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Two-Wire System Design Guide
Welcome to the Weathermatic Two-Wire System Design Guide. This guide has been developed
to provide an overview and detailed notes and tips for contractors and specifiers who are working with
Weathermatic Two-Wire systems.
This guide includes the information necessary to specify a Weathermatic Two-Wire systems. Written
specifications in CSI and Microsoft Word format as well as CAD details reference herein are available on
the Weathermatic website at
www.weathermatic.com
INTRODUCTION
Two-wire decoder technology has been around the irrigation industry for more than three decades
beginning in the golf industry (primarily in Europe) in the mid 1980's as a cost effective method for
wiring irrigation valve-in-head rotors used extensively in golf irrigation systems. The cost savings was a
result of eliminating thousands of feet of copper wire used to control valves. Two-wire systems also
made it far easier to trace and connect wire from the irrigation controller to the sprinkler head without
having to use specialized tone equipment and multiple installers.
By the late 1990's, manufacturers began to bring two-wire technology to the U.S. Early systems
primarily used DC current, which is highly susceptible to faults in wiring, which led to a number of
system failures as contractors had to learn to be diligent with wiring. Additionally, DC latching solenoids,
which are highly susceptible to "sticking" open, were required to be used on each irrigation valve.
Fortunately, irrigation manufacturers figured out how to convert the two-wire DC signal to AC thus
eliminating the valve failure problem.
Today, two-wire irrigation system are a high majority of the types of new irrigation systems being
installed in the U.S. especially in the Central and Eastern U.S.
WHAT IS A TWO-WIRE IRRIGATION SYSTEM?
In a two-wire decoder system, a single pair (thus the name "two-wire") of poly insulated wires is run to
all valve locations on a "wire path". At each irrigation valve location, a valve "decoder" is wired to each
valve. Each decoder has a programmable address (typically the zone number), which identifies it to the
two-wire decoder irrigation controller. The two-wire cable is connected to all these decoders on the
wire path.
During operation, the controller broadcasts an "ON" command to activate a specific address. All of the
decoders wired on the same two-wire path "decode" the message, but only the appropriate decoder
responds and turns the attached valve on. The decoder also reports back to the controller that it
received the command and has responded. The lack of response or an electrical issue will trigger an
error code on the controller to aid in troubleshooting. When the irrigation cycle is finished, the
controller stops sending the "ON" command and decoder responds by turning the valve off.
Electrically a two-wire controller actually sends the "ON" command hundreds of times per second thus
enabling the system to communicate to multiple decoders at the same time over the same wire path
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Summary of Contents for Weathermatic SLFSI-T10

  • Page 1 Two-Wire System Design Guide Welcome to the Weathermatic Two-Wire System Design Guide. This guide has been developed to provide an overview and detailed notes and tips for contractors and specifiers who are working with Weathermatic Two-Wire systems. This guide includes the information necessary to specify a Weathermatic Two-Wire systems. Written...
  • Page 2 over long distances. Operating this way provides the benefit of longer wire runs, lower power consumption and increased lifespan controller and valves. BENEFITS OF A TWO-WIRE SYSTEM • Less Labor to Install - Two-wire path installation is easier to install and connect to controller and valves saving labor.
  • Page 3 conventionally wired system, a single valve failure can take hours to troubleshoot because the technician must trace the entire length of the wire to find the defect. • Less Wire Means Fewer Problems - Exposure to shovels, rodents, and even lightning is minimized with two-wire paths because there is less wire in the ground.
  • Page 4: Table Of Contents

    The Weathermatic SmartWire™ system allows you to have several options in cable routing to determine the most efficient two-wire layout for your project. Maximum decoder to valve distance is 100 feet (30.5m).
  • Page 5: Wire Sizing

    WEATHERMATIC SMARTWIRE™ SURGE ARRESTOR Weathermatic SLGDT gas discharge tube lightning arrestors must be used on all two-wire grids. The SLGDT lightning arrestor attaches directly to the two-wire system and helps dissipate static electricity generated by a nearby lightning strike. While Weathermatic components have lightning arresting features, the SLGDT provides an extra measure of protection.
  • Page 6: Wire Splice

    Can only be connected to SmartWire™ two-wire systems HOW TO SPECIFY: Weathermatic SmartWire™ Surge Arrestor SLGDT – Surge Arrestor (install every 600 feet). Use SLGDT at beginning and end of each wire run (if greater than 50 feet) and at a maximum of 600 foot intervals. See below.
  • Page 7 If installed correctly the two-wire splice kit will be waterproof. HOW TO SPECIFY: Weathermatic SmartWire™ Splice Kit SLCONN – Waterproof wire connector for 2 wires connections Note – (2) SL-CONN kits are included in each Weathermatic SmartWire™ Decoder SL-CONN Proper Splice (see diagram below) 1. Strip wires ½”...
  • Page 8: Grounding

    The green wire on any irrigation equipment is the wire that needs to be connected directly to the grounding circuit. For Weathermatic SmartWire™ equipment, any GREEN ground wire must be attached to a #8* solid bare copper wire using the SLCONN splice kit. The bare ground wire must be connected to a grounding circuit with 12 Ohms or less resistance to earth ground, measured with a ground resistance meter or Megger.
  • Page 9 NOTE - DO NOT USE single screw ground clamps as these clamps will loosen Single screw over time. ground clamp Weathermatic recommends the use Exothermic or Cadmium Weld connections for all ground rod and plate connections. See https://youtu.be/T5DoB26TFtI for video of how this is done.
  • Page 10: Grounding Grid

    Contractor shall test each grounding grid at completion of project to comply with 12 Ohms or less electrical requirement. Contractor shall rectify and ground grids that test above this requirement prior to project completion. Perpendicular to Weathermatic Recommended Grounding Grid Configurations wire path • 3-rod grid •...
  • Page 11 Grounding – Rod & Plate Configuration 8-foot ground rod Minimum SLWIRE14/12 11 feet #8 bare copper wire 8-foot x 4-inch ground plate #8 bare copper wire Grounding – 2-Plate Configuration Minimum 3 SLWIRE14/12 feet 8-foot x 4-inch ground plate 11 | P a g e...
  • Page 12: Weathermatic Smartwire Controllers

    WEATHERMATIC SMARTWIRE™ CONTROLLERS The Weathermatic SL9600TW is pre-configured for large two-wire installations. The SL9600TW is available to operate up to 48 decoders (SL9648TW) or up to 96 decoders (SL9696TW) HOW TO SPECIFY: Weathermatic SmartLine Two-Wire Controller For up to 48 decoders/stations: SL9648TW –...
  • Page 13: Weathermatic Decoders

    Weathermatic SmartWire™ Decoders are available in 1, 2, or 4 address configurations. Valves that are grouped to together can use a 2 or 4 address decoder to reduce the number of decoders needed for a system.
  • Page 14: Decoder Programming

    If a decoder cannot be located or a short, open or over current or over temperature is sensed by the Weathermatic SmartWire™ Decoder Module, it will cause a FAULT message to appear on the display of the SmartLine® controller. Open the SmartLine® panel and check the FAULT on the display of the Weathermatic SmartWire™...
  • Page 15: Master Valves

    Error Codes – Errors will be displayed in screen Fault Code Description No decoder found Two-wire over current Open circuit at solenoid Short Circuit at solenoid Decoder Communication Error High Temperature Shut Down Decoder Programming Failure MASTER VALVE(S) If you are using a master valve or pump start relay, must connect the master valve or pump start relay to a SLDEC1 decoder.
  • Page 16: Flow Sensors

    There is always a minimum flow rate or velocity below which there is not enough energy in the water to turn the impeller and generate a flow signal. WEATHERMATIC flow sensors have a wide measurement range from ¼ foot per second to 15 feet per second. This means that a 2-inch flow sensor can easily handle the design flow rate of a 3-inch pipeline without exceeding its maximum velocity.
  • Page 17 (downstream of) the sensor. If possible, provide more than these minimum lengths. HOW TO SPECIFY: Flow Sensor ONLY SLFSI-T10 – 1” PVC Tee Mounted Flow Sensor SLFSI-T15 – 1 ½” PVC Tee Mounted Flow Sensor SLFSI-T20 – 2” PVC Tee Mounted Flow Sensor SLFSI-S30 –...
  • Page 18: Warranty

    Flow Sensor Master Valve Combination SLFSI-T10-MAX – 1” Flanged Assembly with MAX-DW-10 Master Valve and SLFSI-T10 Flow Sensor SLFSI-T15-MAX – 1 ½” Flanged Assembly with MAX-DW-15 Master Valve and SLFSI-T15 Flow Sensor SLFSI-T20-MAX – 2” Flanged Assembly with MAX-DW-20 Master Valve and SLFSI-T20 Flow Sensor Flow Sensor Communication Cable SLFLOW-WIRE-193-1000 –...
  • Page 19 Our custom SmartLink Bundles makes it easy to specify. Bundles include a SmartLine Controller, SLW5 Weather Station, SmartLink Aircard and access to the SmartLink network. Use the simple to follow chart below to build the bundle for your project. Simply choose a controller to fit the size of your project, and add a service.
  • Page 20: Specification Checklist

    WEATHERMATIC SMARTWIRE™ SPECIFICATION CHECKLIST Use the following checklist to ensure your WEATHERMATIC SMARTWIRE™ specification is complete: TWO-WIRE CONTROLLER Select One or Select One from Section III below SL9648TW - 48 Decoders SL9696TW - 96 Decoders TWO-WIRE WEATHERSTATION Select One or Select One from Section III below SLW1 - Wired Weather Station.
  • Page 21 VIII. DECODER SYSTEM WIRE Select One SLWIRE142 - 14.2 gauge direct bury decoder wire SLWIRE122 - 12.2 gauge direct bury decoder wire TWO-WIRE GROUNDING GRID Select One 3 Copper Clad Ground Rods Select ALL #8 bare Copper Wire Exothermic or Cadmium Weld Kits (3) Valve Boxes Grounding enhancement material Resistance to ground (12 Ohms or less) test requirement...
  • Page 22 XII. FLOW SENSOR ASSEMBLY* Select One SLFSI-T10-MAX – 1” Flanged Assembly with MAX-DW-10 Master Valve/SLFSI-T10 Flow Sensor SLFSI-T15-MAX – 1 ½” Flanged Assembly with MAX-DW-15 Master Valve/SLFSI-T15 Flow Sensor SLFSI-T20-MAX – 2” Flanged Assembly with MAX-DW-20 Master Valve/SLFSI-T20 Flow Sensor...

This manual is also suitable for:

Slfsi-t15Slfsi-t20Slfsi-s30Slfsi-s40Slfsi-s60Slfsi-b15

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