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AMA KE 6002-2 Original Operating Manual

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Original operating manual
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KE 6002-2
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Summary of Contents for AMA KE 6002-2

  • Page 1 Original operating manual Rotary harrow KE 6002-2 SmartLearning www.amazone.de...
  • Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 3-point mounting frame 1 About this operating manual Rating plate on the implement Diagrams Universal operating tool 1.1.1 Warnings and signal words 4.10 Universal joint shaft locking 1.1.2 Further instructions mechanism 1.1.3 Instructions 4.11 Lighting and identification for road travel 1.1.4...
  • Page 4 TABLE OF CONTENTS 6.5.1 Coupling the 3-point mounting frame Uncoupling the 3-point mounting frame 6.5.2 Coupling the hydraulic hose lines 6.5.3 Coupling the power supply 6.5.4 Coupling the universal joint shaft 10 Repairing the machine 6.5.5 Calculating the permissible payload 10.1 Maintaining the machine Preparing the implement for...

  • Page 5: About This Operating Manual

    1 | About this operating manual About this operating manual CMS-T-00000081-D.1 1.1 Diagrams CMS-T-005676-C.1 1.1.1 Warnings and signal words CMS-T-00002415-A.1 Warnings are marked with a vertical bar with a triangular safety symbol and the signal word. The signal words "DANGER", "WARNING" or "CAUTION" describe the severity of the potential danger and have the following meanings: DANGER...

  • Page 6: Instructions

    1 | About this operating manual Diagrams ENVIRONMENTAL INFORMATION Indicates a risk for environmental damage. NOTE Indicates application tips and instructions for optimal use. 1.1.3 Instructions CMS-T-00000473-B.1 Numbered instructions CMS-T-005217-B.1 Actions that have to be performed in a specific sequence are represented as numbered instructions. The specified sequence of the actions must be observed.

  • Page 7: Lists

    1 | About this operating manual Diagrams Example: 1. Instruction 1 Alternative instruction 2. Instruction 2 Instructions with only one action CMS-T-005211-C.1 Instructions with only one action are not numbered, but rather shown with a arrow. Example: Instruction Instructions without sequence CMS-T-005214-C.1 Instructions that do not require a specific sequence are shown as a list with arrows.

  • Page 8: Other Applicable Documents

    1 | About this operating manual Other applicable documents 1.2 Other applicable documents CMS-T-00000616-B.1 A list of other applicable documents can be found in the Appendix. 1.3 Your opinion is important CMS-T-000059-C.1 AMAZONEN-WERKE H. Dreyer SE & Co. KG Dear reader, our operating manuals are updated regularly.

  • Page 9: Safety And Responsibility

    2 | Safety and responsibility Safety and responsibility CMS-T-00004173-D.1 2.1 Basic safety instructions CMS-T-00004174-D.1 2.1.1 Safe operating organisation CMS-T-00002302-C.1 2.1.1.1 Personnel qualification CMS-T-00002306-A.1 2.1.1.1.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed.
  • Page 10 2 | Safety and responsibility Basic safety instructions 2.1.1.1.2 Qualification levels CMS-T-00002311-A.1 For working with the machine, the following qualification levels are provided: Farmer Agricultural helper As a matter of principle, the activities described in this operating manual can be performed by persons with the qualification level "Agricultural helper".
  • Page 11 2 | Safety and responsibility Basic safety instructions Activity examples: Driving the machine Adjusting the working depth 2.1.1.2 Workplaces and passengers CMS-T-00002307-B.1 Passengers Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers.
  • Page 12 2 | Safety and responsibility Basic safety instructions Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents. This can result in serious injury or death. If you suspect or observe damage, secure the tractor and implement.

  • Page 13: Knowing And Preventing Dangers

    2 | Safety and responsibility Basic safety instructions Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stuck on protruding parts. This can result in serious injury or death. Wear close-fitting, snag-free clothes. Never wear rings, necklaces and other jewellery.
  • Page 14 2 | Safety and responsibility Basic safety instructions Risk of injury on the universal joint shaft Persons can be caught, pulled in and severely injured by the universal joint shaft and driven components. If the universal joint shaft is angled down too much, the implement can be damaged, parts can be ejected at high speed, and persons can be injured.

  • Page 15: Safe Operation And Handling Of The Machine

    2 | Safety and responsibility Basic safety instructions 2.1.2.2 Danger areas CMS-T-00004918-B.1 Dangers areas on the machine The following basic dangers are encountered in the danger areas: The implement and its work tools move during operation. Hydraulically raised machine parts can descend unnoticed and slowly.
  • Page 16 2 | Safety and responsibility Basic safety instructions 2.1.3.2 Driving safety CMS-T-00002321-D.1 Risk when driving on roads and fields Any mounted or towed implement as well as front or rear ballast weights on the tractor influence the driving behaviour and the steering and braking power of the tractor. The driving characteristics also depend on the operating condition, the fill level of the load, and on the ground.

  • Page 17: Safe Maintenance And Modification

    2 | Safety and responsibility Basic safety instructions Parking the implement The parked machine can tip over. People can be crushed and killed. Only park the machine on stable and even ground. Before you perform setting or maintenance work, make sure that the implement is in a stable position. In case of doubt, support the implement. Follow the instructions in the section "Parking the implement".
  • Page 18 2 | Safety and responsibility Basic safety instructions 2.1.4.2 Work on the machine CMS-T-00002323-C.1 Only work on the machine when it is at a standstill If the machine is not standing still, part can move unintentionally or the machine can be set in motion. This can result in serious injury or death.
  • Page 19 2 | Safety and responsibility Basic safety instructions Maintenance work Improper maintenance work, particularly on safety-related components, endangers operational safety. This can result in accidents and serious personal injury or even death. Safety-related components include, for example, hydraulic components, electronic components, frames, springs, trailer coupling, axles and axle suspensions, lines and tanks containing flammable substances.
  • Page 20 2 | Safety and responsibility Basic safety instructions Danger due to welding work Improper welding work, particularly on or close to safety-related components, endangers the operational safety of the implement. This can result in accidents and serious personal injury or even death. Safety- related components include, for example, hydraulic components and electronic components, frames, springs, coupling devices to the tractor such as the 3-point mounting frame, drawbars, trailer support, trailer coupling, tensioned crosspiece as well as axles and axle suspensions, lines and tanks containing...

  • Page 21: Safety Routines

    2 | Safety and responsibility Safety routines 2.2 Safety routines CMS-T-00002300-C.1 Securing the tractor and implement If the tractor and implement are not secured against unintentional starting and rolling away, the tractor and implement can be set in motion in an uncontrolled manner, and can run over, crush and kill people. Lower the raised implement or raised implement parts.
  • Page 22 2 | Safety and responsibility Safety routines Climbing on and off Negligent behaviour while climbing on and off can cause people to fall off the ladder. People who climb onto the machine without using the intended access steps can slip, fall, and suffer severe injury. Use only the intended access steps Dirt as well operating materials can impede walking safety and stability.

  • Page 23: Intended Use

    3 | Intended use Intended use CMS-T-00005043-A.1 The implement is intended solely for professional use for soil tillage on agricultural crop lands according to Good Agricultural Practices. The implement is an agricultural machine to be mounted on the 3-point power lift of a tractor that meets the technical requirements.

  • Page 24: Product Description

    4 | Product description Product description CMS-T-00010013-B.1 4.1 Implement overview CMS-T-00010018-A.1 CMS-I-00006818 Side guide plate Tines Interchangeable wheel gear Lighting and identification for road travel Hose cabinet 3-point mounting frame Universal joint shaft Front tool protection 10 Frame transport lock Rating plate on the implement 11 Working depth adjustment MG7512-EN-GB | C.1 | 29.09.2022 | ©...

  • Page 25: Function Of The Implement

    4 | Product description Function of the implement CMS-I-00006817 Lighting and identification for road travel Scraper Roller Centre gearbox Threaded cartridge Levelling board working depth adjustment Universal operating tool 4.2 Function of the implement CMS-T-00004656-C.1 The tines 4 break open the soil. Organic residues 5 are intensively incorporated.

  • Page 26: Special Equipment

    4 | Product description Special equipment The tines 2 are fastened to the sockets 1 of the tool carrier. The sockets are shaped in such a way that the tines have a spring action and can deflect on rocks and other obstacles. CMS-I-00002948 For operation as a seeding combination, the soil tillage implement can be combined with a pack top...

  • Page 27: Tool Protection

    4 | Product description Protective equipment 4.4.2 Tool protection CMS-T-00003994-B.1 The tool guard prevents sand clods or stones from being thrown up and out of the implement. The tool guard contains side guide plates 1 und protective plates 2 . CMS-I-00003296 Towards the rear, the tool guard contains a guard tube 1 and trailing roller 2 .

  • Page 28: Roller Transport Lock

    4 | Product description Warning symbols 4.4.4 Roller transport lock CMS-T-00010016-A.1 The transport lock 1 prevents the carrying arms 2 from swinging excessively with the trailing roller in the folded state. CMS-I-00006828 4.5 Warning symbols CMS-T-00010019-B.1 4.5.1 Positions of the warning symbols CMS-T-00010020-A.1 MD100 MD155...

  • Page 29: Layout Of The Warning Symbols

    4 | Product description Warning symbols 4.5.2 Layout of the warning symbols CMS-T-000141-D.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416...
  • Page 30 4 | Product description Warning symbols MD 078 Risk of crushing fingers or hands As long as the tractor engine or implement motor is running, stay away from the danger area. If you have to move marked parts with your hands, pay attention to the crushing areas.
  • Page 31 4 | Product description Warning symbols MD 087 Danger due to cutting and moving machine parts As long as engine of the tractor or machine is running, stay away from the danger area. Make sure that there is nobody standing in the danger area.
  • Page 32 4 | Product description Warning symbols MD 096 Risk of infection from escaping hydraulic fluid under high pressure Never look for leaks in hydraulic hose lines using your hand or fingers. Never attempt to plug leaks in hydraulic hose lines using your hand or fingers. If you are injured by hydraulic oil, consult a doctor immediately.
  • Page 33 4 | Product description Warning symbols MD 102 Risk due to unintentional starting and rolling away of the machine Before performing any work, secure the implement against unintentional starting and rolling away. CMS-I-00002253 MD104 Risk of crushing die to swivelling parts of the implement As long as the tractor engine is running, maintain an adequate safety distance from...
  • Page 34 4 | Product description Warning symbols MD119 Risk of implement damage due to excessively high drive speeds and incorrect direction of rotation of the drive shaft Comply with the maximum drive speed and direction of rotation of the drive shaft on the implement side, as shown on the pictogram.

  • Page 35: Threaded Cartridge

    4 | Product description Threaded cartridge 4.6 Threaded cartridge CMS-T-00001776-E.1 The threaded cartridge contains the following items: Documents Aids CMS-I-00002306 4.7 3-point mounting frame CMS-T-00010017-A.1 Category 3 lower link mounting Spacer discs for the ball sleeves Category 3 top link mounting Additional Category 3 top link mounting CMS-I-00006825 The 3-point mounting frame is used to couple the...

  • Page 36: Universal Operating Tool

    4 | Product description Universal operating tool 4.9 Universal operating tool CMS-T-00001735-B.1 Setting work on the implement is performed with the universal operating tool 1 . The universal operating tool is parked in a holder on the implement frame. CMS-I-00001082 4.10 Universal joint shaft locking mechanism CMS-T-00005052-A.1 If the tool carriers encounter an obstacle, the tool...

  • Page 37: Lighting And Identification For Road Travel

    4 | Product description Lighting and identification for road travel 4.11 Lighting and identification for road travel CMS-T-00009982-B.1 4.11.1 Rear lighting and identification for road travel CMS-T-00001498-F.1 Warning signs Reflector, red Rear lights, brake lights, and turn indicators Reflector, yellow CMS-I-00004545 NOTE The lighting and identification for road travel can...

  • Page 38: Additional License Plate

    4 | Product description Rollers 4.11.3 Additional license plate CMS-T-00003999-C.1 Licence plate lighting Licence plate holder CMS-I-00003163 4.12 Rollers CMS-T-00010410-A.1 4.12.1 AMAZONE rollers CMS-T-00010149-A.1 Rollers are used to maintain the working depth, to reconsolidate the soil, and to protect against the rotating tools of the soil tillage implement.
  • Page 39 4 | Product description Rollers Packer rollers from other Working width 4 m Working width 5 m Working width 6 m Roller frame manufacturers Güttler Simplex prismatic roller with 2x 2500-SX-45 SG 2x 3000-SX-45 SG spheroidal graphite 1-tube roller frame iron rings 2x 2500-SX-45 SU 2x 3000-SX-45 SU...

  • Page 40: Technical Data

    5 | Technical data Technical data CMS-T-00010038-A.1 5.1 Dimensions CMS-T-00010040-A.1 Dimensions KE 6002-2 Transport width 3000 mm Transport height 3600 mm Total length 2200 mm Working width 6044 mm Centre of gravity distance with roller 710 mm 5.2 Permissible total weight CMS-T-00010044-A.1...

  • Page 41: Working Depth

    29.3 cm 20 cm 5.6 Performance characteristics of the tractor CMS-T-00010043-A.1 Use as a solo implement Engine rating KE 6002-2 Up to 294 kW / 400 HP Electrical system Battery voltage 12 V Lighting socket 7-pin, in accordance with ISO 1724...

  • Page 42: Drivable Slope Inclination

    5 | Technical data Drivable slope inclination 5.8 Drivable slope inclination CMS-T-00002297-E.1 Across the slope On left in direction of travel 15 % On right in direction of travel 15 % Up the slope and down the slope Up the slope 15 % Down the slope 15 %...
  • Page 43 FINA Giran 460 Fuchs Renep Compound 110 Mobil Mobilgear 600 XP 460 Shell Omala 460 OMV Gear HST 460 Implement type Filling quantity for each spur gear trough KE 6002-2 16 litres MG7512-EN-GB | C.1 | 29.09.2022 | © AMAZONE...

  • Page 44: Preparing The Machine

    6 | Preparing the machine Preparing the machine CMS-T-00010027-B.1 6.1 Calculating the required tractor characteristics CMS-T-00000063-E.1 CMS-I-00000581 Calculated Designation Unit Description values Tractor empty weight Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear...
  • Page 45 6 | Preparing the machine Calculating the required tractor characteristics Calculated Designation Unit Description values Distance between the centre of the front axle and the centre of the lower link connection Centre of gravity distance: Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the lower link connection Wheelbase...
  • Page 46 6 | Preparing the machine Calculating the required tractor characteristics 3. Calculate the actual total weight of the tractor- implement combination. CMS-I-00000515 4. Calculate the actual rear axle load. Htat Vtat Htat Htat CMS-I-00000514 5. Determine the tyre load capacity for two tractor tyres in the manufacturer specifications.

  • Page 47: Attaching The Backstop Profiles For The Lower Links

    6 | Preparing the machine Attaching the backstop profiles for the lower links 6.2 Attaching the backstop profiles for the lower links CMS-T-00004040-C.1 The 3-point mounting frame is adjusted to the catch hooks of the tractor using the spacer discs 2 . NOTE The ball sleeves 1 can only be used with Cat.

  • Page 48: Installing The Universal Joint Shaft On The Implement

    6 | Preparing the machine Installing the universal joint shaft on the implement 6.4 Installing the universal joint shaft on the implement CMS-T-00010034-A.1 IMPORTANT Damage when the universal joint shaft is too long To avoid damage to the implement, check the universal joint shaft length every time the tractor is changed.

  • Page 49: Coupling The Implement

    6 | Preparing the machine Coupling the implement 6.5 Coupling the implement CMS-T-00010030-A.1 6.5.1 Coupling the 3-point mounting frame CMS-T-00001400-G.1 1. Set the tractor lower links 1 to the same height. 2. Couple the lower links 1 from the tractor seat. 3.
  • Page 50 6 | Preparing the machine Coupling the implement WARNING Risk of injury or even death If the hydraulic hose lines are incorrectly connected, the hydraulic functions may be faulty. When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic plugs.

  • Page 51: Coupling The Power Supply

    6 | Preparing the machine Coupling the implement 6.5.3 Coupling the power supply CMS-T-00001399-F.1 1. Insert the plug 1 for the power supply. 2. Route the power supply cable with sufficient freedom of movement and without chafing or pinching points. 3.

  • Page 52: Calculating The Permissible Payload

    6 | Preparing the machine Preparing the implement for operation 6.5.5 Calculating the permissible payload CMS-T-00002254-D.1 WARNING Risk of accident due to exceeded payload If the payload is exceeded, the implement can be damaged or/and it can result in uncontrolled driving behaviour of the tractor. Carefully determine the payload of the implement.
  • Page 53 6 | Preparing the machine Preparing the implement for operation 1. Raise the implement. The pins 2 are no longer resting on the carrying arms 1 . 2. Secure the tractor and implement. 3. Remove the linch pin 3 . Pegging position Working depth Higher +...

  • Page 54: Adjusting The Working Height Of The Levelling Board

    6 | Preparing the machine Preparing the implement for operation 6.6.2 Adjusting the working height of the levelling board CMS-T-00004620-C.1 The levelling board 1 levels the flow of soil between the tines and the roller. To crush large clods of soil more effectively, the soil clods are held between the tines by the levelling board.

  • Page 55: Adjusting The Working Depth Of The Side Guide Plates

    6 | Preparing the machine Preparing the implement for operation 6.6.3 Adjusting the working depth of the side guide plates CMS-T-00010046-A.1 The side guide plate ensures that the tilled soil is not thrown to the side. The working depth can be adjusted.

  • Page 56: Adjusting The Spring Tension Of The Side Guide Plates

    6 | Preparing the machine Preparing the implement for operation 11. Make the same setting for the opposite side of the implement. To check the setting, seed for approx. 30 m at working speed and then check the work pattern. 6.6.4 Adjusting the spring tension of the side guide plates CMS-T-00010047-A.1 The swivelling side panel deflects upwards on...

  • Page 57: Adjusting The Speed Of The Tines

    6 | Preparing the machine Preparing the implement for operation 6.6.5 Adjusting the speed of the tines CMS-T-00010160-A.1 Depending on the desired tine speed determine the desired gear ratio 1 . CMS-I-00003483 2. Park the soil tillage implement on a firm surface. To prevent oil from emerging out of the interchangeable wheel gears, slightly fold the soil tillage implement.

  • Page 58: Using The Centre Line Eradicator

    6 | Preparing the machine Preparing the implement for operation 11. Install the gearbox cover 2 with the sealing ring. 24 Nm 12. Install and tighten the peripheral cover screws 13. Set the same gear ratio for the opposite side of the implement.

  • Page 59: Adjusting The Section End Position

    6 | Preparing the machine Preparing the implement for operation 6.6.7 Adjusting the section end position CMS-T-00010033-A.1 The end position of the sections is pre-set so that the 250 Nm implement sections are horizontal during operation. This setting can be adapted to the operating conditions.

  • Page 60: Preparing The Machine For Road Travel

    6 | Preparing the machine Preparing the machine for road travel 6.7 Preparing the machine for road travel CMS-T-00010028-A.1 6.7.1 Folding the implement CMS-T-00010029-A.1 1. Raise the implement. Until the implement sections have reached the end position, actuate the "green 2" tractor control unit. When the frame transport lock is engaged, release the pull rope 1 and put the tractor...

  • Page 61: Using The Machine

    7 | Using the machine Using the machine CMS-T-00010022-A.1 7.1 Unfolding the implement CMS-T-00010023-A.1 1. Raise the implement. 2. actuate the "green 2" tractor control unit. The transport lock is unloaded. Until the implement sections have reached the end position, Actuate the pull rope and actuate the "green 1"...

  • Page 62: Checking The Set Working Depth

    7 | Using the machine Checking the set working depth 7.3 Checking the set working depth CMS-T-00004568-A.1 If the set working depth is greater than the tine length, the tool carriers are constantly working in the soil horizon. IMPORTANT The tool carriers become worn when constantly working in the soil.

  • Page 63: Eliminating Faults

    8 | Eliminating faults Eliminating faults CMS-T-00010077-B.1 Errors Cause Solution The trailing roller rotates stiffly Production-related paint residues Pull the roller over firm ground. during initial operation. make it difficult for the roller to rotate. Tines stopping during operation If the tines encounter an obstacle, see page 60 the tool carriers are blocked.
  • Page 64 8 | Eliminating faults Tines stopping during operation CMS-T-00004519-B.1 The tines encountered an obstacle, the tool carriers are blocked: 1. Raise the implement. 2. Reduce the PTO shaft speed to approx. 300 rpm. The cam-type clutch engages audibly. 3. Re-establish the original PTO shaft speed. 4.

  • Page 65: Parking The Machine

    9 | Parking the machine Parking the machine CMS-T-00010010-A.1 9.1 Unfolding the implement CMS-T-00010023-A.1 1. Raise the implement. 2. actuate the "green 2" tractor control unit. The transport lock is unloaded. Until the implement sections have reached the end position, Actuate the pull rope and actuate the "green 1"...

  • Page 66: Uncoupling The Power Supply

    9 | Parking the machine Uncoupling the power supply 9.3 Uncoupling the power supply CMS-T-00001402-G.1 1. Pull out the plug 1 for the power supply. CMS-I-00001048 2. Hang the plugs 1 in the hose cabinet. CMS-I-00001248 9.4 Disconnecting the hydraulic hose lines CMS-T-00000277-E.1 1.

  • Page 67: Uncoupling The Universal Joint Shaft

    9 | Parking the machine Uncoupling the universal joint shaft 5. Hang the hydraulic hose lines 1 in the hose cabinet. CMS-I-00001250 9.5 Uncoupling the universal joint shaft CMS-T-00004159-A.1 1. Unlock the bracket. 2. Swivel the bracket 1 out of the parking position. To release the fastening chain from the tractor, see "Universal joint shaft operating manual".

  • Page 68: Repairing The Machine

    10 | Repairing the machine Repairing the machine CMS-T-00010024-B.1 10.1 Maintaining the machine CMS-T-00010083-A.1 10.1.1 Maintenance schedule After initial operation Checking the hydraulic hose lines see page 65 Checking the oil level in the interchangeable wheel see page 68 gear Checking the oil level in the centre gearbox see page 69 Checking the oil level in the spur gear trough...

  • Page 69: Checking The Hydraulic Hose Lines

    10 | Repairing the machine Maintaining the machine Every 50 operating hours / weekly Checking the hydraulic hose lines see page 65 Checking the oil level in the interchangeable wheel see page 68 gear Checking the oil level in the centre gearbox see page 69 Checking the oil level in the spur gear trough see page 70...

  • Page 70: Checking The Tines

    10 | Repairing the machine Maintaining the machine Hydraulic hose lines must not be more than 6 years old. 3. Check the manufacturing date 1 . CMS-I-00000532 4. Have any worn, damaged or aged hydraulic hose lines immediately replaced at a specialist workshop.

  • Page 71: Replacing The Tines

    10 | Repairing the machine Maintaining the machine 10.1.5 Replacing the tines CMS-T-00004140-B.1 INTERVAL as required 1. Remove the linch pin 3 . 2. Remove the pin 1 from the tool carrier. 3. Remove the tine 2 . CMS-I-00003035 NOTE The outer tool carriers 1 always rotate towards the centre of the implement.

  • Page 72: Checking The Oil Level In The Interchangeable Wheel Gear

    10 | Repairing the machine Maintaining the machine 10.1.6 Checking the oil level in the interchangeable wheel gear CMS-T-00004632-B.1 INTERVAL After initial operation Every 50 operating hours weekly 1. Park the implement on a horizontal surface. 2. Remove the oil dipstick 1 . 3.

  • Page 73: Checking The Oil Level In The Centre Gearbox

    10 | Repairing the machine Maintaining the machine 10.1.7 Checking the oil level in the centre gearbox CMS-T-00010086-A.1 INTERVAL After initial operation Every 50 operating hours weekly ENVIRONMENTAL INFORMATION Danger due to escaping oil Collect any escaping oil. Dispose of cleaning agents for removing oil in an environmentally friendly manner.

  • Page 74: Checking The Oil Level In The Spur Gear Trough

    10 | Repairing the machine Maintaining the machine 10.1.8 Checking the oil level in the spur gear trough CMS-T-00004838-B.1 INTERVAL After initial operation Every 50 operating hours weekly IMPORTANT Damage due to impurities in the spur gear trough Clean the implement before performing maintenance.

  • Page 75: Replacing The Oil In The Interchangeable Wheel Gear

    10 | Repairing the machine Maintaining the machine 10.1.9 Replacing the oil in the interchangeable wheel gear CMS-T-00004631-B.1 INTERVAL After the first 50 operating hours Every 500 operating hours 1. Place a suitable collection bucket under the oil drain opening. 2.
  • Page 76 10 | Repairing the machine Maintaining the machine 3. Place a suitable collection bucket under the oil drain opening. 4. Remove the oil drain plug 1 . When all of the oil has been drained, Install the oil drain plug with a new sealing ring. CMS-I-00006843 ENVIRONMENTAL INFORMATION Danger due to escaping oil...

  • Page 77: Ratchet Clutch Maintenance

    10 | Repairing the machine Maintaining the machine 10.1.11 Ratchet clutch maintenance CMS-T-00004584-A.1 INTERVAL Every 6 months Perform maintenance on the ratchet clutches 1 according to the instructions from the universal joint shaft manufacturer CMS-I-00003044 10.1.12 Universal joint shaft maintenance CMS-T-00004585-A.1 INTERVAL Every 50 operating hours...

  • Page 78: Lubricating The Implement

    10 | Repairing the machine Lubricating the implement 10.2 Lubricating the implement CMS-T-00010025-B.1 IMPORTANT Implement damage due to improper lubrication Grease the implement at the marked lubrication points according to the lubrication schedule. To ensure that dirt is not pressed into the lubrication points, thoroughly clean the grease nipples and the grease gun.

  • Page 79: Overview Of Lubrication Points

    10 | Repairing the machine Lubricating the implement 10.2.1 Overview of lubrication points CMS-T-00010026-A.1 CMS-I-00006837 Every 50 operating hours / Every 6 months CMS-I-00006853 CMS-I-00003006 MG7512-EN-GB | C.1 | 29.09.2022 | © AMAZONE...

  • Page 80: Cleaning The Implement

    10 | Repairing the machine Cleaning the implement CMS-I-00006854 10.3 Cleaning the implement CMS-T-00000593-F.1 IMPORTANT Risk of machine damage due to cleaning jet of the high-pressure nozzle Never direct the cleaning jet of the high-pressure cleaner or hot water high-pressure cleaner onto the marked components.

  • Page 81: Loading The Machine

    11 | Loading the machine Loading the machine CMS-T-00010035-A.1 11.1 Lifting the implement CMS-T-00010036-A.1 The implement has 3 lashing points for slings for lifting. WARNING Risk of accidents due to improperly attached slings for lifting If the slings are not attached at the marked lashing points, the implement can be damaged during lifting and endanger safety.

  • Page 82: Lashing The Implement

    11 | Loading the machine Lashing the implement 11.2 Lashing the implement CMS-T-00010037-A.1 The implement has 3 lashing points 1 for lashing straps. WARNING Risk of accidents due to improperly attached lashing straps If the lashing straps are not attached at the marked lashing points, the implement can be damaged during lashing and endanger safety.

  • Page 83: Appendix

    12 | Appendix Appendix CMS-T-00004152-C.1 12.1 Bolt tightening torques CMS-T-00000373-E.1 10.9 12.9 CMS-I-000260 NOTE Unless specified otherwise, the bolt tightening torques listed in the table apply. Strength classes 10.9 12.9 25 Nm 35 Nm 41 Nm 13 mm M8x1 27 Nm 38 Nm 41 Nm 49 Nm...

  • Page 84: Other Applicable Documents

    12 | Appendix Other applicable documents Strength classes 10.9 12.9 550 Nm 780 Nm 930 Nm 32 mm M22x1.5 610 Nm 860 Nm 1,050 Nm 710 Nm 1,000 Nm 1,200 Nm 36 mm M24x2 780 Nm 1,100 Nm 1,300 Nm 1,050 Nm 1,500 Nm 1,800 Nm...

  • Page 85: Directories

    13 | Directories Directories 13.1 Glossary CMS-T-00000513-B.1 Machine Mounted implements are accessory parts of the tractor. However, mounted implements are always referred to as the implement in this operating manual. Operating materials Operating materials serve to ensure operational readiness. Operating materials include e.g. cleaning agents and lubricants such as lubricating oil, greases or cleaners.

  • Page 86: Index

    13 | Directories Index 13.2 Index 3-point mounting frame Eliminating faults coupling uncoupling Folding Frame transport lock Additional license plate Front axle load Address calculation Technical editing Front ballasting Adjusting the section end position calculation Adjusting the spring tension Front lighting Side guide plates Function of the implement Adjusting the universal joint shaft...
  • Page 87 13 | Directories Index Lowering the implement Product description Additional license plate Lower link pin Function of the implement checking Special equipment Universal joint shaft locking mechanism Lubricants Protective equipment Universal joint shaft guard Maintenance Checking the oil level in the spur gear trough Checking the tines Ratchet clutch Ratchet clutch maintenance...
  • Page 88 13 | Directories Index Tyre load capacity calculation Uncoupling the universal joint shaft Unfolding 57, 61 Universal joint shaft guard Universal joint shaft coupling installing Ratchet clutch maintenance Universal joint shaft maintenance Using the centre line eradicator Using the machine Checking the set working depth Warning symbols Description of the warning symbols...
  • Page 90 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG7512-EN-GB | C.1 | 29.09.2022 | © AMAZONE...

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