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Carl Valentin C220 Service Instructions Manual

Pneumatic applicator for compa iii
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Summary of Contents for Carl Valentin C220

  • Page 2 No part of this document may be reproduced in any form (print, photocopy, or any other method) or edited, copied, or distributed electronically without written permission from Carl Valentin GmbH. Due to the constant further development of our devices discrepancies between manual and device can occur.

  • Page 3: Table Of Contents

    C220 / C300 / C400 Table of Contents Table of Contents Introduction ................5 General Instructions ..............5 General Safety Instructions ............. 6 Safety Labels ................7 Product Description .............. 9 Applicator Overview..............9 Sensors ................. 12 Pneumatic ................13 Maintenance and Cleaning ..........
  • Page 4 Table of Contents C220 / C300 / C400 Service Instructions 03.22...

  • Page 5: Introduction

    C220 / C300 / C400 Introduction Introduction 1.1 General Instructions Important information and instructions in this document are designated as follows: DANGER identifies an extraordinarily great and immediate danger which could lead to serious injury or even death. WARNING identifies a possible danger could lead to serious bodily injury or even death if sufficient precautions are not taken.

  • Page 6: General Safety Instructions

    Introduction C220 / C300 / C400 1.2 General Safety Instructions WARNING! Danger of injury by inadvertent move out of the cylinder.  Disconnect the printer from the power supply before mounting the applicator.  Connect the compressed air only after mounting the applicator to the printer.

  • Page 7: Safety Labels

    C220 / C300 / C400 Introduction 1.3 Safety Labels 1 = Cylinder is under pressure Residual energy also possible when switched off 2 = Risk of crushing due to the movement of the pad Figure 1 CAUTION! There is a risk of injury due to the movement of the pad downwards and back up again.
  • Page 8 Introduction C220 / C300 / C400 Service Instructions 03.22...

  • Page 9: Product Description

    C220 / C300 / C400 Product Description Product Description 2.1 Applicator Overview Figure 2 Tube 18 = Lower cylinder throttle valve Energy chain 19 = Labelling sensor (lower end position sensor) Knurled screw for attaching the 10 = Pad retainer...
  • Page 10 Product Description C220 / C300 / C400 Figure 3 14 = Throttle valve vacuum 15 = Throttle valve support air Connector applicator – printer 16 = 17 = Connector compressed air 18 = Shut-off valve compressed air 19 = Pneumatic maintenance unit Service Instructions 03.22...
  • Page 11 C220 / C300 / C400 Product Description 24 25 Figure 4 20 = Valve lift cylinder 21 = Valve blow air 22 = Valve vacuum / support air 23 = Valve block 24 = PCB applicator control 25 = Vacuum generator 03.22...

  • Page 12: Sensors

    Product Description C220 / C300 / C400 2.2 Sensors Sensor labelling The contact of the pad onto the product or the reaching of the release position position is detected by a Hall-sensor. For which purpose the displacement of the adapter bolt in relation to the sensor is used.

  • Page 13: Pneumatic

    C220 / C300 / C400 Product Description 2.3 Pneumatic Cylinder A cylinder with stroke of 220-400 mm is used for the transport of labels between the peel-off edge of the printer and the labelling position. The movement of cylinder is controlled by a control valve on the valve block.
  • Page 14 Product Description C220 / C300 / C400 Control valves NOTICE! For adjustments of certain applicator functions, release the control valves in the pneumatic system. The control valves are accessible only with dismounted cover. Figure 5  Loosen screws (1) and remove cover (2).
  • Page 15 C220 / C300 / C400 Product Description Double two-way valve (4) for blow air In the operation mode 'Blow on' the label will blow up to the product. In the operating modes 'Stamp on' and 'Roll on' the blow air is switched on for a short time after each application to avoid contaminations within the vacuum channels.
  • Page 16 Product Description C220 / C300 / C400 Service Instructions 03.22...

  • Page 17: Maintenance And Cleaning

    C220 / C300 / C400 Maintenance and Cleaning Maintenance and Cleaning 3.1 Tools For Assemblies Tools Size Combination wrench Cylinder plunger 25.5 mm Throttle valve 29.0 mm Guide rod 10.0 mm L-connector (valve block in 14.0 mm maintenance guiding) Lift cylinder 20.0 mm...

  • Page 18: Cleaning

    Maintenance and Cleaning C220 / C300 / C400 3.2 Cleaning CAUTION! Abrasive cleaning agents can damage the applicator!  Do not use abrasives or solvents to clean the outer surface of the label printer. Figure 6  Clean the outside surfaces with multipurpose cleaner.

  • Page 19: Replacing Components

    C220 / C300 / C400 Replacing Components Replacing Components WARNING! Risk of injury by uncontrolled functions of the applicator.  Disconnect the printer power supply.  Close the compressed air supply before the work. 4.1 Dismantle the Cover NOTICE! Dismantle the cover to arrive the components installed on the carrier plate.

  • Page 20: Stick The Slide Foil Onto The Pad

    Replacing Components C220 / C300 / C400 4.2 Stick the Slide Foil onto the Pad Figure 8 1. Dismount the pad unit (2). 2. Remove the slide foil (1) completely. 3. Clear the surface from remains of glue. 4. Remove covering foil from the slide foil (1).

  • Page 21: Replace The Valves

    C220 / C300 / C400 Replacing Components 4.3 Replace the Valves WARNING! Risk of injury by uncontrolled functions of the applicator.  Disconnect the printer power supply.  Close the compressed air supply before the work. Figure 9 Removing the valves 1.

  • Page 22: Replace The Pcb

    Replacing Components C220 / C300 / C400 4.4 Replace the PCB Removing the PCB 1. Remove the panel (see chapter 4.1, page 19). 2. Dismount the applicator from the printer. 3. Remove the lock washer (12) from the knurled screw (8).

  • Page 23: Replace The Cylinder

    C220 / C300 / C400 Replacing Components 4.5 Replace the Cylinder WARNING! Risk of injury by uncontrolled functions of the applicator.  Disconnect the printer power supply.  Close the compressed air supply before the work. Removing the cylinder 1. Dismount the sensor start position (1) (upper and position sensor) with mounting clip and pull off the tubes from cylinder (2).

  • Page 24: Replace The Lower End Position Sensor On The Cylinder

    Replacing Components C220 / C300 / C400 4.6 Replace the lower end position sensor on the cylinder WARNING! Risk of injury by uncontrolled functions of the applicator.  Disconnect the printer power supply.  Close the compressed air supply before the work.

  • Page 25: Replace The Upper End Position Sensor On The Cylinder

    C220 / C300 / C400 Replacing Components 4.7 Replace the upper end position sensor on the cylinder WARNING! Risk of injury by uncontrolled functions of the applicator.  Disconnect the printer power supply.  Close the compressed air supply before the work.

  • Page 27: Troubleshooting

    C220 / C300 / C400 Troubleshooting Troubleshooting 5.1 Sensor Labelling Position / Sensor Start Position The sensor labelling position and the sensor start position show the activation by a LED integrated in the sensor. This LED glows in case of activation.

  • Page 28: Functions Of Leds In The Applicator Electronics

    Troubleshooting C220 / C300 / C400 5.2 Functions of LEDs in the Applicator Electronics I5-I1 O1-O7 LED 24V LED 3,3V LED 5V Figure 15 Color Description LED On LED Off Key start Key pressed Key not pressed Sensor start position...

  • Page 29: Pressure Measuring

    C220 / C300 / C400 Troubleshooting 5.3 Pressure Measuring NOTICE! Use a manometer with a measuring scale to 5 bar for measuring the pressure. Figure 16 1. Dismantle the cover and interconnect the manometer to Measuring point 1: Support air (reference measuring point 1.

  • Page 30: Error Indications

    Troubleshooting C220 / C300 / C400 5.4 Error Indications Error Cause Solution Insufficient vacuum on the pad In cyclical operation the control Change the applicator PCB. valve 'vacuum' is not controlled. Defective applicator PCB. No pressure at the output of...
  • Page 31 C220 / C300 / C400 Troubleshooting Error Cause Solution Loss of blow air The valve is not activated. Change the applicator PCB. The LED at the valve does not glow. Defective applicator PCB. Insufficient pressure at pad with Replace the pneumatic tubes.
  • Page 32 Troubleshooting C220 / C300 / C400 Service Instructions 03.22...

  • Page 33: Block Diagram

    C220 / C300 / C400 Block Diagram Block Diagram PRINTER ST202 Sensor pressure PCB of Applicator Sensor Sensor vacuum start position Sensor Pre-dispense key labelling position ST201 CON 1 Valve - Lift cylinder Valve - Blow air PCB of valve block...
  • Page 34 Block Diagram C220 / C300 / C400 Service Instructions 03.22...

  • Page 35: Pneumatic Plan

    C220 / C300 / C400 Pneumatic plan Pneumatic plan Figure 18 03.22 Service Instructions...
  • Page 36 Pneumatic plan C220 / C300 / C400 Service Instructions 03.22...

  • Page 37: Terminal Diagram Of Pcb

    C220 / C300 / C400 Terminal Diagram of PCB Terminal Diagram of PCB I5-I1 O1-O7 LED 24V LED 3,3V LED 5V Figure 19 03.22 Service Instructions...
  • Page 38 Terminal Diagram of PCB C220 / C300 / C400 Figure 20 Service Instructions 03.22...

  • Page 39: Environmentally-Friendly Disposal

    This way, you can be sure your old equipment will be disposed of correctly. Carl Valentin GmbH thereby fulfils all obligations regarding timely disposal of old equipment and facilitates the smooth reselling of these products. Please understand that we can only take back equipment that is sent free of carriage charges.
  • Page 40 Environmentally Friendly Disposal C220 / C300 / C400 Service Instructions 03.22...

  • Page 41: Index

    C220 / C300 / C400 Index 10 Index applicator overview ..............9, 10, 11 block diagram ..................33 cleaning ....................18 cover, dismantle ................. 19 cylinder, replacing ................23 environmentally-friendly disposal ............39 instructions ................... 5 maintenance and cleaning cleaning................... 18 pad, sticking slide foil .................
  • Page 42 Index C220 / C300 / C400 pressure measuring ................ 29 sensor labelling position ..............27 sensor start position ................ 27 valves, replacing ................. 21 Service Instructions 03.22...

This manual is also suitable for:

C300C400

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