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Summary of Contents for Conductix-Wampfler BridgeGuard Plus
- Page 1 BridgeGuard Plus Installation, Operation & Maintenance Manual XA-579411.3 - 08.24.22 BRIDGEGUARD PLUS MANUAL...
- Page 2 Buyer’s name - provided that Seller shall have the right to elect to defend any such suit or action for the account of Buyer. The foregoing shall be the exclusive remedies of the Buyer and all persons and entitles claiming through the Buyer. BRIDGEGUARD PLUS MANUAL...
- Page 3 Ask us for a quote on expert system installations,inspections, preventative maintenance, and repairs/retrofits. As the world’s largest single source manufacturer of mobile electrification products, Conductix-Wampfler has the unique ability to offer a degree of service not found anywhere else. Conductix-Wampfler’s team of highly qualified service technicians and engineers have years of experience servicing our complete line of products.
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Page 4: Table Of Contents
SECTION 4 - INSTALLATION 12-16 4.0 Reflector Mounting 4.1 Sensor Mounting 4.2 Sensor Targeting 4.3 Controller 4.4 Electrical Installation 4.5 Sensor Calibration SECTION 5 - MAINTENANCE 5.0 Mechanical Maintenance 5.1 Electrical Maintenance SECTION 6 - TROUBLESHOOTING NOTES BRIDGEGUARD PLUS MANUAL... -
Page 5: Section 1 - Safety
1.2.3 The obligations agreed upon in the delivery agreement and our General Terms and Conditions of business apply, as do the delivery conditions of the manufacturer and the legal regulations applicable at the time the contract was concluded. 1.2.4 All products are subject to technical modifications in the context of improvement of function and further development. BRIDGEGUARD PLUS MANUAL... -
Page 6: Personnel Requirements-Qualifications
Unauthorized persons who do not meet the requirements described here are not acquainted with the dangers in the working area. Keep unauthorized personnel away from the working area. In case of doubt, address the person and direct them away from the working area. Stop working, as long as unauthorized persons are in the working area. BRIDGEGUARD PLUS MANUAL... -
Page 7: Personnel Requirements-Training
Breathing mask (FFP-3 - according to country-specific requirements): For protection against materials, particles, and organisms. In this case, for protection against the dust produced by the abrasion of carbon brushes and the PVC insulation of the conductor rail. BRIDGEGUARD PLUS MANUAL... -
Page 8: Section 2 - Product Disposal
All other components are to be disposed of in accordance with their material composition. Take care with items identified as Substances of Concern. 2.0.3 Local authorities or special disposal companies can provide information about environmentally appropriate disposal. BRIDGEGUARD PLUS MANUAL... -
Page 9: Section 3 - Overview
SECTION 3 - OVERVIEW 3.0 General Product Overview 3.0.1 BridgeGuard Plus prevents crane to crane or crane to structure collision during operation, either from human error or from system malfunction. 3.1 Specifications • 3-115 foot range • High Definition Distance Measurement Technology •... -
Page 10: Structure
4. Mounting Hole M4 8. Control Elements 3.3 Status Indicator Lights 3.3.1 The sensor box for BridgeGuard Plus features status indicator LEDs that provide information on the supply voltage activity, signal strength, and output activity. See Table 3-1. Status Color... -
Page 11: Function
“0” state (inactive, red light) to a “1” state (active, green light) and triggers the SLOW feature. 4. To close out of the sensor’s function, press and hold SELECT for 5 seconds. Also, not operating the sensor for 5 minutes will lock-in functions. BRIDGEGUARD PLUS MANUAL... -
Page 12: Section 4 - Installation
• The plate can be mounted to other surfaces using the same holes, the beam is only an example. Figure 4-1 I-Beam for Reflector Reference Reflector 5.00 (127) 5.00 5.00 (127) (127) 13.00 (330) 6x [ .27 BRIDGEGUARD PLUS MANUAL... -
Page 13: Sensor Mounting
The sensor can be mounted to the flange of the beam or other alternative surfaces. Figure 4-2 Figure 4-3 Number Description Quantity Washer 8 Screw LK SST Washer 8 Flat SST Sensor Screw 8-32 x 1-1/4 SST PHP Nut Hex 8-32 Narrow SST Bracket Assembly BRIDGEGUARD PLUS MANUAL... -
Page 14: Sensor Targeting
SECTION 4 - INSTALLATION 4.2 Sensor Targeting 4.2.1 Included below is a general sensor target installation, your specific installation may vary. See Figure 4-4 Sensor Reflector Crane 1 Crane 2 Figure 4-4 BRIDGEGUARD PLUS MANUAL... -
Page 15: Controller
4.4.1 Sensor Cable Wiring 4.4.1.1 Use the Sensor Cable Wiring Table for sensor cable installation. See Table 4-1. Terminal Wire Color Description Brown +24VDC Blue -24VDC Black Q1 PNP Out White Q2 PNP Out Gray Teach Input Table 4-1 BRIDGEGUARD PLUS MANUAL... -
Page 16: Sensor Calibration
7. Q2 far Indicator Light 12. Q2 Indicator Light 3. Run Indicator Light 8. Slow Indicator Light 13. Run light/Satus Indicator Light 4. Q1 near Indicator Light 9. Select Push Button 5. Q1 far Indicator Light 10. Set Push Button BRIDGEGUARD PLUS MANUAL... -
Page 17: Section 5 - Maintenance
Specialist conditions and climate Every 3 months depending on the Check the screw connection and plug Specialist application conditions with regard to shock connections and vibration Table 5-1 NOTE: • Compressed air should be used to clean BRIDGEGUARD PLUS MANUAL... -
Page 18: Section 6 - Troubleshooting
Sensor not working even when plugged in Sensor-target misalignment Check to see if sensor is working by holding the reflector close to the sensor. Sensor-target misalignment If the sensor is working check sensor-target alignment and make adjustments. Table 6-1 BRIDGEGUARD PLUS MANUAL... -
Page 19: Notes
NOTES BRIDGEGUARD PLUS MANUAL... - Page 20 (+52 81) 1090 9025 (+52 81) 1090 9013 Phone +1-402-339-9300 Phone +1-450-565-9900 +1-402-339-9627 +1-450-951-8591 (+52 81) 1090 9014 Fax (+55 11) 4813 7330 info.us@conductix.com info.ca@conductix.com info.mx@conductix.com info.br@conductix.com latinamerica@conductix.com Contact us for our Global Sales Offices BRIDGEGUARD PLUS MANUAL XA-579411.3 - 08.24.22...
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