Related Manuals for FALK QUADRIVE JR
Summary of Contents for FALK QUADRIVE JR
- Page 1 QUADRIVE OWNERS CAUTION! Drives are shipped without oil. Sizes 4407/M4407 thru 4608/M4608 JR, JF & JSC ® a good name in industry PN - 2109326 PRICE $2.00...
- Page 2 NOTE: Use a TA-Taper bushing when mounting these drives on a straight driven shaft (Hollow shaft is taper bored). 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
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Page 3: Table Of Contents
Recommended Spare Parts ....... 13 Parts List Of Falk Part Numbers ......16 Bearing Cross Reference Numbers. -
Page 4: Outfitting
20 UP ° MAX. 5 DOWN ° MAX. ±10 MAX. ° 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com... - Page 5 SEAL HOUSING HOLLOW SHAFT RETAINING RING THRUST PLATE 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com Supersedes 6-92...
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Page 6: Installation
Falk. If it is necessary Falk’s taper bore specifications per Falk Engineering to shorten the tie rod, cut the excess from either threaded 377-140 and a straight shaft is to be utilized, refer to Falk end. Engineering 377-144 for instructions). If a backstop is Figure 8 —... - Page 7 NOTE: The bushing nut threads have been coated 13. JR — When the tie rod turnbuckle is used for belt tension with an anti-seize compound at Falk. This compound should adjustment, position the motor so that the belt pull will be not be removed.
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Page 8: Lubrication
25.0 (94,6) 31.3 (118) Quantities are approximate. Always fill drive to specified level. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com... -
Page 9: Preventive Maintenance
GREASE PURGED SEALS — Periodically (at least every six months), depending upon the frequency and degree of Drives Ordered for Extended Storage can be treated at Falk contamination, purge contaminated grease by pumping fresh with a special preservative and sealed to rust-proof parts for... - Page 10 Removal of the seal housing will require readjustment of the L.S. bearings (Section III, Page 21). 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92...
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Page 11: Drive Disassembly
(Section III, Page 21). 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com... - Page 12 8. DRIVE REPAIR IS COMPLETE — Review instructions in Section I for reassembly of drive onto driven shaft. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
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Page 13: Identifying & Ordering Parts
(Step 1) and the drive identification (e.g. 4407J25) in the column headers of the parts list. 3. Use the part description and Falk part number to order the required parts. In the examples of preceding Steps 1 and 2, Ref. - Page 14 1A ASSY. 5A ASSY. 4A ASSY. 3A ASSY. 6A ASSY. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
- Page 15 FRONT FAN ASSEMBLY BACK FAN ASSEMBLY 6A1 ASSEMBLY 6A10 6A11 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com Supersedes 6-92...
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Page 16: Parts List Of Falk Part Numbers
Owners Manual Quadrive Shaft Mounted Drives • ® (Page 16 of 56) Sizes 4407/M4407-4608/M4608 a good name in industry TABLE 11 — Parts List Of Falk Part Numbers Drive Size Ref. Part Description 4407 4415 4507 Housing Components - J05, J14 & J25... - Page 17 Quadrive Shaft Mounted Drives Owners Manual • ® Sizes 4407/M4407-4608/M4608 (Page 17 of 56) a good name in industry TABLE 11 — Parts List Of Falk Part Numbers (Continued) Unit Size Ref. Part Description 4608 Housing Components - J25 Air Vent...
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Page 18: Bearing Cross Reference Numbers
LM742749/LM742710 2912058 HM807040/HM807015B 2912059 HM807035/HM807015B Falk suppliers of Tapered Roller Bearing are: Timken, Bower and Tyson. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92... -
Page 19: Drive Reassembly
BEARING BORE torque specified in Table 14, (Ref. #39, 40 and 65). 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com... - Page 20 Assemble as follows: BEARING SHAFT 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
- Page 21 If no float is measured, remove seal cage and add shim-gaskets between the housing flanges until float is measurable. 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
- Page 22 Thickness Compressed .006 (0,15) .008 (0,20) .013 (0,33) .028 (0,71) 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
- Page 23 Appendix B, for assembly instructions. DRIVE IS READY TO INSTALL — Refer to Section I. 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
- Page 24 Sizes 4407/M4407-4608/M4608 a good name in industry This Page Left Intentionally Blank 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
- Page 25 Appendix N: Electric Fan Installation · · · · · · · · · · · · · · · · · · · · · · · · · · · 51 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
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Page 26: Appendix A: Lubrication Recommendations
The proper viscosity grade of synthetic lubricant is given in Table 4. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com... - Page 27 Change lube with change in ambient temperature, if required. Refer to Table 4. 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
- Page 28 AGMA ISO-VG AGMA ISO-VG AGMA Consult Falk for viscosity recommendations when ambient temperatures are higher than 125°F (52°C), or when drives are operating in extremely humid, chemical, or dust laden atmospheres. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W.
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Page 29: Appendix B: Backstop Installation
The following instructions apply to INSTALLATION ONLY classified as an indexing device and must be referred to Falk. of internal backstops in horizontal drives, Sizes 4407 thru 4507 double reduction. - Page 30 If sprags cannot be uniformly positioned in this manner, 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
- Page 31 Size 4608 double reduction drive. This backstop is sold only as stake key to the shaft, Figure 8. an accessory for new or existing Falk drives. Do not use for any other application without written approval from The Falk Corporation.
- Page 32 Factory tested backstop. Remove backstop by applying axial force to the hub of the backstop only. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92...
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Page 33: Appendix C: Ta Removal Tool
The removal tool is available in kit form suitable for use with the most convenient seal cage nut and lock washer from the Sizes 4407 thru 4608. The kit can be ordered from your Falk stud. Figure 2. distributor by specifying “TA Removal Kit - Part 0769407". - Page 34 ..2860 (323) USE OUTER HOLE 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
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Page 35: Appendix D: Motor Mount Installation
The Falk Equi-Poised Motor Mount is an all-steel weldment that a) Sizes 4407 thru 4507 — Remove housing cover fasteners bolts directly to the steel frame of Falk Shaft Mounted (Type JR), and bolt motor mount bracket to housing using longer Flange Mounted (Type JF) and Screw Conveyor (Type JSC) fasteners provided. - Page 36 When the required tension is reached, tighten lock nuts. DO NOT over tighten belts. Over tightening belts reduces belt and bearing life. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92...
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Page 37: Appendix E: Vertical Standpipe Installation
LEVEL MARKS OIL DRAIN OIL DRAIN FILE SMOOTH 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com Supersedes 6-92... - Page 38 Permatex #3 or equivalent sealant and replace 10. Filler plug must always be removed to relieve entrapped air before checking oil level. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92...
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Page 39: Appendix F: Modification For Non-Standard Mounting Positions
Kits consist of parts for an oil expansion below. (6 o’clock illustrated) ±10 MAX. ° chamber. Pipe fittings and kits tabulated on Page 40 are available from Falk. Pipe fittings may also be purchased locally. CODE B — Reducing Bushing N — Nipple Use galvanized pipe fittings. - Page 40 1.25 x .500 Bushing 914656 CODE C — Cap N — Nipple Kits: Falk Nos. 738471 . . . Oil expansion chamber parts. All pipe fittings are E — Street Elbow P — Pipe Plug galvanized. L — Oil Level STD —...
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Page 41: Appendix G: Parts Interchangeability 3000 Vs 4000 Series
Hollow Shaft - Includes Ref. #4A5 & 4A7 0758572 0758579 0758568 Gear 1219669 1220254 1220140 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com Supersedes 6-92... - Page 42 4723173 Grill 4723216 6A10 Shaft Guard 4723217 6A11 Deflector 0294866 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
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Page 43: Appendix H: Retaining Rings For Bushing Nuts And Thrust Plates
4407 25.02 4415 25.07 4507 24.33 4608 24.48 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com Supersedes 6-92... -
Page 44: Appendix J: Drive Shaft Recommendations For Tapered Drive Shafts
Straight diameter is used to aid in measurement and manufacture of the keyway. Dimension “MD” will vary slightly depending on degree of axial compression during installation and manufacturing tolerances. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com... -
Page 45: Appendix K: Drive Shaft Recommendations Using Ta Taper Bushing
Figure 2. A flangeless bushing is available for the 3.4375” (87 mm) 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com... - Page 46 Shaft diameter tolerances are per AGMA as follows: over 2.50" to & including 4.00" = +.000", -.006"; over 4.00" to & including 6.00" = +.000", - .007"; over 6.00” to & including 7.00” = +.000”, -.008”.. Metric drive shafts are to be based on h10 tolerances. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
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Page 47: Appendix L: Drive Shaft Recommendations Using (Tcb) Kit
4407JSC drive is to be used and the following Table 2. Install all covers and guards. conditions exist: Falk standard or 316 stainless steel JSC tapered REMOVAL PROCEDURE — Remove low speed shaft input end drive shafts can not be used due to special extension dimensions cover. - Page 48 Q Inch keyway width tolerances are as follows: over .500" to & including 1.000" = +.0030", -.0000"; 1.000". Inch keyway depth tolerance is +.010”, -.000”. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
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Page 49: Appendix M: V-Belt Guard Installation
MOUNT COVER AND APPLY WARNING LABEL LOCKNUT & FLAT WASHER GUARD BACKPLATE 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com Supersedes 6-92... - Page 50 6. MOUNT COVER LOCKNUT & FLAT GUARD WASHER BACKPLATE SLOTS HEXNUT LOCKNUT 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com...
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Page 51: Appendix N: Electric Fan Installation
TEMPERATURE PROBE MUST BE LOCATED BELOW OIL LEVEL. 12 O’CLOCK 378-102 The Falk Corporation, P .O. Box 492, Zip 53201-0492 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 August 2004 Fax: 414-937-4359 e-mail: falkinfo@falkcorp.com web: www.falkcorp.com... - Page 52 13. Place the button plug in the shroud, see Figure 5. 14. Connect the electric fan to the power source per local and national electrical codes. 378-102 The Falk Corporation, P.O. Box 492, Zip 53201-0492 August 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131 Supersedes 6-92...