Facilities Resource Group TTS-TWST2 Installation Manual

Facilities Resource Group TTS-TWST2 Installation Manual

6 water heater system

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TTS (Total Tankless Solution) Commercial Water Heating System
(Tankless with Storage Tank Series) Installation Manual
TTS-TWST6
6 Water Heater System
1
TTS-TWST-IM V1 06.22

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Summary of Contents for Facilities Resource Group TTS-TWST2

  • Page 1 TTS (Total Tankless Solution) Commercial Water Heating System (Tankless with Storage Tank Series) Installation Manual TTS-TWST6 6 Water Heater System TTS-TWST-IM V1 06.22...
  • Page 2: Table Of Contents

    Table of Contents Description....................................3 Before Installation .................................. 3 Venting the TTS Rack System ..............................9 Clearances ..................................... 19 TTS-TWST Commercial Water Heating System Parts Number & Main Components ............23 TTS-TWST Specifications (System Dimensions) ........................24 TTS-TWST Specifications (Parameters) ..........................25 Securing Floor Standing TTS-TWST Models .........................
  • Page 3: Description

    Integrated Check Valves Additional accessories (included): Condensate Neutralizer (2x for TTS-TWST5/6 Models) Expansion Tank (Non-ASME) o 2.1 Gallon (TTS-TWST2/3/4 Models) o 4.5 Gallon (TTS-TWST5/6 Models) Before Installation • A licensed professional must install the TTS • Installer should have skills such as connecting gas line, water line, electricity, and knowledge of applicable national state and local codes.
  • Page 4 TTS-TWST-IM V1 06.22...
  • Page 5 Orientation Pallet Jack Forklift Front/Back Accessible Accessible Sides Not Accessible Accessible Note Before unpacking the rack, verify that the product is physically free of damage [TTS Crate Dimensions] TTS-TWST2, 3, 4, 5, 6 Front View TTS-TWST-IM V1 06.22...
  • Page 6 TTS-TWST2 Side View TTS-TWST3, 4 Side View TTS-TWST5, 6 Side View TTS-TWST-IM V1 06.22...
  • Page 7 [Unpacking the TTS Rack] 1. Remove six (6) screws to remove the top panel of the TTS rack 2. Remove six (6) screws to remove the front panel 3. Remove four (4) screws to remove the left top retaining blocks 4.
  • Page 8 (View from Top) 11. Slide the TTS rack forward to remove from crate TTS-TWST-IM V1 06.22...
  • Page 9 NORITZ America Corporation Technical Bulletin TB081122 – Additional Polypropylene Venting Options This technical bulletin is to inform Noritz customers about changes to our venting options and allowances for the following tankless water heater products: EZ98DV (GQ-C2860WX-FF US) EZ111DV (GQ-C3260WX-FF US) NRCR92DV (GQ-C2660WXQ-FF US) NRCR111DV (GQ-C3260WXQ-FF US) NCC199CDV (GQ-C3260WZ-FF US)
  • Page 10: Venting The Tts Rack System

    Venting the TTS Rack System • Only vent materials approved for use with Category IV appliances shall be used. • Under normal conditions, this water heating system will not produce exhaust flue temperatures in excess of 149 °F (65 °C) and schedule 40 PVC pipe may be used as the vent material. If the system set temperature is 160 °F (70 °C) or higher and there is a return line to the system from either a recirculation pump or a storage tank, schedule 40/80 CPVC or PP must be used.
  • Page 11 • Under normal conditions, this appliance will not produce an exhaust flue temperature in excess of 149°F (65°C) and schedule 40 PVC pipe may be used as the vent material. If the water heater set temperature is 160°F (70°C) or higher and there is a return line to the water heater from either a recirculation pump or a combination space heating system, use schedule 40/80 CPVC or PP •...
  • Page 12 • The maximum vent length when using 3 in. (75mm) pipe is 150 ft. • The maximum lengths are reduced by the number elbows used, as shown in the following table: Acceptable Termination Types The vent for each water heater may be terminated with any of the specialty terminations listed in the table below.
  • Page 13 Exhaust Exhaust Exhaust Intake Intake Intake Interior View Side View ≥ 3 in MIN For both Exhaust & Intake When using Concentric Terminations Using the PVC-2CT or PVC-3CT • Multiple concentric terminations clearances should be grouped in pairs. One set shall be terminated a maximum 4 in (100 mm) apart, with the next pair maintaining a minimum of 24 in (0.6 m) spacing from the next pair.
  • Page 14 When using Concentric Terminations Using the PVC-2LPT, PVC-3LPT, or PVC-UCVK • Multiple concentric terminations must be a minimum of 12” (0.3m) between terminations • Do not vertically align multiple terminations. TTS-TWST-IM V1 06.22...
  • Page 15 Clearance Requirements Between Multiple Terminations (Vertical) When Using 90 Elbows or Tee Fittings • Maintain at least 3 ft (0.9m) distance between the intake and exhaust of the appliance • Maintain at least 1 ft (0.3m) distance between the exhausts of multiple units. TTS-TWST-IM V1 06.22...
  • Page 16 When Using Concentric Terminations • For terminations at un-equal heights, maintain 24” (600 mm) minimum clearance. • For terminations at equal heights, maintain a 24” (600 mm) minimum clearance. Note: Drawings shown with optional PRC-1 accessory TTS-TWST-IM V1 06.22...
  • Page 17 Common Venting the NCC199CDV The NCC199CDV is tested and approved to be common vented up to a maximum of 6 units on a single exhaust system. For full installation instruction on common venting the TTS-TWST, refer to the Common Vent Installation Manual.
  • Page 18 Determining the Size of the Common Vent • The minimum equivalent vent length is 3 ft. • Follow the table below for determining the maximum vent length and diameter of the common vent installation. • For complete instructions on determining the appropriate sizing of the common vent installation, refer to the Common Vent Installation Manual or contact Noritz technical support at (866) 766-7489.
  • Page 19 Table 2: Equivalent Length of each Elbow (ft) Diameter of Elbow 3” 4” 6” 8” Length Total Equivalent Vent Length (TL) = Straight Vent Length (L) + Equivalent Length of Elbows • TL shall be less than the values listed in the Table 1 above. •...
  • Page 20: Clearances

    Clearances Install the rack system so that the clearances shown below are followed. Clearance Requirements for Both Combustibles and Non-Combustibles Indoor Outdoor (with vent cap) Top of Heater 12" (300mm) 36" (900mm) Left Side of Rack 3" (75mm) 3" (75mm) Right Side of Rack 3"...
  • Page 21 Recommended Clearance for Service and Maintenance when Common Venting When common venting the TTS system, the following clearances are recommended in order to facilitate service and repair of the TTS system. [Inline Configurations – PVC or CPVC] [Inline Configurations – using PP TTS-TWST-IM V1 06.22...
  • Page 22 TTS-TWST-IM V1 06.22...
  • Page 23 * The clearance requirements from vent terminations to building openings chart above apply to SV converted units. TTS-TWST-IM V1 06.22...
  • Page 24: Tts-Twst Commercial Water Heating System Parts Number & Main Components

    TTS (Tankless w/ Storage Tank Series) Commercial Water Heating System Model Number Rack Type Configuration 2 Unit, Total Tankless Solution TTS-TWST2-LP Tankless w/ Storage Tank Series, LP (399,800 BTU/hr) 2 Unit, Total Tankless Solution TTS-TWST2-NG Tankless w/ Storage Tank Series, NG...
  • Page 25: Tts-Twst Specifications (System Dimensions)

    Length Depth Height Height 87.25” 31.5” 104” 80” TTS-TWST2: Total Tankless Solution – Tankless w/ Storage Tank Series (399,800 BTU/hr) 87.25” 31.5” 104” 80” TTS- TWST3: Total Tankless Solution – Tankless w/ Storage Tank Series (599,700 BTU/hr) 109” 31.5” 104”...
  • Page 26: Tts-Twst Specifications (Parameters)

    TTS-TWST Specifications (Parameters) TTS-TWST-IM V1 06.22...
  • Page 27: Securing Floor Standing Tts-Twst Models

    Securing Floor Standing TTS-TWST Models • All mechanical components shall be anchored and installed in accordance with national and local codes including anchorage to building structures. • For minimum concrete thickness, refer to local codes or consult with a licensed structural engineer regarding the use of appropriate expansion anchors capable of supporting the TTS weight.
  • Page 28: Freeze Prevention / Insulation

    Freeze Prevention / Insulation • In normal operation, freezing is prevented within the device automatically unless the outside temperature without wind is below -30°F (-35°C) for indoor installation or -4°F (-20°C) for outdoor installations. • For models installed in an area where the outside temperature can approach freezing conditions of 30°F (-35°C) or outdoor -4°F (-20°C) or below, then additional protection measures must be used.
  • Page 29: Condensate Drain To Floor Or With Pump

    Condensate Drain to Floor or with Pump • Each TTS unit comes with a condensate drain pre-piped which must be properly drained to ensure proper operation of this appliance. • The pH level of the condensate is approximately 2-3. An external neutralizer must be installed on the drain piping prior to disposal when required by local code or when the condensate could cause damage.
  • Page 30 • If the water heater has been out of use for a long period of time, make sure that you fill the condensate trap with water. This is to prevent dangerous exhaust gases from entering the building. Failure to fill the condensate trap could result in severe personal injury or death. * Do not use the condensate water, discharged from the drain pipe, for drinking purposes.
  • Page 31: Water Treatment

    Water Treatment If the TTS-TWST will be installed in an application where the supply water is hard, the water must be treated with a water softener. Refer to the below tables for suggested treatment and maintenance measures to be taken based on the water hardness level. Damage to the water heater as a result of water in excess of 12 gpg (200 mg/L) of hardness is not covered by the Noritz America Limited Warranty.
  • Page 32: Electrical Wiring

    Electrical wiring The power connection of each unit on the TTS has been completed at factory. These units are powered from the break panel located on the TTS Rack. The Electrical Contractor will need to do the following: • Install one circuit - 30A, 208/240V-1Ph-3Wire w/Ground to the panel on the TTS Rack in accordance with all National, State and Local Codes Power Connection inside Break Panel: TTS-TWST-IM V1 06.22...
  • Page 33: Remote Controller

    Remote Controller • The TTS-TWST comes with a remote controller (RC-9018M) that must be installed into unit #1. Refer to the schematic on pg. 58 of this manual for instructions on locating unit #1. • Refer to directions below or pg. 45 of the Water Heater Installation Manual for description on installing the remote controller •...
  • Page 34: Multi System Controller

    • For additional information, refer to (SC-401-6M) Installation Manual for information such as remote initial setup (pg. 9), recirculation pump timer setup (pg. 13), system check button (pg. 15), maintenace monitors and additional settings (pg. 16). *The remote controller is not resistant to water, steam, chemcials, or UV rays. Store the remote in a location where it will not be exposed to these conditions.
  • Page 35 TTS-TWST-IM V1 06.22...
  • Page 36 The System Type (Tank recirc) in System Controller MUST be configured in order to operate optimally with the Storage Tank under the following steps: TTS-TWST-IM V1 06.22...
  • Page 37 • The system controller is installed inside the rightmost unit denoted by a #1 sticker located on the front cover of the unit. • Each unit will have a numbered sticker on the front cover, ordered in a clockwise direction (Refer to diagram below).
  • Page 38: Building Recirculation Pump Functions Overview

    Building Recirculation Pump Functions Overview TTS-TWST-IM V1 06.22...
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  • Page 45: Digital Controller Functions Overview

    Digital Controller Functions Overview TTS-TWST-IM V1 06.22...
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  • Page 56 Timer Switch Operation TTS-TWST-IM V1 06.22...
  • Page 57: System Recirculation

    System Recirculation Water heating system will need to be set up with the Tankless Maintenance Monitor, System Pump and Digital Controller: Settings: o Differential between Digital Controller Setpoint and Tankless Control Pad Setpoint: 15 °F o Differential between Tankless Control Pad Setpoint and System Pump Setpoint: 5 °F Example Below: ▪...
  • Page 58: System Pump

    System Pump TTS-TWST-IM V1 06.22...
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  • Page 75: Final Checklist

    (except items with designated conditional answers), installation is not complete. Review the appropriate sections to complete the installation. If you have any questions or need assistance with the installation, contact Facilities Resource Group at 877-554-0004. Before Installation...
  • Page 76 Condensate drain is discharging condensate (This may require operating water heaters for upwards of 15 minutes) Condensate is flowing freely Condensate line is free of leaks Condensate is disposed of in accordance with local building codes Electrical Electricity supplied is single phase, 120VAC, 60 Hz Post Installation Control module (RC-9018M) is mounted in a clean, dry location (RC-9018M is not waterproof or UV rated)
  • Page 77: Trial Operation

    Trial Operation The installer should test operate the unit, followed by explaining to the customer how to use the unit, and give the owner this manual before leaving the installation site. Preparation steps. 1. Confirm the condensate trap is filled with approx. 10 oz. (280 mL) of water inside the exhaust (indoor installations).
  • Page 78 • If the water heater does not operate normally, refer to “Troubleshooting” in the Operation Manual. After the trial operation, clean the filter in the cold water inlet. • Use the remote controller to see the status of how many units are igniting. Shutdown Steps.
  • Page 79: Warranty For Tankless Units & Tts System Components

    Warranty for Tankless Units & TTS System Components Warranty Registration Required * Start Up Sheet Required** Warranty Period Period of Coverage (Date of Installation or 30 Days After Purchase) Labor Parts Heat Exchanger Tankless Water Heater* 1 year 5 years 10 years TTS-TWST Series** 1 year...
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