Tuttnauer TIVA8-L Instructions For Use Manual
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Tuttnauer TIVA8-L Instructions For Use Manual

Glassware washer
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GLASSWARE WASHER
TIVA8 - L
INSTRUCTIONS FOR USE
Before starting to operate with
the glassware washer, read
these instructions for use
Original instructions
Code Man205-0746009EN - Rev. 02
Firmware version: 00B03
Edit. 06-2022
Language: English

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  • Page 1 GLASSWARE WASHER TIVA8 - L INSTRUCTIONS FOR USE Original instructions Code Man205-0746009EN - Rev. 02 Before starting to operate with Edit. 06-2022 the glassware washer, read Language: English these instructions for use Firmware version: 00B03...
  • Page 2 This data must always be quoted when requesting assistance and/or spare parts to the Manufacturer. Manufacturer: Tuttnauer Ltd. Har-Tuv B Industrial Zone P.O Box 170 Beit Shemesh 9910101, Israel Tel. 972 2 9904611 - Fax 972 2 9904700 US Office: Tuttnauer USA Co.Ltd.

  • Page 3: Table Of Contents

    Operative Instructions Index 6.4.1 Before starting the program ... . . 23 6.4.2 Starting the program....24 1 Symbols used in the manual .

  • Page 4: Symbols Used In The Manual

    Operative Instructions 1 Symbols used in the manual WARNING! The manufacturer also declines any and all liability for failure to comply Actions of particular importance or of potential risk and with the safety and prevention regulations danger are highlighted in the manual with a symbol provided by the legislation and the provisions whose meaning is set out below.

  • Page 5: Field Of Application

    Operative Instructions 2.1 Field of application Symbol Description This machine, intended for washing and rinsing Keep dry. glassware and laboratory utensils, is considered a class IIb medical device (as defined in Directive 93/42/EEC Please read this user manual class IIb). With this machine, also called glasswasher, carefully before commissioning the it is possible to treat laboratory utensils, whose device.

  • Page 6: Warranty Exclusions

    Operative Instructions Ö IMPORTANT NOTE! The purchaser will only All disputes arising from or in connection with these be able to enforce its warranty rights if it Terms shall be judged exclusively pursuant to the has complied with any additional conditions Italian laws, without giving effect to its conflicts of concerning the warranty service, also law’s provisions.

  • Page 7: Product Analysis

    Operative Instructions 2.5.1 Inlet water quality Before proceeding with the various operations, the above listed operators, must have carefully read and The quality of the water used in all stages of cleaning is become familiar with this manual. important for good results. The glasswasher packaging, in addition to the machine's The water used in each stage must be compatible with: documentations, contains the two spray arms that will...

  • Page 8: Technical Data

    Operative Instructions Ö 2.6.1 Main components of the machine IMPORTANT NOTE! user’s responsibility to supply the machine with suitable water. 2.6 Technical data Description 23.6" Width 600 mm Depth with 25.6" 650 mm door closed 33.3" Height 845 mm 220 lbs Weight* 100 kg *The weight may vary depending on the configuration.

  • Page 9: Accessories

    Operative Instructions 2.7 Accessories - 3c: Standard nozzle for washing high-capacity flasks and graduated cylinders. The machine leaves the factory with the following - 3d: Nozzle with flexible internal for washing accessories: Erlenmeyer flasks wide neck, wide and narrow neck bottles, weighing bottles, graduated cylinders and Imhoff cones.

  • Page 10: General Warnings

    Operative Instructions 3.1.3 Operator obligations However, the level of accidents caused by careless and awkward use of the machine remains high. Distraction, • Before starting to operate for the first time, become carelessness and too much confidence are often cause familiar with the control devices and their functions.

  • Page 11: Maintenance Service Personnel Obligations

    Operative Instructions • At the end of loading and unloading the glassware • The machine maintenance must only be performed to be used, always close the door in order to avoid with the power supply off, by qualified personnel and possible unpleasant smells coming from the drain.
  • Page 12 Operative Instructions may be damaged or detached. With some metal components there is a danger of injury or cuts. WARNING! Wear cut-resistant protective gloves during manual transport positioning of the machine. Temperature min 5°C - max 50°C Humidity min 10% - max 90% Pressure min 70 kPa - max 106 kPa Fig.

  • Page 13: Storage

    Operative Instructions 4.1 Storage - These components should have all the needed features and should be installed at the locations If the packaged machine is temporarily stored, make shown in the installation scheme. sure that it is not subjected to blows and tampering. However, it must be placed in a closed, dry, dust-free environment and protected from atmospheric agents.

  • Page 14: Electrical Connection

    Operative Instructions 5.2 Electrical connection HAZARD! Only qualified and experienced personnel can connect the machine to the mains supply, in compliance with the current laws and regulations. WARNING! In the single-phase version, the main switch of the power supply line must be a multi-pole circuit breaker, with adequate residual current protection.

  • Page 15: Water Connection

    Operative Instructions - The machine is equipped with a terminal identified by WHO. A high iron content can cause rust on the load the relative symbol for equipotential connections and in the special washing machine. If industrial water between appliances (see rules for electrical plants). contains a higher amount of chlorides than 100 mg/l, the risk of corrosion significantly increases.

  • Page 16: Acquastop System

    Operative Instructions materials cannot be ensured. The connections for The water supply taps must be capable of quickly cold and hot water must not feed any equipment stopping the water line, therefore, they must be other than the glasswasher. During the washing equipped with a ball or a gate valve.

  • Page 17: Regeneration Salt

    Operative Instructions 4) Insert the rack and start a normal washing cycle. 8) Run a «Prewash» program to clean the salt residues The machine regenerates automatically. inside the wash chamber. - It is absolutely necessary to remove any salt residues that may have settled in the chamber after refill and WARNING! The washing cycle performed before rinsing.

  • Page 18: Drain Connection

    Operative Instructions Fig. 10 5.4.3 Connection point for waste Water and drain system (Fig. 10): - The connection point must have a capacity of A) Floor drain connection. 9.3 GPM (35 l/min) and must have a diameter of at B) Wall drain connection. least DN 1.5"...

  • Page 19: Spray Arms

    Operative Instructions Insert the supplied filters in the specific positions. the panels, make sure the liquid tanks are full and the Constantly check the cleanliness of the filters, especially suction nozzles are properly inserted into the right the chamber bottom filter (3 Fig. 11). tanks.

  • Page 20: Using And Storing Chemicals

    Standard pre-installed chemicals: alarm flashes on the display, indicating the need for Manufacturer: Tuttnauer liquid refilling. 6) After running 3-4 washing tests, clean the water Detergent...

  • Page 21: Loading The Chemicals

    Operative Instructions 6.2 Before use 7) Check that the drain trap does not show water leaks and is firmly secured to both the machine and the The glasswasher can be used for cleaning and rinsing drain. glassware and laboratory utensils such as: 8) Check if the pumps correctly suck washing liquids.

  • Page 22: Preparing The Load

    Operative Instructions HAZARD! The amount of residual solvents and acids on items going into the chamber should be minimal. There should be no more than a trace of any solvents with a flash point of below 70°F (21°C). Chloride solutions, in particular hydrochloric acid, are corrosive for iron materials.

  • Page 23: Summary Of The Rack Loading Operations

    Operative Instructions coverage. - Finally, carry out a test. Use the recommended liquids (see chapter "Using and Storing Chemicals"). HAZARD! Be very careful when inserting pointed or sharp glassware. Always insert 6.3 Programs the glassware starting from the bottom, and The machine leaves the factory with presetting washing possibly wearing protective gloves.

  • Page 24: Starting The Program

    Operative Instructions (5 Fig. 15). the selected program, a temperature that remains stable for the holding time. The cleaning liquid is Selecting the program automatically introduced before the start of the To select the programs available, use key P1, P2, P3 holding time.

  • Page 25: Extracting The Load

    Operative Instructions Ö IMPORTANT NOTE! it is the responsibility of Here below the description of the control panel the user to ensure that all instruments are standard (STD) and special (SPC) functions. Later on, dry. If the instruments are still wet: check with the description of how the machine works, we will that the correct washing program has been find these symbols again.

  • Page 26: Colors Of The Keys

    Operative Instructions 8) Reset an alarm that space background turns red and the STD: stop a running program; message shows the number of the alarm and a brief SPC: return to the previous menu item; description; SPC: "A" character for the custom password. 3) Water conductivity value in microsiemens (if conductivity probe function is enabled);...

  • Page 27: Display Screens

    Operative Instructions Fig. 17.2 For more information on bluetooth, see chapter "Bluetooth". 7.2.3 Display screens After starting the machine, following the instructions in chapter "Starting the machine", the display will show the images indicating step-by-step the operations in progress. 1) Once the machine has started, the display shows the screen indicating door open and the invitation to Fig.

  • Page 28: Program 2 Standard

    Operative Instructions 7) Prewash phase begins. Fig. 18.5 Fig. 18.8 7.2.4 Program 2 Standard Phase 3 Phase 1 8) At the end of the prewash phase, the water is 5) The machine starts the automatic work cycle automatically discharged. and discharges any residual water present in the chamber.
  • Page 29 Operative Instructions Phase 6 10) Wash phase begins: the machine will rise the water temperature to the presetted value and will keep it 13) Self-loading of hot water. During the self-loading for the presetted time. phase the chamber will be filled. Fig.
  • Page 30 Operative Instructions Phase 7 16) At the end of the rinse phase, the water is automatically discharged. Fig. 18.19 Phase 9 19) At the end of the rinse phase, the water is Fig. 18.17 automatically discharged. Phase 8 17) Self-loading of deionized water. During the self- loading phase the chamber will be filled.

  • Page 31: Alarm Messages

    Operative Instructions Ö 21) End of the «STANDARD» cycle. Open the door and IMPORTANT NOTE! If the RESET button is remove the rack. pressed during the wash cycle, the program is interrupted and an alarm is displayed with the message «Program interrupted stop - user».

  • Page 32: Settings

    Operative Instructions Fig. 20.2 Fig. 21.1 The menu consists of a screen, the item, when selected, When the USB key is removed from the machine, after lights up: a few seconds the following message appears. Fig. 20.3 Fig. 21.2 Use USB 2.0 only, system does not support USB 3.0. 7.2.7 Settings See Annexes 12.1 and 12.2.

  • Page 33: Expiring Passwords

    Operative Instructions Ö IMPORTANT NOTE! The software comes with a free one week (7 days) trial period, at the end of the trial period you must contact your dealer or distributor to enter the activation code to continue using the software. If you have the software, please refer to the user manual for more information regarding the use.

  • Page 34: Oading The Printer Paper Roll

    Operative Instructions • CHPRS: In the case of a machine equipped with a - Baudrate: 19200. - Data bits: 8. pressure transducer on the chamber pump, this value - Parity: None. is transmitted. • TRPRS: In the case of a machine equipped with a - Stop bits: 1.

  • Page 35: Aintenance

    Operative Instructions 11.1.1 Periodic maintenance request 4) Remove the excess paper. Switch-off and switch-on the machine. The printer is now ready. After a certain time or a certain number of operating hours, the display shows «MAINTENANCE». This signal has no influence on the machine operation, contact the customer service or the dedicated technical assistance for periodic maintenance.

  • Page 36: Routine Maintenance

    Operative Instructions 11.2.2 Cleaning the spray arms WARNING! Do not use steel wool, steel brushes, bleach (bleach cause the oxidation Clean the spray arms as follows: of the stainless steel surface and consequent 1) Open the door and remove the load supports. change of color) or any cleaning agent containing bleach or anything abrasive to HAZARD! Very hot surfaces.

  • Page 37: Replacing The Air Suction Filter

    Operative Instructions 11.5 Equipment disposal WARNING! It is mandatory to record the monthly air suction filter cleaning in the Maintenance Logbook, to ensure continuous optimal operation. 11.2.4 Replacing the air suction filter The glasswasher is standard equipped with a suction filter for drying air.
  • Page 38 Operative Instructions - Description of the part and required quantity. - Shipping method. If this item is not specified, the manufacturer, although dedicating particular care to this service, is not liable for any shipping delays due to force majeure. Shipping costs are always charged to the recipient.

  • Page 39: Nnexes

    Operative Instructions 12 Annexes 12.1 Menu parameter table Factory Parameter Name Description Default GENERAL Turns the buzzer on or off at the end of End cycle buzzer 0=OFF 1=ON a cycle Warning alarm Turns the buzzer on or off when an 0=OFF 1=ON buzzer...
  • Page 40 Operative Instructions Factory Parameter Name Description Default Selects the program to be combined Program button 2 with button 2 Selects the program to be combined Program button 3 with button 3 Selects the desired language for the Printer language ENGLISH printer Enables or disables the drying stage Drying enable...
  • Page 41 Operative Instructions Factory Parameter Name Description Default Hot water filling Sets the timer for the pump in the 1000 time absence of the flowmeter count seconds Deionized water Enables or disables the deionized water 0=OFF 1=ON flowmeter flowmeter Deionized water Sets the timer for the pump in the 1000 filling time...
  • Page 42 Operative Instructions Factory Parameter Name Description Default Number of cycles performed with program... Number of cycles performed with Program cycles 40 program 40 USER PIN To set the user password, press the Pin User 1 RESET key and enter the 6 desired numbers Pin User 2 Pin User 20...

  • Page 43: Menu Structure

    Operative Instructions 12.2 Menu structure S����-�� ���� (����� ��� �� �������) P���� P�� (5 �.) �� ����� �� ��� ���� ���� G������ End cycle buzzer Program bu�on 1 Warning alarm buzzer Program bu�on 2 Bu�ons noise Program bu�on 3 Device 1 Printer language Device 2 Drying enable...

  • Page 44: Procedure For Password Change

    Operative Instructions 12.3 Procedure for password change D��� O��� P���� S���� (3 �.) P���� D��� �� ���� Select User Y�� User Blocked? N� P���� D��� �� ���� Press Start to confirm P���� D��� �� ���� Enter old password P���� D��� ��...

  • Page 45: Procedure For User Password Setup For The Super User

    Operative Instructions 12.4 Procedure for user password setup for the super user S����-�� ���� (����� ��� �� �������) P���� P�� (5 �.) P���� D��� Insert Super User �� ���� password (max 3 a�empts) N� valid? Y�� See password change Y�� is expired or procedure first access?

  • Page 46: Procedure For Super User Password Change

    Operative Instructions 12.5 Procedure for super user password change S����-�� ���� D��� O��� (����� ��� �� �������) P���� P�� (5 �.) P���� D��� Insert Super User �� ���� password (max 3 a�empts) Y�� Password See password change expired? procedure N� P����...

  • Page 47: Alarm Table

    Operative Instructions 12.6 Alarm table ALARM DESCRIPTION ACTION 1- Press RESET EEPROM ALARM Firmware installed successfully. 2- Install new dataset A blackout occurred during cycle BLACKOUT Press RESET execution and the program was stopped. Press RESET The door is open or unlocked. DOOR OPEN If it persists, call the service Close the door.
  • Page 48 Operative Instructions ALARM DESCRIPTION ACTION Press RESET Chemical liquid tank 4 might be empty. FLOWMETER 4 If it persists, call the service Check it. personnel. Press RESET The density of the chemical liquid might PRODUCT TIMEOUT If it persists, call the service be too high.

  • Page 49: Warnings Table

    Operative Instructions ALARM DESCRIPTION ACTION Press RESET PUMP PRESSURE There could be water leaks. If it persists, call the service personnel. Press RESET The HEPA filter might be dirty or clogged. HEPA FILTER If it persists, call the service Check it. personnel.

  • Page 50: Troubleshooting

    Operative Instructions 12.8 Troubleshooting PROBLEM CAUSE SOLUTION The machine does not The fuse / circuit breaker of the Enable the fuse / switch of the electrical start electrical system has tripped. system. The program does not Door not closed correctly. Check door closure.

  • Page 51: Rs232 Lan Connection

    Operative Instructions 12.10 RS232 Lan Connection Example Managed by Byte Type Description Unit the machine Byte Value “@” = Start character Program selected Type phase in execution PT1000-1 temperature TPT1 76 .6 °C (chamber work probe) PT1000-2 temperature TPT2 31 .0 °C (chamber control probe) PT1000-3 temperature...
  • Page 52 Operative Instructions Example Managed by Byte Type Description Unit the machine Byte Value VDP4 Doser quantity 4 VDP5 Doser quantity 5 Cold water quantity liters Hot water quantity liters Deionized water quantity liters CONP Conductivity probe status Value 6180 Spray arm at the bottom of the SPRYR.B chamber rotation monitoring SPRYR.1...
  • Page 53 Operative Instructions Example Managed by Byte Type Description Unit the machine Byte Value Spray arm at the top of the chamber SPRYR.A rotation monitoring CHPRS Chamber pressure 0.50 TRPRS Trolley pressure 1.00 Checksum "0x2A" = "*" = Stop character "0x0D" = "CR" = Carriage return PRG: PROGRAM SELECTED 0000 ………...
  • Page 54 Operative Instructions REMT: PROGRAM REMAINING TIME 0000 ……… 0 minutes until program end …….. minutes until program end 0001 0120 1 minute until program end 120 minutes until program end 0002 2 minutes until program end PRP: WASHING PUMP PRESSURE 0000 0002 Pressure not measured...
  • Page 55 Operative Instructions...
  • Page 56 Tuttnauer USA Co.Ltd. 25 Power Drive Hauppauge, N.Y. 11788, USA Tel. +1 631 737 48 50 / +1 800 624 58 36 Fax +1 631 737 07 20...

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