-75 lbs.(5-34 kg) Item# Code Description Quantity RWC3 25-150 lbs. (12-68 kg) 30268 RWC3L18VH RWC3 Cable Loop 18" V Snap Hook 100/box *Safe Working Loads are based on a 5:1 Safety Factor. Rize Engineering Manual 2022 Ver. 6 Page 28...
  • Page 30 25-150 lbs. (12-68 kg) 30072 RWC2S5H RWC2 Cable 5ft. Single Snap Hook 100/box *Safe Working Loads are based 30070 RWC2S15H RWC2 Cable 15ft. Single Snap Hook 100/box on a 5:1 Safety Factor. Rize Engineering Manual 2022 Ver. 6 Page 29...
  • Page 31 Once the wire rope is pulled around the anchor point and through the looped end of the cable, it is already secured at one end, saving time at the jobsite. The remaining wire rope “drop” is passed through a channel in the Rize Kwik-Loc.
  • Page 32 30032 RWC2-15-2LVK (2) RWC2 15ft. looped cable & (2) V-Clips & (2) KL75 - Kit 100/Ctn 30112 RWC2-25-2LVK (2) RWC2 25ft. looped cable & (2) V-Clips & (2) KL75 - Kit 50/Ctn Rize Engineering Manual 2022 Ver. 6 Page 31...
  • Page 33 5/bag; 10 RWC4 25-250 lbs.(12-114 kg) 30255 KSA3825RWC4 Cable Assembly (12-114 kg) bags/Ctn *Safe Working Loads are based on a 5:1 Safety Factor. *Safe Working Loads are based on a 5:1 Safety Factor. Rize Engineering Manual 2022 Ver. 6 Page 32...
  • Page 34 The Cat Loc has a working load of 75 lbs (34 kgs) and is sold with the cable already attached to simplify installation. ITEM# CODE DESCRIPTION 30188 RCL4M Cat Loc 4mm w/2mm cable 100/box 30189 RCL1M Cat Loc 1mm w/2mm cable 100/box Rize Engineering Manual 2022 Ver. 6 Page 33...
  • Page 35 Kwik-Grips are sold 100 per box. 15/32"DIA .118DIA THRU 25/64" (FLATS) 15/32"DIA 1" .118DIA THRU 25/64" (FLATS) 1/4-20x7/8"DP 1" FEMALE THREAD 1/4-20x7/8"DP ITEM# CODE DESCRIPTION FEMALE THREAD 30215 1CC1420 Threaded 1/4in-20 Female 1-Piece Cable Coupler Rize Engineering Manual 2022 Ver. 6 Page 34...
  • Page 36 1/2"DIA 1/8"DIA THRU KNURLED NUT 1" ROTATE TO ADJUST KNURLED NUT 1" 1/4-20x3/4"DP ROTATE TO ADJUST FEMALE THREAD 1/4-20x3/4"DP FEMALE THREAD ITEM# CODE DESCRIPTION 30216 2CC1420 Threaded 1/4in-20 Female 2-Piece Cable Coupler Rize Engineering Manual 2022 Ver. 6 Page 35...
  • Page 37 KNURLED SHOULDER 13/64"DIA 1-9/32" (EXIT HOLE) 43/64" 1/4" IP MALE THREAD 13/64"DIA (EXIT HOLE) ITEM# CODE DESCRIPTION 30212 BEG14IP Bottom Exit Gripper w/ Safety Nut WC2 & WC3 Cable 1/8in-20 IP Male Rize Engineering Manual 2022 Ver. 6 Page 36...
  • Page 38 1/8" KNURLED SHOULDER 13/64"DIA 1-9/32" (EXIT HOLE) 43/64" 3/8" IP MALE THREAD 13/64"DIA (EXIT HOLE) ITEM# CODE DESCRIPTION 30213 BEG38IP Bottom Exit Gripper w/Safety Nut WC2 & WC3 Cable 3/8in-20 IP Male Rize Engineering Manual 2022 Ver. 6 Page 37...
  • Page 39 (FOR CROSS CABLE) (FLATS) EXIT HOLE 1/4-20x5/16"LG ALLEN SET SCREW 5/16" (FLATS) 1/4-20x5/16"LG ALLEN SET SCREW ITEM# CODE DESCRIPTION 30214 SEGSCC Side Exit Gripper w/Safety Nut WC2 Cable Slotted for Cross Cable Rize Engineering Manual 2022 Ver. 6 Page 38...
  • Page 40 5/16" EXIT HOLE 1/4-20x13/32"DP (FLATS) FEMALE THREAD 5/16" 1/4-20x13/32"DP (FLATS) FEMALE THREAD ITEM# CODE DESCRIPTION 30211 SEG1420 Side Exit Gripper w/Safety Nut WC2 Cable 1/4in-20 Female Also available with 8/32in bottom screw. Rize Engineering Manual 2022 Ver. 6 Page 39...
  • Page 41 Kwik-Grips are sold 100 per box. 19/32"DIA 19/32"DIA .098WD SLOT 5/16" 3/4" .098WD SLOT 5/16" 3/4" 1/4"x7/16"DP IP FEMALE THREAD 1/4"x7/16"DP IP FEMALE THREAD ITEM# CODE DESCRIPTION 30218 1CCS14IP Threaded 1/4in-20 IP Female Slotted Cable Coupler Rize Engineering Manual 2022 Ver. 6 Page 40...
  • Page 42 ROTATE SAFETY NUT KNURLED BODY 25/32" TO ADJUST 1-11/16" KNURLED BODY 25/32" 15/32" 15/32" 1/4-20 MALE THREAD 1/4-20 MALE THREAD ITEM# CODE DESCRIPTION 30210 BEG1420 Bottom Exit Gripper w/Safety Nut WC2 Cable 1/4in-20 Male Rize Engineering Manual 2022 Ver. 6 Page 41...
  • Page 43 ITEM # CODE DESCRIPTION QUANTITY 30310 RWC2-50DS WC2 Cable with #1 Stop/50in Length 100/box 30311 RWC2-120DS WC2 Cable with #1 Stop/120in Length 100/box 30312 RWC2-250DS WC2 Cable with #1 Stop/250in Length 100/box Rize Engineering Manual 2022 Ver. 6 Page 42...
  • Page 44 WC2 Crosscables w/ 1/4in-20 Threaded Stud/12in Length 100/box 30317 RWC2-18CCTS WC2 Crosscables w/ 1/4in-20 Threaded Stud/18in Length 100/box 30318 RWC2-24CCTS WC2 Crosscables w/ 1/4in-20 Threaded Stud/24in Length 100/box Cross cables with toggle ends available upon request. Rize Engineering Manual 2022 Ver. 6 Page 43...
  • Page 45 CK165018CF RWC1 x 50in w/18in Cross Cable Feed Canopy Kit 30247 CK16150-18CF RWC1 x 150in w/18in Cross Cable Feed Canopy Kit BY OTHERS PART# 30245 - 50” PART# 30247 - 150” 18” Rize Engineering Manual 2022 Ver. 6 Page 44...
  • Page 46 30244 CK165018CN RWC1 x 50in w/18in Cross Cable Non-Feed Canopy Kit 30246 CK16150-18CN RWC1 x 150in w/18in Cross Cable Non-Feed Canopy Kit BY OTHERS PART# 30244 - 50’’ PART# 30246 - 150’’ Rize Engineering Manual 2022 Ver. 6 Page 45...
  • Page 47 FEED CANOPY KIT SPECIFICATIONS Part # Code Description 30241 CK1650F RWC1 x 50in Feed Canopy Kit 30243 CK16150F RWC1 x 150in Feed Canopy Kit Rize Engineering Manual 2022 Ver. 6 Page 46...
  • Page 48 NO FEED CANOPY KIT SPECIFICATIONS Part # Code Description 30240 CK1650N RWC1 x 50in No Feed Canopy Kit 30242 CK16150N RWC1 x 150in No Feed Canopy Kit Rize Engineering Manual 2022 Ver. 6 Page 47...

  • Page 49: Accessories

    Cutter for 3/16 inch (4.76 mm) hard wire rope or cable or 1/4 inch (6.35 mm) soft wire rope or cable, piano wire, or aircraft cable NEVER USE CUTTERS ON ENERGIZED CIRCUITS, WIRE, OR CABLE! Dimensions English Metric 7 1/2 inch 19.05 cm Rize Engineering Manual 2022 Ver. 6 Page 48...
  • Page 50 KL50 KL75 KL100 KL150 KL200 KL600 THE KWIK-LOC SELF LOCKING CABLE JOINER Assembly Instructions and Warnings PULL ADJUSTMENT PIN BACK AND PASS WIRE THROUGH KWIK-LOC™ FAILURE TO PULL ADJUSTMENT PIN FIRST MAY CAUSE DAMAGE TO SERRATED TEETH AND REDUCE HOLDING CAPACITY.
  • Page 51 KL50 KL75 KL100 KL150 KL200 KL600 Manufacturer’s Recommandations Recomendaciones Recommendations du manufacturier del fabricante · PARA ASEGURAR LA INTEGRIDAD Y SEGURIDAD UTILICE · AFIN D’ASSURER LA FIABILITÉ DU SYSTÈME DE · TO ENSURE HANGING SYSTEM INTEGRITY AND UNICAMENTE CABLES DE RIZE.
  • Page 52 Rize Engineering Manual 2022 Ver. 6 Page 51...

  • Page 53: Applications

    LED’s, HID’s to fluorescents and Cinematic flood lights. It is the fastest and easiest way to install and adjust all of your lighting suspension requirements. Rize also offers Kwik Grips which are accessory hardware items used for hanging architectural lighting and LED’s with cable. We offer an array of accessories to accompany the Kwik-Loc application such as toggle cable end fixings for highbays, V Clips for Flourescent lights and more.
  • Page 54 APPLICATIONS RETAIL & SIGNAGE: Rize supplies a variety of products both sold individually and in kits that lend themselves perfectly for use hanging signage. Due to the small size, the Kwik-Loc blends well in both retail and signage industries where appearance is a large factor.
  • Page 55 Rize Engineering Manual 2022 Ver. 6 Page 54...
  • Page 56 100% ALWAYS FOLLOW THE INSTALLATION INSTRUCTIONS BELOW. There are many variables to be considered when installing Rize cables and affixing them to upper attachments. The contractor is solely responsible for selecting the appropriate Rize product for the specific circumstances of each installation. The contractor must select the appropriate Rize product that meets the approval of the mechanical engineer and complies with all applicable codes and job specifications.
  • Page 57 Rize Engineering Manual 2022 Ver. 6 Page 56...
  • Page 58 SENDI PROJECT Project Profile: Project Profile: Rize is proud to be a part of an extensive construction project in the heart of Brazil at a large distribution center in Sao Paulo. The electrical contractor Sendi, used 1400 KL100 to suspend the lighting in this installation.
  • Page 59 ALOFT HOTEL: TUSCON, AZ Project Profile: Project Profile: The Aloft Hotel in Tucson, AZ has some artistic material being hung by Rize products. This project took around 700 Rize KL100’s to hang! Overall, the hotel had three areas with material being suspended by KL100’s: The lighting structure above the front desk, another round one to the...
  • Page 60 What do they have in common? Kwik-Locs are keeping them above the visitors’ heads! The Hilton in Reno, Nevada, has also enjoyed the ease of using Rize products. Rize Engineering Manual 2022 Ver. 6 Page 59...
  • Page 61 Arroyo Springs Street. The attendance was estimated at more than 500 people, and Rize representatives were in attendance displaying the Kwik-Loc line for the electrical market. Las Vegas Electric is sure the Kwik-Loc system’s ease of use will facilitate their ability to serve their customers.
  • Page 62 3000 units - KL 100 CONTRACTOR: Phoenix Electrical EMIRATES STADIUM PROJECT TYPE: Stadium SERVICES: Mechanical APPLICATIONS: Chill Beams Ventialtion PRODUCT: 3000 units - KL 200 Carabiner Cable System CONTRACTOR: Good Marriot & Hurst House Rize Engineering Manual 2022 Ver. 6 Page 61...
  • Page 63 ROLLS ROYCE FILTON PROJECT TYPE: New factory for Airbus A380 jet engine SERVICES: Electrical APPLICATIONS: Busbar Cable Tray Secondary support for Luminaires PRODUCT: 5000 units - KL 100 CONTRACTOR: Con Cab Ltd. Pearce Construction Rize Engineering Manual 2022 Ver. 6 Page 62...
  • Page 64 TESCO PROJECT TYPE: Distribution Center SERVICES: Electrical APPLICATIONS: Busbar Cable Basket HID Lighting PRODUCT: 4000 units - KL 100 CONTRACTOR: Good Marriot & Hurst House Rize Engineering Manual 2022 Ver. 6 Page 63...
  • Page 65 Rize Engineering Manual 2016 Ver. 3 Page 64...
  • Page 66 All Kwik-Locs have been independently tested to five times their allowable working load by one or more of the following independent laboratories: RADCO Inc, Long Beach CA New York Testing Laboratories APAVE SMACNA Testing and Research Institute Underwriters Laboratories TUV Rheinland Rize Engineering Manual 2022 Ver. 6 Page 65...

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