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Summary of Contents for Brouwer BTR 30
- Page 1 00000000000000 BTR 30 TURF ROLLER OPERATOR’S MANUAL & PARTS LIST CURRENT FROM SERIAL NO. 610 Kesmac Inc. 23324 Woodbine Avenue, Keswick Ontario Canada L4P 0N1 Tel (905) 476-6222 Fax (905) 476-6744 Web Site www.brouwerkesmac.com Email info@kesmac.com...
- Page 3 Brouwer Kesmac is not obliged under any warranty policy different from the Kesmac Brouwer Turf warranty policy as published above. BROUWER KESMAC RESPONSIBILITIES Brouwer Kesmac’s obligation under the terms of this warranty is limited to the repair, replacement or credit, at its option, of the equipment, parts or supply items that conform to its warranty. DEALER’S RESPONSIBILITIES 1.
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Page 5: Table Of Contents
BROUWER BTR 30 – TURF ROLLER CONTENTS SECTION 1 – Operators Manual General Safety Safety Precautions Decals Operating Instructions Front & Rear Rollers Engine Controls Engine Speed Control Maintenance Engine Forward / Reverse Adjustment Drive Chain Operating Handle Storage Lubrication Specifications SECTION 2 –... -
Page 6: Section 1 - Operators Manual
Section 1 – Operators Manual GENERAL SAFETY SAFETY ALERT SYMBOL DANGER Hazards are identified by this symbol Followed by the signal words INDICATES AN IMMEDIATE HAZARDOUS “DANGER, WARNING or CAUTION”. SITUATION WHICH IF NOT CORRECTED OR AVOIDED, WILL RESULT IN DEATH OR INJURUY. Always follow safe operating and maintenance practices to ensure your own safety and also that of others. -
Page 7: Safety Precautions
IF YOU DO NOT UNDERSTAND – ASK. The Brouwer BTR 30 Turf Roller is designed for safe efficient operation. It must not be used for any other purpose that that for which it was designed. -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS FRONT AND REAR ROLERS Fig. 1 The large front roller has two fill/drain plugs. The roller can be filled with water to the level needed for any required roller weight. The fill/drain plug threads are the same as standard garden hose end fittings. Water can be drained out for transporting the machine. -
Page 10: Engine
OPERATING INSTRUCTIONS ENGINE The Brouwer BTR 30 Turf Roller is fitted with a Honda GX160 Engine. The owner’s manual for the engine is supplied with the machine. It is important to follow the operating and service instructions contained in the manual. -
Page 11: Engine Speed Control
OPERATING INSTRUCTIONS ENGINE SPEED CONTROL Refer to the Honda Engine Owners manual for the instructions on setting the engine speed. Set the engine speed control to give two-thirds throttle opening. IMPORTANT Do not run the engine at low speed as this may cause damage to the transmission due to inadequate cooling air flow. -
Page 12: Forward / Reverse Adjustment
MAINTENANCE FORWARD-NEUTRAL-REVERSE ADJUSTMENT It is important that the F – N – R Control Lever and the transmission Lever Arm are adjusted to give the correct forward and reverse speeds. When replacing parts or servicing the unit, adjust as follows. •... -
Page 13: Drive Chain 1
MAINTENANCE DRIVE CHAINS, REMOVE / REPLACE / ADJUST FIG. 6 To adjust the Roller Drive Chain 1: • Loosen the Bolt 2 and Nut 3, this allows intermediate Spindle 4 to slide up or down. • Position a suitable bar/tool in the frame and against the bottom of the Intermediate Sprocket 5. -
Page 14: Operating Handle Storage
OPERATING HANDLE STORED POSITION IMPORTANT When it is required to fold up the handle, for storage or transport, remove the LOWER BOLT to allow the handle to pivot over-center and remain in position. If the unit is to be transported long distances or over bumpy surfaces a shock cord from the handle to the frame will provide extra security. -
Page 15: Lubrication
ENGINE: Refer to the Honda Engine Owners Manual. Supplied with the machine CHAINS: SAE 30 OIL. Daily. (DO Not Use Grease On The Chains.) FRONT & REAR ROLLER BEARINGS: Grease Monthly Fig.9 Regular washing and cleaning of your Brouwer Turf Roller will be a benefit in operation, maintenance and reliability. -
Page 16: Specifications
BROUWER BTR 30 TURF ROLLER SPECIFICATIONS LENGTH - Operating…….………………..……….63.0in.(1600mm) - Stored…..…….…………………………37.5in.( 952mm) WIDTH ..…………………….…………………… 36.0in.( 914mm) HEIGHT - Operating ( No Roll Cage)………… 40.5in.(1029mm) - Operating (With Roll Cage)……….. 58.75 in.(1492mm) - Stored.………………………………… 57.0in.(1448mm) FRONT ROLLER – Diameter…………………… 24.0in.( 610mm) - Width…………………………30.0in.( 762mm) - Page 19 ITEM PART NO. DESCRIPTION BTR 30 TURF ROLLER FRAME AND ROLLERS ASSEMBLY TR30033 Roller Housing TR30010 Roller - 24 in. Dia. (Traction) TR30180 Roller - 24 in. Dia. (Smooth) TR30183 Roller - 24 in. Dia. (Traction. Heavy Duty) TR10055 Scraper - 24in. Roller TR10056 Scraper - 8in.
- Page 21 ITEM PART NO. DESCRIPTION BTR 30 TURF ROLLER DRIVE SPROCKETS & CHAINS F900404 Woodruff Key 1/8 z 1/2 F140402 Set Screw 1/4 unc Soc. Hd. TR10029 Sprocket Transmission Shaft F211000 Locknut 5/8 unc F321000 Washer 5/8 TR10089 Spacer F041020 Bolt 5/8 unc x 2 Gr.8...
- Page 23 ITEM PART NO. DESCRIPTION BTR 30 TURF ROLLER CONTROLS ASSEMBLY F900404 Woodruff Key 1/8 x 1/2 Pan. Hd. Phil. S.S. TR30045 Lever Arm F230600 Nut 3/8 UNC (Locite) KM99002 Clevis Cable End c/w Pin, Cotter Pin & Bushing KD10033 Control Cable Ass'y...
- Page 24 CURRENT...
- Page 25 ITEM PART NO. DESCRIPTION BTR 30 TURF ROLLER ENGINE & TRANSMISSION ASSEMBLY KM30012 Plug F010516 Bolt 5/16 UNC x 1 3/4 F320500 Washer 5/16 F210500 Locknut 5/16 UNC F923310 Key 3/16 x 3/16 x 1 (Engine shaft) D001-115 Decal - "Important Check Oil Level…"...
- Page 27 ITEM PART NO. DESCRIPTION BTR 30 TURF ROLLER POWER PROTECTION ASSEMBLY TR30382 Roll Cage TR30033 Roller Housing F040610 Bolt- 3/8 unc x 1 GR. 8 F230600 Nut 3/8 unc F320600 Washer 3/8 ITEM PART NO. DESCRIPTION BTR 30 TURF ROLLER...
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- Page 31 ITEM PART NO. DESCRIPTION EATON MODEL 7 HYDROSTATIC TRANSMISSION KH70055 Transmission Overhaul Kit NOTE KD40023 Transmission Reservoir Kit 103531 Reservoir Cover Items 1A & 1 can be ordered from 104322 Reservoir Body Kesmac parts department. 104068 Reservoir Diaphragm ALL OTHER TRANSMISSION PARTS 008771-130 Square Cut Seal Ring ARE LISTED FOR CUSTOMER...
- Page 33 ITEM PART NO. DESCRIPTION EATON MODEL 7 HYDROSTATIC TRANSMISSION 40519 Motor Race 095912-125 Socket Hd. Capscrew 008785-006 Tube Fitting 'O' Ring 025090-005 'O' Ring Plug Assembly TR10029 Sprocket (Transmission Shaft) KD40033 Diaphragm. Reservoir...
- Page 36 Kesmac Inc. 23324 Woodbine Avenue, Keswick Ontario Canada L4P 0N1 Tel (905) 476-6222 Fax (905) 476-6744 Web Site www.brouwerkesmac.com Email info@kesmac.com...