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Troubleshooting
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Summary of Contents for Blue Wave NE9882
- Page 1 SKU# NE9881, NE9882 FLOWXTREME™ PRO VS II VARIABLE SPEED POOL PUMPS FOR ABOVE/IN-GROUND POOLS Questions, problems, missing parts? Before returning to your retailer, call our Consumer Hotline at 1-800-759-0977, Monday – Friday. 8am – 5pm (CST) V1: 1021...
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Page 2: Table Of Contents
TABLE OF CONTENTS THANK YOU! ............................3 SAFETY INFORMATION ........................... 3 SAFETY INSTRUCTIONS & WARNING ....................3 GENERAL INSTALLATION INSTRUCTIONS .................... 7 ELECTRICAL & WIRING INSTRUCTIONS ....................9 START-UP & OPERATIONS ........................11 PROGRAMMING VARIABLE TIME & SPEED OPERATIONS ..............13 MAINTENANCE, STORAGE &... -
Page 3: Thank You
Thank you for purchasing this product. You have purchased a high quality replacement pump from Blue Wave. All pumps covered in this manual have full-rated motors and have been manufactured and tested to offer many years of trouble-free service. We work around the clock and around the globe to ensure that our products maintain the highest possible quality. - Page 4 1. SAFETY INSTRUCTIONS (CONTINUED) Some pump components have a finite life. All components should be inspected WARNING frequently and replaced if found to be worn, damaged, broken, cracked, or missing. Risk of Electric Shock. WARNING Hazardous voltage. Can shock, burn, or cause death. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply.
- Page 5 1. SAFETY INSTRUCTIONS (CONTINUED) Suction Entrapment Hazard. Entrapment in suction outlets and/or suction WARNING outlet covers, which are damaged, broken, cracked, missing, or unsecured can cause severe injury and/or death due to the following entrapment hazards: Hair Entrapment- Hair can become entangled in suction outlet cover. Limb Entrapment- A limb inserted into an opening of a suction outlet sump or suction outlet cover that is damaged, broken, cracked, missing, or not securely attached can result in a limb becoming entrapped.
- Page 6 1. SAFETY INSTRUCTIONS (CONTINUED) Hazardous Pressure. WARNING Pool water circulation systems operate under hazardous pressure during start-up, normal operation, and after pump shut-off. Stand clear of circulation system equipment during pump start-up. Failure to follow safety and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system, which could cause property damage, severe personal injury, or death.
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Page 7: General Installation Instructions
• Installation of union fittings in front of the pump intake and between the pump outlet and tank is highly recommended for use with in-ground pools. PIPE SIZING CHART Maximum Recommended System Flow Rate by Maximum Recommended System Flow Rate by Pipe Size for NE9881 Pipe Size for NE9882 Pipe Size Flow Rate Pipe Size Flow Rate [mm]... - Page 8 2. GENERAL INSTALLATION INSTRUCTIONS Hazardous Pressure. WARNING Pumps, filters, and other equipment/components of a swimming pool filtration system operate under pressure. Incorrectly installed and/or improperly tested filtration equipment and/or components may fail resulting in injury and/or property damage. PLUMBING Use “Teflon” tape, available at any plumbing or hardware store, to seal threaded connections on molded plastic components.
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Page 9: Electrical & Wiring Instructions
3. ELECTRICAL & WIRING Ground and bond the motor before connecting to an electrical power supply. WARNING Failure to ground and bond pump motor can cause a serious or fatal electrical shock. See section below for Grounding and Bonding instructions. WARNING Do NOT ground to a gas supply line. - Page 10 Never use an extension cord to connect a pump with a pre-wired cord to the circuit. You must bring a permanent outlet with GFCI protection to the location of the pump. WIRING DIAGRAMS FOR NE9882, 230V PUMP NOTICE Never disconnect or change locations of any factory installed wires. This will result in...
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Page 11: Start-Up & Operations
3. ELECTRICAL & WIRING 4. START-UP & OPERATIONS PRIOR TO START-UP NOTICE If it is necessary to perform a pressure test, prior to initial use to ensure pump is functioning properly, then the following criteria should be maintained for this test: 1. - Page 12 4. START-UP & OPERATIONS NEVER run the pump dry. Running it dry may damage seals, cause leakage or CAUTION flooding, and it voids the warranty. Fill the strainer housing with water before starting the motor. Do NOT add chemicals to pool system through the skimmer (if pool is so ATTENTION equipped) or directly in front of pump suction.
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Page 13: Programming Variable Time & Speed Operations
5. PROGRAMMING VARIABLE TIME & SPEED OPERATIONS ollow the programming steps in this section carefully. Take your time so you complete the programming successfully the first time. It is helpful to have a second person to read the programming steps from the manual as you enter the values with the operation buttons. A. - Page 14 5. PROGRAMMING VARIABLE TIME & SPEED OPERATIONS 2.1) PROGRAM CURRENT TIME: • To set Current Time press the “RUN/STOP” and “SET” button at the same time, hold for 3 seconds. The hour setting will flash. Use the “UP” or “DOWN” buttons to adjust to current hour. When you have the hour correct press the “SET”...
- Page 15 5. PROGRAMMING VARIABLE TIME & SPEED OPERATIONS • If during the process of programming a “T” segment you fail to press a button and more than 8 seconds elapses, the programming for that “T” segment will automatically save and exit. You can cycle back to that segment by pressing the “DOWN”...
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Page 16: Maintenance/Storage & Winterization
5. PROGRAMMING VARIABLE TIME & SPEED OPERATIONS 3.4) “DOWN” BUTTON: • In Manual Mode, it can be used to decrease the pump speed. • When used during Current Time programming, users can cycle down to the previous interface to view the timing item page. •... -
Page 17: Technical Data For Fx Pro Vs Ii Above-Ground & In-Ground Pumps
• Once the pump is empty of water, re-install the strainer cover and drain plugs. Store pump in a dry area. 7. TECHNICAL DATA FOR FX PRO VS II FOR ABOVE-GROUND & IN-GROUND POOL PUMPS DATA FOR MODEL #’s NE9881 & NE9882: Input Max Flow BW No. - Page 18 PARTS LIST - FX PRO VS 115V Part Description QTY. MFG No. BW No. For Model # Plastic Nut PM2101 NEP20232 NE9881 & NE9882 Hose Coupling 1-1/2” PM21021 NEP20242 NE9881 Hose Coupling 2” PM21022 NEP20233 NE9881 & NE9882 Intake and Discharge O-Ring...
- Page 19 7. TECHNICAL DATA FOR FX PRO VS II PUMP PARTS DIAGRAM 2. Pumps Parts Breakdown & Diagram MODEL #: NE9882 PARTS LIST - FX PRO VS 230V Part Description QTY. MFG No. BW No. For Model # Plastic Nut PM2101 NEP20232 NE9881 &...
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Page 20: Troubleshooting For Fx Pro Vs Ii Pumps
8. TROUBLESHOOTING FOR FX PRO VS II PUMPS COMPUTER CONTROLLED TROUBLE SHOOTING FEATURES for FX PRO VS II PUMPS: 1. High or Low Temperature Protection When the motor temperature is higher than 194°F or is lower than 23°F, the pump will stop and the error code TP is displayed. -
Page 21: Pool Pump Troubleshooting Guidelines
9. POOL PUMP TROUBLESHOOTING GUIDELINES Motor Will NOT Start – Check For: Make sure the terminal board connections agree with the wiring diagram on motor data plate label. Be sure motor is wired for available field supply voltage (see pump operating label). 1. - Page 22 9. POOL PUMP TROUBLESHOOTING GUIDELINES Pump Won’t Prime – Check For: 1. Empty pump/strainer housing Solution: Make sure pump/strainer housing is filled with water and cover o-ring is clean. Ensure o-ring is properly seated in the cover o-ring groove. Ensure o-ring is lubricated and that strainer cover is locked firmly in position.
- Page 23 If the motor shaft is damaged replace the motor. ATTENTION DO NOT RETURN THIS PRODUCT TO YOUR RETAILER IF YOU ENCOUNTER ANY DIFFICULTIES WITH YOUR NEW SWIMMING POOL PUMP CONTACT BLUE WAVE CUSTOMER SERVICE FOR ASSISTANCE. 1-800-759-0977...
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Page 24: Warranty Information
The model number and part numbers found within the assembly instructions will be required when submitting any parts requests or warranty claims. For further warranty information or inquiries, please call 1 (800) 759-0977 Blue Wave Products, Inc. 101 N Raddant Drive Batavia, IL 60510...
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