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AUTOFLAME UNIC05 Manual

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燃 烧 控 制 管 理 系 统
AUTOFLAME
SERVOMOTORS GUIDE
伺服电机指南
2022.03.18

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Summary of Contents for AUTOFLAME UNIC05

  • Page 1 燃 烧 控 制 管 理 系 统 AUTOFLAME SERVOMOTORS GUIDE 伺服电机指南 2022.03.18...
  • Page 2 GUIDE Autoflame 伺服电机指南 2022.03.18 This manual and all the information contained herein is copyright of Autoflame Engineering Ltd. It may not be copied in the whole or part without the consent of the Managing Director. Autoflame 工程有限公司拥有本手册的所有版权。在未经 Autoflame 公司常务董事同意的情况下，本手册内容 不得被整体或部分引用。...
  • Page 3 只有专员人员才能安装，调试和使用本手册所提及的系统设备和控制概念。他们必须精通 Autoflame 产品所涉 及的各个技术学科，即:- 燃烧，电气和控制。 The sale of Autoflame’s systems and equipment referred to in this Manual assume that the dealer, purchaser and installer have the necessary skills at their disposal. i.e., a high degree of combustion engineering experience, and a thorough understanding of the local electrical codes of practice concerning boilers, burners and their ancillary systems and equipment.

  • Page 4: Table Of Contents

    Small Servomotor Mounting Bracket and Coupling / 小型伺服电机安装支架和联轴器 ....43 6.1. Large Servomotor Mounting Bracket and Coupling / 大型伺服电机安装支架和联轴器 ....45 6.2. UNIC05 Mounting Bracket and Coupling / UNIC05 安装支架和联轴器 ........... 47 6.3. UNIC10 Mounting Bracket and Coupling / UNIC10 安装支架和联轴器 ........... 48 6.4.
  • Page 5 Servomotor Flying Leads and Connectors / 伺服电机引线和连接器 ..........56 7.6. MAINTENANCE AND TROUBLESHOOTING / 维护和故障排除 ..........58...

  • Page 6: Important Safety Notes / 重要安全提示

    伺服电机必须由经过 Autoflame 培训和认证的技术人员安装、接线、调试和调整。 Any person installing, wiring, commissioning or adjusting the servomotors without undergoing proper Autoflame training and without full understanding of the Micro Modulation MM system might put themselves and others in a seriously dangerous situation that can result in serious injury or even death, and may cause permanent equipment damage and substantial property damage.

  • Page 7: Autoflame Servomotors / Autoflame 伺服电机

    Autoflame Servomotors / Autoflame 伺服电机 AUTOFLAME SERVOMOTORS / Autoflame 伺服电机 Autoflame servomotor is a rotary type electric actuator, used with Autoflame’s Mk8 MM and Mini Mk8 MM Micro Modulation systems to achieve ultimate positioning accuracy for boiler and burner applications which in turn guarantees unmatchable control precision, accuracy, efficiency, repeatability and reliability.
  • Page 8 Simple wiring connection using a terminal block integrated into the servomotor 简单的布线连接使用一个集成到伺服电机的终端块 • Optional flying lead connector for quick, trouble free installation and replacement 可选引线连接器，快速、简易的安装和更换 • 2 years limited warranty 两年有限保修 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 8...

  • Page 9: Servo Motor Sizes / 伺服电机尺寸

    尺寸已经由 Autoflame 指定。 To correctly size an Autoflame servomotors for use with a third party valves or dampers, the torque required to drive that valve or damper should be checked, this in order to select a servomotor with sufficient torque to drive the damper reliably.

  • Page 10: Small Servomotors / 小型伺服电机

    1x M20 - 1/2" NPSM 和堵头 60Hz 1x M20 - 1/2" NPSM and Blanking Plug MM10005/D 1x M20 - 1/2" NPSM 和堵头 50Hz 2x M20 - 1/2" NPSM Adaptors MM10005/E 2x M20 - 1/2" NPSM 转接头 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 10...

  • Page 11: Specifications / 规格

    2 x M5 x 25 Stainless socket head 主体安装螺丝 2 x M5 x 25 不锈钢 6 角头 1.2 – 2.6 Nm Body mounting torque 主体安装扭力 Shipped Weight 0.55 kgs. (1.2 lbs) 运输重量 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 11...

  • Page 12: External View / 外部视图

    Small Servomotors / 小型伺服电机 2.2. External View / 外部视图 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 12...

  • Page 13: Dimensions / 尺寸

    Small Servomotors / 小型伺服电机 2.3. Dimensions / 尺寸 All dimension in millimetres: 1 inch = 25.4 mm 所有尺寸单位为毫米:1 英寸= 25.4 毫米 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 13...

  • Page 14: Large Servomotor / 大型伺服电机

    Metal 110V 50/60Hz 2x PG11 Glands MM10004/A 金属 2x PG11 接头 Metal 50/60Hz 1x PG11 - 1/2" NPSM & 1xBlanking Plug MM10004/D 金属 1x PG11 - ½英寸 NPSM & 1x 堵头 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 14...

  • Page 15: Specifications / 规格

    2 x M5x25 不锈钢 6 角头 1.2 – 2.6Nm Body mounting torque 主体安装扭力 Shipped Weight (Polycarbonate) 1.75 kgs. (3.85 lbs) 运输重量 （聚碳酸酯） Shipped Weight (Metal version) 1.85 kgs. (4.1 lbs) 运输重量 （金属版） Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 15...
  • Page 16 Large Servomotors / 大型伺服电机 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 16...

  • Page 17: External View - Metal Housing / 外部视图 - 金属外壳

    Large Servomotors / 大型伺服电机 3.2. External View – Metal Housing / 外部视图 – 金属外壳 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 17...

  • Page 18: Dimensions - Metal Housing / 尺寸 - 金属外壳

    Large Servomotors / 大型伺服电机 3.3. Dimensions – Metal Housing / 尺寸 – 金属外壳 All dimension in millimetres: 1 inch = 25.4 mm 所有尺寸单位为毫米:1 英寸= 25.4 毫米 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 18...

  • Page 19: External View - Polycarbonate Housing / 外部视图 - 聚碳酸酯外壳

    Large Servomotors / 大型伺服电机 3.4. External View – Polycarbonate Housing / 外部视图 - 聚碳酸酯外壳 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 19...

  • Page 20: Dimensions - Polycarbonate Housing / 尺寸 - 聚碳酸酯外壳

    Large Servomotors / 大型伺服电机 3.5. Dimensions – Polycarbonate Housing / 尺寸 – 聚碳酸酯外壳 All dimension in millimetres: 1 inch = 25.4 mm 所有尺寸单位为毫米:1 英寸= 25.4 毫米 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 20...

  • Page 21: Industrial Unic Servomotors / 工业 Unic 伺服电机

    Available in 230V, 110V AC for use with the Mk8 MM and Mini Mk8 MM. 可提供 230V、110V 交流电用于 Mk8 控制模块和 Mk8 微型控制模块。 • 24V DC version available for use with Autoflame Bottom Blowdown modules. 24V 直流电版本可与 Autoflame 底部排污模块一起使用。 • ATEX approved version is available for hazardous environments.
  • Page 22 MM10072/120 UNIC20 MM10074/B UNIC20 MM10074/B/110 UNIC40 MM10078 UNIC40 MM10078/110 24V DC version is available for use with Autoflame Bottom Blowdown Modules: 24V 直流电版本可与 Autoflame 底部排污模块一起使用: UNIC Voltage V DC Torque Nm Torque ft lb Part # 直流电源 扭力 牛米 扭力 ft Ib 产品号...

  • Page 23: Specifications / 规格

    Dimension (LxWxH) See relevant drawing 尺寸（长*宽*高） 见相关图纸 2x ½” BSPP (male) to Die cast aluminium ADC – 12 ½” NPSM Wiring connection 接线连接 (female) 2 个半英寸 BSPP(公)至模压铝 ADC - 12 ½” NPSM(母) Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 23...
  • Page 24 0.25/0.30A 0.30/0.35A 0.50/0.55A 0.7/0.9A (230V version) 额定电流（230 伏 版） Rated current 0.6/0.7A 0.60/0.65A 1.0/1.1A 1.6/1.8A (120V version) 额定电流（120 伏 版） Rated current 0.7/0.9A 0.65/0.70A 1.1/1.2A 1.8/2.0A (110V version) 额定电流（110 伏 版） Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 24...

  • Page 25: External Drawings / 外部图纸

    Industrial UNIC Servomotors / 工业 UNIC 伺服电机 4.2. External Drawings / 外部图纸 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 25...

  • Page 26: Unic05

    Industrial UNIC Servomotors / 工业 UNIC 伺服电机 4.3. UNIC05 All dimension in millimetres: 1 inch = 25.4 mm 所有尺寸单位为毫米:1 英寸= 25.4 毫米 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 26...

  • Page 27: Unic10

    Industrial UNIC Servomotors / 工业 UNIC 伺服电机 4.4. UNIC10 All dimension in millimetres: 1 inch = 25.4 mm 所有尺寸单位为毫米:1 英寸= 25.4 毫米 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 27...

  • Page 28: Unic20 & Unic40

    Industrial UNIC Servomotors / 工业 UNIC 伺服电机 4.5. UNIC20 & UNIC40 All dimension in millimetres: 1 inch = 25.4 mm 所有尺寸单位为毫米:1 英寸= 25.4 毫米 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 28...

  • Page 29: Manual Operation / 手动操作

    Industrial UNIC Servomotors / 工业 UNIC 伺服电机 4.6. Manual Operation / 手动操作 Autoflame UNIC servomotors can be turned manually. Before starting manual operation, the power to the servomotor must be isolated/ switched off, failing to do so can cause serious injury and will permanently damage the servomotor.
  • Page 30 This will damage the servomotor and may cause physical injury. 如果手动驱动时电源未断开，则在手动操作时伺服电机会尝试自动驱动到原始位置。这将损坏伺服电 机，并可能造成物理伤害。 • UNIC 10, 20 & 40 servomotors rotation is limited to 90°, overdriving the servomotors can cause permanent damage. UNIC 10、20 和 40 伺服电机的旋转被限制在 90 度，过度驱动伺服电机会造成永久性损坏。 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 30...

  • Page 31: Industrial Servomotors 4-20Ma / 工业伺服电机 4-20 毫安

    Voltage V AC Torque Nm Torque ft lb Part # 尺寸 交流电压 扭力 牛米 扭力 ft Ib 产品号 UNIC10 MM10073 UNIC10 MM10073/110 UNIC20 MM10079 UNIC20 MM10079/110 UNIC40 MM10080 UNIC40 MM10080/110 UNIC40 MM10080/120 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 31...

  • Page 32: Atex Approved Servomotors / Atex 认证伺服电机

    ATEX Approved Servomotors / ATEX 认证伺服电机 ATEX APPROVED SERVOMOTORS / ATEX 认证伺服电机 Special versions of Autoflame servomotors are available with ATEX approval for use in hazardous environments where Explosion Proof equipment is required. 在需要防爆设备的危险环境中，Autoflame 伺服电机的特殊版本可获得 ATEX 认证。 5.1. ATEX Certification / ATEX 认证...
  • Page 33 导体截面面积最小为 0.25 毫米² ，最大为 1.5 毫米² • Conductor cross section AWG min. 26 and max. 14 导体截面 AWG 最小为 26，最大为 14 • Tightening torque, min 0.5 Nm and max 0.6 Nm Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 33...
  • Page 34 Insulated ferule type connectors or equivalent connectors shall be used for external connections. 外部连接用绝缘 ferule 型连接器或等效连接器应使用。 • The potentiometer connections (+V, 0V and W) shall only be terminated to an Autoflame MM Controller. 电位器连接(+V, 0V 和 W)只能连接到一个 Autoflame 控制模块控制器上。 Autoflame Servomotors Guide / Autoflame 伺服电机指南...

  • Page 35: Atex Approved Small Servomotors / Atex 认证小型伺服电机

    MM10005/C/EXP 60Hz MM10005/D/EXP ATEX approved small servomotor 认证的小型伺服电机 ATEX Note: ATEX certified glands must be used for the ATEX approval to apply to the servomotor. 注： 必须使用 ATEX 认证的格兰头才能获得 ATEX 认证才能应用到伺服电机上。 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 35...
  • Page 36 ATEX Approved Servomotors / ATEX 认证伺服电机 All dimension in millimetres: 1 inch = 25.4 mm 所有尺寸单位为毫米:1 英寸= 25.4 毫米 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 36...

  • Page 37: Atex Approved Large Servomotors / Atex 认证大型伺服电机

    MM10004/A/EXP 50/60Hz MM10004/D/EXP ATEX approved large servomotor 认证的大型伺服电机 ATEX Note: ATEX certified glands must be used for the ATEX approval to apply to the servomotor. 注： 必须使用 ATEX 认证的格兰头才能获得 ATEX 认证才能应用到伺服电机上。 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 37...
  • Page 38 ATEX Approved Servomotors / ATEX 认证伺服电机 All dimension in millimetres: 1 inch = 25.4 mm 所有尺寸单位为毫米:1 英寸= 25.4 毫米 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 38...

  • Page 39: Atex Approved Industrial Servomotors / Atex 认证工业伺服电机

    可提供 ATEX 认可的工业 UNIC10 伺服电机。 Voltage AC Frequency Torque Supplied Wiring Glands Part # 交流电压 频率 扭力 提供接线格兰头 产品号 230V 50/60Hz MM10072/EXP 120V 50/60Hz MM10072/110/EXP UNIC10 Servomotor – ATEX 伺服电机 UNIC10 - ATEX Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 39...
  • Page 40 ATEX Approved Servomotors / ATEX 认证伺服电机 All dimension in millimetres: 1 inch = 25.4 mm 所有尺寸单位为毫米:1 英寸= 25.4 毫米 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 40...

  • Page 41: Servomotors Mounting Brackets / 伺服电机安装支架

    Servomotors Mounting Brackets / 伺服电机安装支架 SERVOMOTORS MOUNTING BRACKETS / 伺服电机安装支架 Servomotors mounting brackets and couplings are used to mount the Autoflame servomotor to third party valves or dampers. 伺服电机安装支架和联轴器用于将 Autoflame 伺服电机安装到第三方阀门或风门上。 The servomotor can be mounted directly and the supplied screws are used to fix the servomotor to the bracket.
  • Page 42 Servomotors Mounting Brackets / 伺服电机安装支架 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 42...

  • Page 43: Small Servomotor Mounting Bracket And Coupling / 小型伺服电机安装支架和联轴器

    Servomotors Mounting Brackets / 伺服电机安装支架 6.1. Small Servomotor Mounting Bracket and Coupling / 小型伺服电机安装支 架和联轴器 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 43...
  • Page 44 Servomotors Mounting Brackets / 伺服电机安装支架 小型伺服电机联轴器 产品号 : SP10015/C (仅联轴器) Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 44...

  • Page 45: Large Servomotor Mounting Bracket And Coupling / 大型伺服电机安装支架和联轴器

    Servomotors Mounting Brackets / 伺服电机安装支架 6.2. Large Servomotor Mounting Bracket and Coupling / 大型伺服电机安装支 架和联轴器 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 45...
  • Page 46 Servomotors Mounting Brackets / 伺服电机安装支架 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 46...

  • Page 47: Unic05 Mounting Bracket And Coupling / Unic05 安装支架和联轴器

    Servomotors Mounting Brackets / 伺服电机安装支架 6.3. UNIC05 Mounting Bracket and Coupling / UNIC05 安装支架和联轴器 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 47...

  • Page 48: Unic10 Mounting Bracket And Coupling / Unic10 安装支架和联轴器

    Servomotors Mounting Brackets / 伺服电机安装支架 6.4. UNIC10 Mounting Bracket and Coupling / UNIC10 安装支架和联轴器 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 48...

  • Page 49: Unic20 / Unic40 Mounting Bracket And Coupling / Unic20/Unic40 安装支架和联轴器

    Servomotors Mounting Brackets / 伺服电机安装支架 6.5. UNIC20 / UNIC40 Mounting Bracket and Coupling / UNIC20/UNIC40 安 装支架和联轴器 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 49...

  • Page 50: Installation / 安装

    INSTALLATION / 安装 7.1. Overview / 概况 Autoflame servomotors are supplied set at 0.0° position as standard. It is crucial to remember that this position may not necessarily position the damper at 0.0° or a closed position automatically. This must be physically checked.

  • Page 51: Wiring / 接线

    The servomotors can be configured to rotate in clockwise or counter- clockwise direction, please refer to the wiring diagram below as an example for wiring a small servomotor to Channel 1 on a Mk8 MM. 伺服电机可设定为顺时针或逆时针旋转，请参阅以下接线图，作为在 Mk8 控制模块上连接小型伺服电机至通道 1 的例子。 Clockwise Rotation 顺时针转动 Counter-Clockwise Rotation 逆时针转动 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 51...

  • Page 52: Adjusting The Servomotor's Position / 调节伺服电机的位置

    Remove the servomotor’s terminal cover by loosening the 4 screws holding the cover. 通过松开固定伺服电机上盖的 4 个螺丝，拆卸伺服电机上盖。 On Autoflame gas, oil and gas/oil piggy-back valves it is necessary to remove the servomotor. Manually position the oil/gas valve slot to its closed position. Observe the position of the drive pin on the servomotor.
  • Page 53 Installation /安装 防篡改螺丝 定位电位器 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 53...

  • Page 54: Servomotor Feedback Voltage / 伺服电机反馈电压

    DC when the reading on the display is 0°. The same can be done for when the servomotor is at 96.0° where the voltage will be 3.6V. 在应用中，在伺服电机不是靠近控制器，是可能测量伺服电机上的反馈电压，以确保 0.0°的显示。通过测试 伺服电机低压端子上的蓝线和绿线(W 线和 0 伏线) 之间的直流电压，当屏幕上的读数为 0 度时，将测量到 0.21 伏直流电。 当伺服电机处于 96.0℃时，电压为 3.6 伏。 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 54...

  • Page 55: Servomotors With Autoflame Gas Valves / 带有 Autoflame 气阀的伺服电机

    Installation /安装 7.5. Servomotors with Autoflame Gas Valves / 带有 Autoflame 气阀的伺服电 机 On threaded valves, the pin on the top of the valve is 90° opposite from the position of the butterfly valve. 在螺纹阀门上，阀门顶部的销轴与蝶阀的位置相差为 90 度。 On flanged valves, the pin on the top of the valve is in line with the position of the butterfly valve.
  • Page 56 1x servo enclosure mounted connector for position signal 1x 安装在伺服外壳的连接器用于定位信号 • 1x servo enclosure mounted connector for power and drive 1x 安装在伺服外壳的连接器用于电源和驱动 Kit for use with Part # 工具用于 产品号 Small servomotor SP8305 小型伺服电机 Large servomotor SP8304 大型伺服电机 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 56...
  • Page 57 Installation /安装 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 57...
  • Page 58 Maintenance and Troubleshooting / 维护和故障排除 MAINTENANCE AND TROUBLESHOOTING / 维护和故障排除 It is good practice to check the Autoflame equipment periodically for the integrity of the installation. An important aspect of the system installation is the mechanical assemblies associated with the servomotors, i.e.
  • Page 59 Remove power to the servomotor and check manual operation as described in this manual. 周期性测试:如果电机很少旋转或长时间休息后，建议对伺服电机进行周期性测试。按本手册所述拆去 伺服马达的电源并检查手动操作。 Warranty 保修 All servomotors are covered under 2 years limited warranty. 所有伺服电机都有 2 年的有限保修。 Autoflame Servomotors Guide / Autoflame 伺服电机指南 Page | 59...
  • Page 60 AUTOFLAME SERVOMOTORS GUIDE 伺服电机指南 18.03.2022 Autoflame Engineering Ltd. Unit 1-2 Concorde Business Centre Airport Industrial Estate, Wireless Road Biggin Hill, Kent TN16 3YN United Kingdom Tel: +44 (0)1959 578 820 Email: technicalsupport@autoflame.com Website: www.autoflame.com www.autoflamechina.com...

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