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Related Manuals for Deger D25H
Summary of Contents for Deger D25H
- Page 1 ASSEMBLY AND OPERATING MANUAL DEGER D25H DEGER D60H DEGER D80 DEGER D100...
- Page 2 / publisher. We reserve the right for technical changes. Version: 01.01.2022 Original version in German 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 2...
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Page 3: Table Of Contents
Concrete foundation ........................16 5.1.4 Creating concrete foundation....................... 17 Assembly of the DEGERtracker ....................... 18 Assembling the base frame ......................19 Assembling the aluminum profiles ....................21 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 3... - Page 4 TÜV Certificate ................Fehler! Textmarke nicht definiert. Taking the DEGERtracker out of service ..................... 41 15.1 Disassembly ............................ 41 15.2 Waste disposal ..........................42 Publisher Information ........................... 43 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 4...
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Page 5: Abbreviations
EC-6, CCB, MLD sensors, wind monitor, snow sensor OSHA Occupational Safety and Health Administration Power Box (part of control) Personal Protective Equipment Spanner Width (wrench size) Uninterruptible Power Supply 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 5... -
Page 6: General
This operating manual has been written for the DEGER systems D25H, D60H, D80 and D100. It is part of the product and must be kept over the entire lifetime of the DEGER systems. If the DEGER is passed on to a third party, the assembly manual must also be passed on. -
Page 7: Symbols Used
Symbols used The following symbols are used on the DEGER systems and in this document: Access for unauthorized persons prohibited Before starting operation, read and follow the operating manual and the safety notes Representation rules 1.5.1 Enumerations and instructions for actions Enumerations Enumerations are presented with preceding dashes. -
Page 8: Product Description
The DEGER systems has been designed and dimensioned for use with standard photovoltaic modules. With its patented control and the patent protected mechanics, the DEGER systems exactly follows the sun at any time, or, in the case of a cloudy sky, manoeuvres to the point of highest light intensity. The MLD-control is designed to work with maximum efficiency and to perform only such movements, which will result in an immediate increase in yield. -
Page 9: Safety Notes
2.3.4 Qualification of persons All work on the DEGER systems must be performed by expert personnel, unless other persons have been specified in the table below. Apart from a completed education in the specified field, this expert personnel must evidently possess the... -
Page 10: Scope Of Delivery
Scope of delivery 2.4.1 Scope of delivery of the DEGER systems 8,9,10 22,23,24 11,12,13 1,2,3 22,23,24 15,16,17 18,19,20 12,14 19,20 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 10... - Page 11 * The article number, the exact quantity and dimensions depend on the size and type of module configuration. ** Depends on the size of system (D25H, D60H, D80, D100) Article number, exact quantity and dimensions can be found in the delivery note.
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Page 12: Accompanying Documentation
- Screwdriver for slotted-head bolts 0.8x4x100 - Screwdriver for Phillips head bolts PH1 - Appropriate square timbers or metal structure which can hold a load of 2 tonnes as support 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 12... -
Page 13: Machines To Be Provided By The Customer
70 kPa to 106 kPa Snow load DEGER systems D80 and D100 max. 10 kg/m² Snow load DEGER systems D60H and D25H max. 35 kg/m² Dynamic wind pressure 0.5 to 1.35 kN/m² depending on terrain topography, mast length, module configuration and wind zone. -
Page 14: Unloading And Intermediate Storage
Wear hard hat, safety shoes and safety gloves. WARNING! Danger of injury by sharp edged parts! When unloading the parts of the DEGER systems, sharp edged parts can cause serious hand injuries. Wear safety gloves. The DEGER systems is delivered in a compact bundled form. Appropriate hoisting gear (forklift truck, excavator, crane), can be used for unloading at the site and only be operated by trained personnel who have been specially instructed for this purpose. -
Page 15: Abridged Assembly Instructions For The Degertracker
Assemble the elevation drive (EMO) Exemplary picture DEGER systems D100 ______________________________________________________________________________________ Mount the solar modules on the aluminium profiles Exemplary picture DEGER systems D100 ______________________________________________________________________________________ Assemble the MLD-control 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 15... -
Page 16: Preparations For The Degertracker Assembly
5.1.2 Mast with wall flange The mast with wall flange has been designed for mounting the DEGER systems D60H to walls which are suitable for this purpose. The confirmation of a structural calculation must be available before assembly work is started. -
Page 17: Creating Concrete Foundation
C25/30 (flow able) and compact the concrete. ATTENTION! Fill up mast base up to the top edge of the foundation. 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 17... -
Page 18: Assembly Of The Degertracker
Wear hard hat, safety shoes and safety gloves. WARNING! Danger of injury by sharp edged parts! When assembling the DEGER systems, sharp edged parts can cause serious hand injuries. Wear safety gloves. DANGER Danger of injury due to improperly performed assembly work! Improperly executed assembly work can lead to severe injuries. -
Page 19: Assembling The Base Frame
M16 each to the flange of the central tube. Due to the asymmetric arrangement of holes, the cross-bars cannot be incorrectly mounted to the central tube. Tightening torque: 300 Nm 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 19... - Page 20 Do not tighten too much, since this may distort the frame! The red marked nut is a lock nut. 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 20...
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Page 21: Assembling The Aluminum Profiles
The solar modules must not be arranged in any other way, than described in the module configuration layout from DEGER. The total module surface is determined with the DEGER planning tool, specifically for the location. Defects caused by failing to comply with the module configuration layout are not covered under warranty. -
Page 22: Further Preparation
2. Apply the sticker "Access for unauthorized persons prohibited!" so that is well visible on the mast at mid- height. 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 22... -
Page 23: Mounting To The Mast
Mounting to the mast WARNING! Danger of injury by heavy parts! When assembling the DEGER systems, heavy parts can cause serious hand injuries. Do not grasp between mast flange and rotating head. Wear safety gloves. 1. Lift the base frame with a crane above the mast. -
Page 24: Assembling The Elevation Drive (Emo)
Locking plate 2. Fasten the EC-6 with two bolts M8x12 and washer M8 to the side of the rotating head. Tightening torque: 19 Nm 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 24... -
Page 25: Assembly Of Modules
Specific fastening materials, which may possibly be prescribed by the module manufacturer, and the necessary information are not part of the scope of delivery from DEGER. The permissible fastening of the modules must be clarified with the module manufacturer beforehand. -
Page 26: Clamping Between Modules
The permissible fastening and the area of fastening of the modules must be comply with the module manufacturer specification. Permitted maximum value for this bolt is 20Nm. DEGER doesn’t assume any responsibility for this value. 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 26... -
Page 27: Preparation To Connect The Mld-Control To The Electrical Installation Of The Customer
Local regulations have to be followed and additional measures should be taken if necessary. Boomerang The boomerang has the function of limiting the AZ slewing range. Without it, the DEGER systems would be able to rotate a full circle and thus damage the wiring loom. -
Page 28: Grounding The System
(strand 2 or blue) and 2 (strand 1 or brown), as described in the assembly instructions “MLD Control EC-6 with CCB”. 4. Close the cover of the EC-6. 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 28... -
Page 29: Overview Of Cable Routing Through The Gearbox Cover Plate
3. Loosely fasten all cables with a cable strap at both bores. 4. Fasten the front gearbox cover again with the two bolts M8x12 and one washer each. Tightening torque: 24 Nm 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 29... -
Page 30: Assembly Of Mld-Sensors
Fasten the mounting bracket of the MLD-sensor to the module frame or the aluminium section with bolt M6x16. 3. Align the MLD-sensor under an angle of 90° to the module MLD-sensor EL edge, as shown. 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 30... -
Page 31: Install Mld Control System
EC-6 with MLD sensors Pin 1, 2, 3, 4 CCB with joystick Optional: sunlight sensor Pin + - 20 Cable: br, bl, bk Standard Wind monitor Optional: Snow Sensor 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 31... -
Page 32: Overview
Overview The illustration shows a view of the rear. 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 32... -
Page 33: Commissioning
Initiate the inspection for free movement In order to make sure, that the mechanics of the DEGER systems are freely moveable and that all cables are long enough and the limit switches turn off the motors, one must move through the complete distance of the EMO and azimuth drive. -
Page 34: Declaration Of Obligation On Liability For Material Defects
Customer carries the transport costs of the defective and the new parts.The return shipment has to be adequate post- paid. Freight collect packets will not be accepted. Replaced spare parts become the property of DEGER. In the event that the return has not taken place in the described time frame, all parts will be inevitably and irrevocably due for payment. -
Page 35: Optional Accessories
M8x20 and at the bottom to the plate using hexagon bolt M8x30, nut M8 and washer. Tightening torque: 25 Nm The required tapped bores are already available in the rotating head. 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 35... -
Page 36: Cleaning And Maintenance
After two years, then every five years: Lubricate the gearbox through the internal and external grease nipples. From the factory the system is filled with the DEGER grease. This lubricant cannot be mixed with other lubricants! Elevation drive and central bolt on rotating head must not be greased! ... -
Page 37: Spare Parts
13.1 Spare parts catalogue Spare part lists are available from DEGERenergie GmbH & Co. KG. They are also available for downloading from the website www.DEGER.biz in the dealer section. 13.2 Contact information for DEGER Headquarters DEGERenergie GmbH & Co. KG Industriestr. -
Page 38: Troubleshooting
If it is absolutely essential to conduct a test with a live power supply, then injury to persons or property must be prevented by taking the appropriate steps to rule out such an event occurring. 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 38... -
Page 39: Fault Message
DEGERenergie GmbH & Co. KG Company / Name Service Industriestr. 70 D-72160 Horb a.N. Germany Address Post code/Place Contact > Phone number, e-mail address 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 39... -
Page 40: Appendix
This declaration of conformity will lose its validity, if the product is modified, supplemented or changed in any other way without our explicit consent and/or components not belonging to the range of accessories offered by DEGER, are used and also in case of improper assembly and installation or unintended use. -
Page 41: Taking The Degertracker Out Of Service
1. Use a conventional (12 to 26 V DC) rechargeable battery to move the DEGER systems to horizontal position with the help of the CCB. Connect both wires of the elevation drive with the (+) and (-) poles of the rechargeable battery to do so. -
Page 42: Waste Disposal
Wear hard hat, safety shoes and safety gloves. WARNING! Danger of injury by sharp edged parts! When disposing of individual parts of the DEGER systems, sharp edged parts can cause serious hand injuries. Wear safety gloves. After disassembly, the parts may be recycled or must be disposed of according to national and local regulations. -
Page 43: Publisher Information
DE Verwaltungs GmbH, Industriestraße 70, 72160 Horb / Germany Registry Court of Companies: Stuttgart / Germany Country Court HRA 749359 CEO: Hünkar Korkmaz Registered Head Office: Horb am Neckar / Germany 01.01.2022 ASSEMBLY AND OPERATING MANUAL DEGER D25H, D60H, D80 and D100 Page 43...
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