ELKHART BRASS Scorpion RF 8294-06 Installation, Operating,  & Maintenance Instructions

ELKHART BRASS Scorpion RF 8294-06 Installation, Operating, & Maintenance Instructions

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Installation, Operating, & Maintenance Instructions
Model 8294-06, 8294-06 EXT, and 8394-07
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(574) 293-9914
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98291000 Rev.A

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  • Page 1 • P.O. B 1127 • E IN 46515 • (574) 295-8330 • F 1302 W (574) 293-9914 EARDSLEY VENUE LKHART Installation, Operating, & Maintenance Instructions Model 8294-06, 8294-06 EXT, and 8394-07 Monitors 98291000 Rev.A...
  • Page 2 System Information: Monitor Serial Number: ___________________________________________ Monitor Accessories (nozzle gallonage and type, types of transmitters, Etc.) : _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS PRODUCT SAFETY........................1 II. SYSTEM FEATURES ........................2 III. SYSTEM COMPONENT DESCRIPTIONS ................4 8294-06 8394-07 S RF M ......................4 CORPION ONITORS 8294-06 EXT S RF M ........................4 CORPION ONITOR RF R ..........................5 ECEIVER ONTROL ODULE RF T...
  • Page 5: Product Safety

    RODUCT AFETY Important: Before installing and operating this equipment, read and study this manual thoroughly. Proper installation is essential to safe operation. In addition, the following points should be adhered to in order to ensure the safety of equipment and personnel: 1.
  • Page 6: System Features

    II. S YSTEM EATURES Optional SM-2000E Fog Nozzle 284A Stream Shaper Up to ¼ Mile Range Remotely Programmable Oscillation Function Full Vane Cast Billions of Aluminum or Security Codes Brass Waterway and Frequency Combinations Relay/Receiver Box Is Integral Horizontal and With Monitor.
  • Page 7 Power Indicator Figure 2 81282001 Handheld RF transmitter Features Two-Button Stow Primary Control Function Only Activated Overrides NEMA 4 Sealed Flush Handheld and by Primary Control Secondary Mount PUSH AND HOLD STOW AND FOG TOGETHER TO ACTIVATE Flush Mount NEMA 4 Sealed Hardwired to No Control Vehicle Power...
  • Page 8: System Component Descriptions

    III. S YSTEM OMPONENT ESCRIPTIONS A. 8294-06 and 8394-07 Scorpion RF Monitors (Figure 6) The 8294-06 Scorpion is a cast aluminum monitor with 4" waterway while the 8394-07 is cast brass. The waterway contains a central vane to minimize large-scale turbulence and provide superior fire streams.
  • Page 9: Rf Receiver/Control Module

    Waterway/Monitor Position Up-Down Travel Range Master Stream +80º to -135º Egress 0º to –135º Table 1 The 0º position is when the nozzle is aimed parallel to the ladder. As a further enhancement, the left-right motor direction of rotation automatically reverses when the monitor discharge is in the range of 0º...
  • Page 10: Rf Transmitters

    An encoder, part of the horizontal motor, provides horizontal motion control feedback. The counter in combination with the PIC controller enables the monitor to oscillate between programmable endpoints that are set directly from the remote transmitter. The encoder enables the PIC controller to remember a home or stow position. This stow position can be used as a storage position for the monitor during transport.
  • Page 11: 327011 Primary Panel Mount Rf Transmitter

    81327011 Primary Panel Mount RF Transmitter (Figure 9) The fixed RF transmitter sends signals to the monitor via an encoded radio signal, requiring no wires between the RF transmitter and the monitor. It is powered by the 12V or 24V vehicle electrical system. The faceplate is intended for a flush mount onto the pump or aerial ladder control panel.
  • Page 12: 340001 Secondary Switch Box Control For Aerial Applications

    81340001 Secondary Switch Box Control for Aerial Applications (Figure 12) This component is a surface mount type switch box with controls for operation of the monitor for use with the OEM secondary RF transmitter. Separate sealed toggle switches are furnished for up-down, left- right, and strt-fog functions.
  • Page 13: Control System Specifications

    IV. C ONTROL YSTEM PECIFICATIONS Handheld Transmitter Specifications • 2 AA batteries (Alkaline recommended) Input power • Meets FCC part 15 requirements for license free Output power operation • 6” x 3 1/4” x 1 3/8” Transmitter dimensions • 10 ½ oz. Transmitter weight •...
  • Page 14: Installation Instructions

    V. I NSTALLATION NSTRUCTIONS A. Component Mounting 1. Monitor a) 4” NPT Base: Apply an appropriate thread sealant to the 4” NPT nipple. Thread the monitor base onto the nipple. Install with the "straight ahead" position properly aligned. b) 4” 150# Flat Faced Flanged: Attach 4" 150 lb. class ANSI pattern companion flange to water supply pipe so that bolt pattern will allow monitor to be installed with the "straight ahead"...
  • Page 15 Figure 15 81327001 and 81327011 Fixed RF Transmitter Panel Template...
  • Page 16: Monitor Wiring

    2. Monitor Wiring a) Place a 10A fuse for the 8294-06 and 8294-06 EXT monitors and a 15A fuse for the 8394-07 monitor between the red lead (pin C) of the monitor and a switched positive power lead on the vehicle.
  • Page 17: 392001 Auxiliary Battery

    b) Drill two 9/32" diameter holes in panel or bracket. c) Remove 1/4-20 screws and lock washers from back of box. Insert screws with lock washers through backside of panel or bracket into mounting holes in box. Tighten screws. 4.92 4.45 0.24 0.281-DRILL THRU...
  • Page 18: Communication Address Setup

    Figure 17 Mounting Hole Pattern B. Communication Address Setup A RF transmitter controls one 8294-06, 8294-06 EXT and 8394-07 monitors. The transmitter is digitally encoded with a security code to ensure that it does not accidentally control the wrong monitor. The receiver has a matching decoder and security code that instantaneously decodes and interprets commands.
  • Page 19: Rf Receiver/Control Module Settings

    1. RF Receiver/Control Module Settings Remove the cover from the RF receiver/control module. SW4 (Figure 18) allows this board to be used in different product applications. In order for it to properly operate the Scorpion RF monitor, it must be set to: 8294-06 and 8394-07 Scorpion RF –...
  • Page 20 d) Ensure the battery lead connector is securely fastened to the transmitter circuit board. e) Check that no wires will be pinched, close the cover halves and replace the screws. Do not exceed 6 in-lbs of torque. The screws should just be snug, do not over tighten the screws, or the plastic enclosure could strip.
  • Page 21: Stow Position Programming

    e) Change the switches to the settings of the RF Receiver/Control Module except switch A1. One incorrect setting will prevent the system from working. f) Reconnect the power leads. The Red lead is attached to the Positive (+) terminal; the black lead is attached to the Negative (-) terminal.
  • Page 22 b) 8394-07 The rotational stop screws (see Figure 20) set the monitor rotational limits (left-right and up-down) to satisfy the application requirements, as well as *NFPA requirements. The monitor is shipped from the factory with the horizontal (left-right) limits set at 90° left and 90° right of the zero (straight ahead) position.
  • Page 23 Horizontal Settings Stop Screw Application Rotation Limits Locations Aerial Ladder, Elevating Platform, or Water Tower 45º Left or Right of Straight Ahead D & H 67-1/2º Left or Right of Straight Ahead E & G 90º Left or Right of Straight Ahead Deck Gun 174º...
  • Page 24: Operating Instructions

    VI. O PERATING NSTRUCTIONS A. Normal Operation The Scorpion Monitors use the standard Left/Right, Up/Down, and Fog/Stream commands to provide stream direction and pattern adjustments. a) To move the monitor left or right, press and hold the left or right button until the monitor discharge is in the correct position or a mechanical stop is reached.
  • Page 25: Manual Override

    C. Manual Override In the event of power failure to the monitor, the motors may be actuated manually. To operate a function manually, simply apply a ¾” ratcheting type wrench (either socket type or ratcheting box end type) to the hex fitting on the motor shaft. Warning: Using the horizontal override nut when the power to the receiver is off or the horizontal motor is disconnected will move stow position from its original programmed position.
  • Page 26: Maintenance & Inspection

    VII. M & I AINTENANCE NSPECTION A. Monitor 1. Preventive Maintenance The complete monitor and control system should be inspected during each apparatus check. Careful inspection for damage to the monitor or nozzle is especially important after use in emergency operations. a) Operate each function (left-right, up-down, stream-fog, stow) with each of the transmitters.
  • Page 27: Handheld Transmitter

    DS5 Status Indicator LED (Indication VS. Meaning) Reference Indication Meaning Blinks 6 times rapidly during Visual indication that the controller is startup initializing - normal operation. Blinks 6 times rapidly during SW4 (Figure 18) in wrong position – must be startup then blinks at ¼...
  • Page 28: Repair Parts

    VIII. EPAIR ARTS Figure 21 8294-06 Scorpion RF...
  • Page 29 8294-06 SCORPION RF PARTS LIST INDEX # PART # QUANTITY DESCRIPTION 15590001 BASE - 4" 150# FLANGE 17957001 BASE - 4" NPT 57452000 O-RING 63675000 SET SCREW 15027000 1/4" S/S BALL 65075001 SCREW DRIVE 51862001 STOP PLUG 81376001 INLET BODY ASSEMBLY 80978001 OUTLET BODY ASSEMBLY 39130000...
  • Page 30 Figure 22 8294-06 EXT Scorpion RF...
  • Page 31 8294-06 EXT SCORPION RF PARTS LIST INDEX # PART # QUANTITY DESCRIPTION 15590001 BASE - 4" 150# FLANGE 57452000 O-RING 63675000 SET SCREW 15027000 1/4" S/S BALL 65075001 SCREW DRIVE 63700000 STOP PLUG 81494001 INLET BODY ASSEMBLY 81467001 OUTLET BODY ASSEMBLY 39130000 GAUGE 23544000...
  • Page 32 Figure 23 8394-07 Scorpion RF...
  • Page 33 8394-07 SCORPION RF PARTS LIST INDEX # PART # QUANTITY DESCRIPTION 15593001 BASE - 4" 150# FLANGE 17956301 BASE - 4" NPT 57452000 O-RING 61221000 SET SCREW 15027000 1/4" S/S BALL 65075001 SCREW DRIVE 51863000 STOP PLUG 81428001 INLET BODY ASSEMBLY 81187001 OUTLET BODY ASSEMBLY 39130000...
  • Page 34: Monitor & Nozzle Hydraulic Data

    Total Static Pressure Drop is the value that should always be used. The Friction Loss curve is also supplied in order to make a comparison with competitor products that may only supply Friction Loss curves. If there are any further questions regarding this matter, please contact Elkhart Brass.
  • Page 35 Scorpion RF Monitor Losses 4.0" Inlet and 3.5" Outlet 1000 1200 1400 1600 1800 2000 Flow Rate (GPM) Total Static Pressure Drop Friction Loss...
  • Page 36 Elkhart Brass Mfg. Co., Inc. Mailing Address: P.O. Box 1127 Elkhart, IN 46515 USA Shipping Address: 1302 W. Beardsley Ave. Elkhart, IN 46514 USA Tel. 1-574-295-8330 1-800-346-0250 Fax 1-574-293-9914 e-mail: info@elkhartbrass.com www.elkhartbrass.com 98291000 Rev. A...

This manual is also suitable for:

Scorpion rf 8294-06 extScorpion rf 8394-07

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