TE Connectivity IR-550/ED-7-KIT Operation And Maintenance Manual
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TE Connectivity IR-550/ED-7-KIT Operation And Maintenance Manual

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Issue
1
IR-550
0/ED-7-KIT
IR-5
550/ED-7-
-KIT
Product:
TE-PCN: C
CV1032-000
0
Opera ation a
and Ma
aintena
nce Ma
anual – – Issue e 1
Manual I
ssue 1
Page
e 1 of 32

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Summary of Contents for TE Connectivity IR-550/ED-7-KIT

  • Page 1 Issue IR-550 0/ED-7-KIT IR-5 550/ED-7- -KIT Product: TE-PCN: C CV1032-000 Opera ation a and Ma aintena nce Ma anual – – Issue e 1 Manual I ssue 1 Page e 1 of 32...
  • Page 2 All of the information in this manual, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. TE Connectivity makes no warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use.
  • Page 3 Issue 1 IR-550/ED-7-KIT Amendment Record Issue Number Change request number Manual Issue 1 Page 3 of 32...

  • Page 4: Table Of Contents

    Issue 1 IR-550/ED-7-KIT Contents: Page 5/6/7 Introduction How to use this manual System description Declaration of Conformity / RoHS /Specification Safety Electrical safety Hot air & surfaces Explosive environment General Installation / set-up Unpacking Location Electrical connections General Operation Setting Installation parameters...

  • Page 5: Introduction

    Issue 1 IR-550/ED-7-KIT Introduction If a local language translation of this manual is required please contact local TE Technical Service. Original in English. About this Manual It is intended for use by trained operating and maintenance staff and assumes the equipment has been supplied complete and is unmodified.
  • Page 6 Issue 1 IR-550/ED-7-KIT FULL POSTAL ADDRESS INCLUDING COUNTRY OF ORIGIN   Tyco Electronics U.K. Ltd  Faraday Rd,  Dorcan, Swindon,   Wiltshire,SN3 5HH, U.K  DESCRIPTION OF PRODUCT  Infra‐red heating tool for installing heat shrinkable products and solder sleeves.    NAME: MODEL.  IR‐550/ED‐7‐KIT Product: TE‐PCN: CV1032‐000    STANDARDS USED, INCLUDING NUMBER, TITLE, ISSUE DATE    AND OTHER RELATIVE DOCUMENTS  The Electrical Equipment (Safety) Regulations EN 60335 ‐ 1: 1995,EN60335‐1:1996, 2002+A2 /2011 EN  60204‐1:2006/2009  EN 60742‐1:1995EN 292‐2/A1   STANDARD DATE DESIGNATION EMC.  EN 55011 2009/11 Industrial, scientific and medical (ISM)  radio‐frequency equipment radio disturbance characteristics Limits and methods of  measurement  EN 61000‐4‐2 2009/03 Electrostatic discharge  EN 61000‐4‐3  EN 61000‐4‐3/A1  EN 61000‐4‐3/A2  2006/05,2008/02,2010/07  Radiated, radio‐frequency, electromagnetic field immunity test  EN 61000‐4‐4,EN 61000‐4‐4/A1,2004/12,2010/03  Electrical fast transient/burst immunity test  EN 61000‐4‐5 2006/11 Surge immunity test  EN 61000‐4‐6 2009/03 Immunity to conducted disturbances,  induced by radio‐frequency fields ...
  • Page 7 sue 1 R-550/ED-7-K posal: IR-5 550/ED-7-K This s product mu ust not be d disposed of as municip pal waste. HS. Directiv ve 2011/65 /EU IR-550 0/ED-7-KIT ROHS In nformation TE Conn ectivity only y produces products in n conformity y with RoHS Informatio on on the o...

  • Page 8: System Description

    ED-7-001-550. This system gives reliable installations of (TE) Raychem’s Solder Sleeve devices, Mini Seal devices, SolderTacts contacts and TE heat-shrinkable products. The IR-550/ED-7-KIT has been primarily designed as a bench top-heating tool. The system start operation is initiated by operating the foot switch connected to the ED-7-001-550.This controls the power and time for the installation process.

  • Page 9: Safety

    sue 1 R-550/ED-7-K Safe Electric cal safety DANG GER! Indicate es hazardo ous electric c potential, contact w with which w would certa ainly lead to serio ous or even n fatal injur The equ uipment is connected d to an AC mains elec ctricity sup pply.

  • Page 10: Explosive Environment

    sue 1 R-550/ED-7-K Explos sive Enviro onment an nd Fire. Do not operate th e tool near r combustib ible liquids s or gases The equ uipment m ust be ope erated in ac ccordance with safe w working pra ractices - adher re to local s...
  • Page 11 sue 1 R-550/ED-7-K Contro oller: The E D-7-001-55 Contro ollers carry y a label wh hich display y the produ uct part nu umber (PCN N), product t descriptio electric cal rating in nformation n and wiring g diagram number. IR-550- -MK3-CE-M MINUS carri...

  • Page 12: Installation / Set-Up

    IR-550-MK3-CE-MINUS Code of IP12.5  ystem should be located on a bench with a level firm surface. IR-550/ED-7-KIT s  Mains electrical leads should be routed to prevent damage or entanglement.  should is used in areas with good lighting and adequate ventilation.

  • Page 13: Electrical Connections

    sue 1 R-550/ED-7-K Electric cal conne ections is a Class I tool design ned for ope eration from a 230V±10 0% 50Hz ma ains. IR-5 550/ED-7-KI supplied wi ith a Europe ean 2 metre e power lea d with a sta andard plug at one IR-550/E...
  • Page 14 sue 1 R-550/ED-7-K Genera ntroller wi th foot sw witch. ED-7-00 01-550 ED-7-001-55 Holding fixture allow wing to mai ntain the as ssembly “ha ands free” d during shrin king TECHN NICAL SPE ECIFICATI ION - AD- -1319-9 Dimens sions W x L 180 x x 150 mm Weight...
  • Page 15 sue 1 R-550/ED-7-K Gener al setup o IR-550- MK3-CE – –MINUS an nd AD-131 19 HOLDIN NG FIXTU Blan nked off, non n-operative start button IR-5 550-MK3-C E –MINUS AD-1319-9 Mechanica al holding fi ixture neral: Do no ot look direc ctly into the illuminated d lamp at an...
  • Page 16 sue 1 R-550/ED-7-K Oper ration Before o operating th he system, y you should d ensure you u are familia ar with the s system, Connec ctions Sectio on 3.3 and the safety r requiremen ts detailed in Section Gener ral: Do not t look direc ctly into the...

  • Page 17: Operation

    Issue 1 IR-550/ED-7-KIT Operation keys for CONTROLLER : ED-7-001-550 Temperature /% Power Keys Timer Keys Programme Keys ED-7-001-550 Display Lamp ON LED MANUAL/AUTO Mode select Mains ON LED Return Key Key function operation Manual Mode 1. Press the M/A key on the Controller until MODE MANUEL is displayed.
  • Page 18 Issue 1 IR-550/ED-7-KIT Key function operation continued Auto Mode 1. Press the M/A key on the controller 2. The Controller will change from the Manual to the Auto mode, and the display will show one of the available programmes e.g.

  • Page 19: Programming Example

    sue 1 R-550/ED-7-K ogramming g Example This exa ample expla ains how to set up Prog gramme se t P01 to sto ore the follow wing setting Time: 15 5 seconds P Power: 80% (These v values have e no particu ular significa ance and ar re used sole...
  • Page 20 sue 1 R-550/ED-7-K Locking g P01 and P Once se et to the req quired value es, Program mmes P01 a and P02 can n be ‘locked d’ to prevent t modificatio The Cont troller case m must be open ed to ‘lock’...

  • Page 21: Switching Off

    Issue 1 IR-550/ED-7-KIT Switching Off Electrical is not equipped with an emergency shut-off switch. To turn the IR-550/ED-7-KIT equipment off press the “l / O” switch to the “O” position located at the rear of the controller ED-7-001-550 Reference FIG 1 Page 11.

  • Page 22: Maintenance

    Issue IR-550 0/ED-7-KIT 5. M Mainten nance 1 Warning he equipme ent is conn nected to a an AC main ns electricit ty supply. Before ndertaking any maint tenance or repair, alw ways turn o off the equip ipment and nsure it is i isolated fro om the AC...

  • Page 23: Routine Inspection

    Issue 1 IR-550/ED-7-KIT 5.3 Gun Maintenance GENERAL CLEANING Failure to disconnect the from the power source before performing IR-550/ED-7-KIT maintenance may result in injury. Front Filter and Outer Filter Face Cleaning Heat from the lamp is directed by the reflectors and is concentrated in the heating zone in the front reflector.

  • Page 24: Lamp And Filter Replacement

    Issue IR-550 0/ED-7-KIT .4 LAMP A AND FILTE ER REPLA CEMENT I INSTRUCT TIONS In th he course o of normal u usage the e effectivenes ss of the op ptical filte r may grad dually deter riorate. Any y resulting i increase in brig ghtness ma...

  • Page 25: 5.5 Controller Maintenance

    Issue 1 IR-550/ED-7-KIT 5.5 Controller Maintenance 3 Monthly  Check the condition of the power cord leads.  Check the operation of the LEDs  Wipe the Controller front panel with a soft clean cloth. Annually.  Check the earth bonding of the system equipment in accordance with EN 60204...

  • Page 26: Spares/Ordering Information

    Issue 1 IR-550/ED-7-KIT 6 Spare Parts: COMPLETE SYSTEM: DESCRIPTION PART NUMBER IR-550/ED-7-KIT CV1032-000 Heat Gun DESCRIPTION PART NUMBER CY8483-000 IR-550-MK3-CE-MINUS Controller DESCRIPTION PART NUMBER ED-7-001-550 CV2777-000 For ordering IR-550-MK3-CE-MINUS and Foot pedal spares use the following description and part numbers below.
  • Page 27 Issue 1 IR-550/ED-7-KIT Manual Issue 1 Page 27 of 32...
  • Page 28 Issue 1 IR-550/ED-7-KIT 220/230 500W TE/Tyco 220/230 500W Lamp Lamp Electronics F95965-000 ED-7-001-550- TE/Tyco HOLD-FIX Electronics CV4406-000 Mechanical holding fixture ED-7-001-550-PCB TE/Tyco CV4408-000 Electronics Manual Issue 1 Page 28 of 32...

  • Page 29: Electrical /Wiring Diagrams

    Issue 1 IR-550/ED-7-KIT 7. Electrical ED-7-001-550 WIRING DIAGRAM FOR CONTROLLER 2 X 4 AT FUSES REF PAGE 27 Manual Issue 1 Page 29 of 32...
  • Page 30 Issue 1 IR-550/ED-7-KIT Manual Issue 1 Page 30 of 32...
  • Page 31 Issue 1 IR-550/ED-7-KIT WIRING DIAGRAM FOR IR-550-MK3-CE-MINUS Fault finding: Check fuses if the ED-7-001-550 controller:  Fails to switch on.  0 volts at the connection at rear of IEC / FILTER. * 2 X 4 AT FUSES Reference page 24 electrical drawing...

  • Page 32: Te /Tyco Electronics Contacts

    Issue 1 IR-550/ED-7-KIT CONTACT INFORMATION United Kingdom Tyco Electronics UK Ltd. Faraday Road Dorcan SN3 5HH United Kingdom Telephone: 1793-528171 FAX: 1793-572516 Manual Issue 1 Page 32 of 32...

This manual is also suitable for:

Cv1032-000

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