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MANUAL SERVICE KB-GS20-S KB-GS30-S KB-GS24-S PT METEC SEMARANG www.kubota-ptms.co.id...
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INTRODUCTION Thank you for buying Kubota Vending Machine. This manual describes the guide, work instruction, service, installation and list of parts. Read carefully and follow the instruction so as to understand the features and functions of installation and use of Vending Machine.
CONTENTS INTRODUCTION ............................CONTENTS ............................... SAFETY CHAPTER ........................... SPECIFICATIONS ..........................2.1 UNIT SPECIFICATIONS ......................2.2 WIRING DIAGRAM ........................INSTALLATION ..........................3.1 SPACE INSTALLATION ......................3.2 INSTALLATION SPECIFICATIONS ..................3.3 ABOUT TRANSPORTATION ....................3.4 INSTALLATION GROUNDING ....................LOADING PRODUCT ........................4.1 TYPE SPECIFICATION AND LOADING CAPACITY ............... 4.2 HOW TO SET UP THE STOCKER ..................
1 SAFETY CHAPTER Meaning of displays and symbols Meaning of displays and symbols used in this manual are as follows: WARNING CAUTION Incorrect handling may cause serious Incorrect handling may cause injury injury or death to user. to user, or cause physical damage. Physical damage means any damage to facilities near the machine.
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1 SAFETY CHAPTER Important contents on safety. Read it carefully before using. WARNING CAUTION CAUTION Clean and renew the warning Do not load leaked or deformed products. Use special outlet for power, be sure indication in order to be able read it May cause accident.
2 SPECIFICATIONS 2-1 UNIT SPECIFICATIONS KB-GS24-S Dummy holder Bill insert Selection button Digital indicator Coin insert (option) ※ Price indication Return lever (option) ※ HOT/COLD indication Door handle Coin return Delivery port Levelling screw ※ Price ・ HOT/COLD indication Price indication HOT / COLD indication - 6 -...
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2 SPECIFICATIONS 2-1 UNIT SPECIFICATIONS KB-GS20-S Standard Rack Wide Rack Ex. Wide Rack Inner door (upper) LED lamps (b ehind display door) Product loading slot Label product name Bill Validator Serpentine column (stocker) Display door latch Inner door (lower) Inner door latch...
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2 SPECIFICATIONS 2-1 UNIT SPECIFICATIONS KB-GS30-S Wide Rack Standard Rack Ex. Wide Rack Inner door (upper) LED lamps Product (behind display door) loading slot Bill Validator Label product name Serpentine Display door latch column (stocker) Inner door (lower) Display door Inner door latch Accessory case Delivery chute...
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2 SPECIFICATIONS 2-1 UNIT SPECIFICATIONS KB-GS24-S Wide Rack Ex. Wide Rack Inner door (upper) LED lamps Product loading slot (be hind display door) Bill Validator Label product name Serpentine column Display door latch (stocker) Inner door (lower) Display door Inner door latch Accessory case Delivery chute Coin mech (option)
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2 SPECIFICATIONS 2-1 UNIT SPECIFICATIONS KB-GS20-S / KB-GS30-S Back View of Main controller Main controller (Digital indicator) Cover cord Back cover cabinet Cooling unit 【Back cover remove】 (compressor) - 10 -...
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2 SPECIFICATIONS 2-1 UNIT SPECIFICATIONS KB-GS24-S Back View of Main controller (Digital indicator) Cover cord Back cover cabinet Cooling unit 【Back cover remove】 (compressor) - 11 -...
3 INSTALLATION 3-1 SPACE INSTALLATIONS KB-GS20-S Back Clearance Front view Side view 1604 Ba c k Levelling location Front Picture installation size ※ Dimension with mm Required space Make sure there is enough space to open the front door for loading. Vending machine also needs clearance for adequate air flow for the condensing unit in order to perform effectively.
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3 INSTALLATION 3-1 SPACE INSTALLATIONS KB-GS30-S Back clearance 1160 Front view Side view 1160 1862 1116 1160 1160 B ack Levelling position Front 1122 Picture installation size ※ Dimension with mm Required space Make sure there is enough space to open the front door for loading.
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3 INSTALLATION 3-1 SPACE INSTALLATIONS KB-GS24-S Back clearance 1160 Front view Side view 1160 1860 1116 1160 1160 B ack Levelling position Front 1122 Picture installation size ※ Dimension with mm Required space Make sure there is enough space to open the front door for loading.
3 INSTALLATION 3-2 INSTALLATION SPECIFICATIONS Terms of Installation KB-GS20-S KB-GS30-S KB-GS24-S Unit Empty Full Empty Full Empty Full G : Weight h : Height of the center of gravity 1104 1080 1104 CD : Distance from the center of gravity...
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3 INSTALLATION 3-2 INSTALLATION SPECIFICATIONS Terms of Installation Required fixation (estimated pulling force on the ground surface which may apply on the legs during an earthquake) KB-GS20 Rear legs (measure for tipping forward) IL[LQJ FODPS W\SH ( WZR SLHFHV SXOOLQJ VWUHQJWK VLQJOH SLHFH >1@ WZR SLHFHV >1@ 0 DQFKRU WZR SLHFHV PLQLPXP ULP FOHDUDQFH PP...
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3 INSTALLATION 3-2 INSTALLATION SPECIFICATIONS Location Please be aware of following: $Q\ SDUW RI WKH PDFKLQH VKDOO QRW VWLFN RXW RQ WKH SXEOLF URDG Any part of the Please consult the dealer if locating the vending machine in following locations. machine shall not stick out +LJK H[SRVXUH WR VDOW EUHH]H RU FRUURVLYH JDV...
3 INSTALLATION 3-3 ABOUT TRANSPORTATION ATTENTION WHEN STOCKING AND SHIPPING For stable machine, please follow provisions below: 'R QRW ODLG KRUL]RQWDOO\ %HZDUH RI IDOO DQG XQVWDEOH DGMXVW WKH LFOLQDWLRQ ZLWKLQ 'R QRW VKDNHQ &DXWLRQ ZHW DV UDLQ ABOUT HANDLING WITH FORKLIFT When transporting a vending machine by forklift or handlift, follow the instruction below to avoid falling accident.
4 LOADING PRODUCT 4-2 HOW TO SET UP THE STOCKER 1. Verify the product for sales suitability. Please refer to the sales suitability labeling for verification. Loading Loading Guide Guide 2. Adjust the loading slot. 【Adjust the height.】 Number of colums Second row only.
5 CONTROLLER 5-1 KEYBOARD DESCRIPTIONS AND FUNCTION 1. Date, hour, and total sales Use to switch temperature setting count will displayed during idling. for each compartment. 2. Failure type and number of failures will be (Press continuously for more displayed in case of malfunction occurrence than 2 seconds.) Press to select sales count mode Press to select test mode...
5 CONTROLLER 5-2 SPECIFIED KEY FUNCTION LIST Operation Indicator Function Note Single Test Vend press once Coin Test Vend (option) Consecutive Test Vend (Selection button) press twice columns selectable Consecutive Test Vend (Keyboard operated) Test Rapid Consecutive Test Vend (Selection button) press 3 times columns selectable Rapid Consecutive Test Vend (Keyboard operated)
5 CONTROLLER 5-3 MODE KEY FUNCTION LIST Operation Indicator Function Data 1-3 = available patterns Batch Mode (Space to Sales Pattern) Setting 99 = Factory setup Group Count Setting 1 - 15 groups Multiple Purchase Setting 0 - 9 (0 = infinite) Set Maximum Loading Capacity 0 –...
DO:N 3UHVV WKH EXWWRQ µ83¶ µ'2:1¶ LW ZLOO EH GLVSOD\HG 0DFKLQH &RGH on the digital display. Machine code is Serial Production Number (9 digits) of the 4 digit. KB-GS20-S-NE machine code 9633. KB-GS30-S-NE machine code 9838. KB-GS24-S-NE machine code 6394.
ERROR CODE AND CORRECTIVE ACTIONS Error Sold-out Related Occurring Error Check point Action Recovery verification codes columns Coin-mech Check harness and Reconnect harness. communication connectors If there seems to be no problem, error for disconnection. replace the coin mech. Remove jammed coin. Acceptor jammed Check coin selector If there seems to be no problem,...
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6 ERROR CODES AND CORRECTIVE ACTIONS Error Sold-out Related Occurring Error Check point Action Recovery verification codes columns Selection indicator communication Check slave control error board. Check harness If there seems to be no problem, Test vend by coins. All Columns Product delivery replace the slave control board.
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ERROR CODE AND CORRECTIVE ACTIONS Sold-out Error Related Occurring Error Check point Action Recovery verification columns codes Check HOT/COLD selection switch. Redo setting correctly. Check harness and connectors 501 HOT / COLD setting error Reconnect harness. for disconnection. Compartment 1 fan failure Check compartment 1 fan motor. Reconnect harness.
7 HOW TO REMOVE UNIT 7-2 TO REMOVE RACK UNIT Attention when removing unit on machine. To avoid machine tip over when opening door, set pads on bottom of the door. (See Fig.) ATTENTION! Set pads to avoid machine tip over. Some steps to remove rack unit, as follow: 1.
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7 HOW TO REMOVE UNIT 7-2 TO REMOVE RACK UNIT B. Remove bracket left compartment (KL407) 1. Remove each screw on right compartment (see Fig. 4a) 2. Remove each screw on left compartment (see Fig. 4b) 3. Draw out and remove bracket hook (see Fig. 4c) Hook Fig 4a.Remove bracket screw KL407 Fig 4b.
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7 HOW TO REMOVE UNIT 7-2 TO REMOVE RACK UNIT 5. Remove rack unit To avoid work accident, always use prescribed safety equipment standards, may cause scratch. When removing rack unit, please note the part that must be held (see Fig. 7a). Fig 7a.
7 HOW TO REMOVE UNIT 7-3 TO REMOVE VEND MECH Some steps to remove vend mech, as below 1. Remove harness cover To remove vend mech, settle rack unit horizontally on flat spaces. Remove harness cover by draw lock (see Fig. 8a). Then, slide to left side and draw out until harness cover removed (see Fig. 8b). Fig 8a.
7 HOW TO REMOVE UNIT 7-5 TO REMOVE REFRIGERATION UNIT Some steps to remove refrigeration unit, as below 1. Remove chute A. Right side chute Before remove refrigeration unit, first step is remove chute. To remove chute, remove lock chute screw (see Fig. 11a). Then, lift and draw out chute (see Fig. 11b). Fig 11a.
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7 HOW TO REMOVE UNIT 7-5 TO REMOVE REFRIGERATION UNIT 3. Remove connector fan and connecter heater In fan parts, there are two connectors have to be removed, such as fan connector (see Fig. 14a) and sensor temperature connector (see Fig. 14b). Then, remove clip harness cable (see Fig. 14c) and heater connector (see Fig.
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7 HOW TO REMOVE UNIT 7-5 TO REMOVE REFRIGERATION UNIT 5. Remove harness connector condenser Remove harness connector condenser which connected with power relay (see Fig. 16a and 16b). Fig 16a. Remove harness condenser Fig 16b. Remove harness condenser 6. Remove heater bracket and evaporator Remove lock screws of heater bracket (see Fig.
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7 HOW TO REMOVE UNIT 7-5 TO REMOVE REFRIGERATION UNIT 8. Remove refrigeration unit Remove two screws on refrigeration unit (see Fig. 19a). Fig 19a. Remove screws of refrigeration unit Then, after screw removed, draw out refrigeration unit. Be careful when transporting due to weight, need two persons to do this work (see Fig. 20a). Fig 20a.
7 HOW TO REMOVE UNIT 7-7 TO REMOVE POWER RELAY UNIT Remove all connected connector; remove lock screw on box comp power relay. Then, draw out power relay for removing. Fig 22a. Remove power relay unit - 50 -...
8 ERROR DIAGNOSE SALES CONDITION STAND BY CONFIRMATION Instruction for trouble-shooting related on vending system. Error code Power ON cleared Inspection Input power normally main power supply Noise filter Change Noise filter substrate substrate output normally Fuse FA 8A not connected Change fuse DC output Change...
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8 ERROR DIAGNOSE DIAGNOSE COOLING FUNCTION Instruction for trouble-shooting related on cooling unit. Error code Power ON cleared Compressor Time setting Format running Power saving setting normally normally Input voltage Evaporator Input voltage compressor ice normally CMP relay normally normally Check, change Change noise Change relay...
8 ERROR DIAGNOSE DIAGNOSE HEATING FUNCTION Instruction for trouble-shooting related on heating unit. Error code Power ON cleared Setting time Heater Format setting power saving temperature normally normally Fuse FB 8A Input voltage not connected normally Change fuse Kontinuitas Input voltage RS (Riset Thermo) H1 relay normally Check, change riset...
8 ERROR DIAGNOSE DIAGNOSE POINT Instruction for trouble-shooting related on vending system, cooling unit and heating unit. Test Test Flow Connector Determination Lead - Lead Explanation Destination Description Normal value Box Power Relay CN. DG AC220 240V Noise filter board input (CN. IN) Power noise filter board CN.
9 CLEANING AND MAINTENANCE To keep machine life longer and clean, do maintenance properly. Clean the case and door Please wipe with a soft cloth. If particularly dirty, use mild detergent or warm water, then wipe with a dry cloth. Do not use scouring powders, paint thinner, or any cleaning agent other than neutral detergent.
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10 PICTURE AND PART LIST 1. CASE PART PARTS NUMBER KB-GS20-S KB-GS30-S KB-GS24-S PARTS NAME 3B82-70447-00 PAINTED CASE 3B82-71487-00 PAINTED CASE 3B82-74265-00 PAINTED CASE 3092-27818-00 TRIM(AA SIDE INNER BOX 1413.5) 3092-37429-00 TRIM(AB UP INNER BOX 955) 3092-38298-00 TRIM(AB UP INNER BOX 1116)
10 PICTURE AND PART LIST 2. CASE ・ RACK PARTS KB-GS20-S - 58 -...
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10 PICTURE AND PART LIST 2. CASE ・ RACK PARTS KB-GS20-S PARTS NUMBER PARTS NAME Qty per Unit 3093-32037-01 STAY(FRONT PLATE19) 3093-29686-00 GASKET(Y P-BOARD1413) 3092-38010-00 INSULATION, COMP(P-BOARD19) 3092-14368-00 SPONGE(12*12*2000) 3092-29865-00 SPONGE(12*10*1000) 3033-70458-00 RAIL(RACK5KL-G) 3033-70459-00 RAIL(RACK5KR-G) 3033-70460-00 BRACKET(KL407) 3033-70461-00 BRACKET(KR535) 3032-69097-02...
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10 PICTURE AND PART LIST 2. CASE ・ RACK PARTS KB-GS30-S - 60 -...
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10 PICTURE AND PART LIST 2. CASE ・ RACK PARTS KB-GS30-S PARTS NUMBER PARTS NAME Qty per Unit 3093-32258-01 STAY(FRONT PLATE25) 3093-29686-00 GASKET(Y P-BOARD1413) 3092-38304-00 INSULATION, COMP(P-BOARD25) 3092-14368-00 SPONGE(12*12*2000) 3092-29865-00 SPONGE(12*10*1000) 3032-71117-00 RAIL, COMP(RACK6KL-G) 3032-71115-00 RAIL, COMP(RACK6KR-G) 3033-69675-00 BRACKET(KL311) 3033-70543-00 BRACKET(KR783) 3032-69097-02 RACK, ASSY(190FLAPPER)
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10 PICTURE AND PART LIST 2. CASE ・ RACK PARTS KB-GS24-S - 62 -...
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10 PICTURE AND PART LIST 2. CASE ・ RACK PARTS KB-GS24-S PARTS NUMBER PARTS NAME Qty per Unit 3093-32258-01 STAY(FRONT PLATE25) 3093-29686-00 GASKET(Y P-BOARD1413) 3092-38304-00 INSULATION, COMP(P-BOARD25) 3092-14368-00 SPONGE(12*12*2000) 3092-29865-00 SPONGE(12*10*1000) 3032-71117-00 RAIL, COMP(RACK6KL-G) 3032-71115-00 RAIL, COMP(RACK6KR-G) 3033-71675-00 BRACKET(KL313-P1) 3033-70543-00 BRACKET(KR783) 3032-69097-02 RACK, ASSY(190FLAPPER)
10 PICTURE AND PART LIST 3. INNER DOOR ・ MONEY INSERT ・ RETURN SLOT PARTS KB-GS20S AND KB-GS30S - 64 -...
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10 PICTURE AND PART LIST 3. INNER DOOR ・ MONEY INSERT ・ RETURN SLOT PARTS KB-GS20-S AND KB-GS30-S PARTS NUMBER KB-GS20-S KB-GS30-S PARTS NAME 3092-38249-00 INNER DOOR, COMP(UP) 3092-38123-00 INNER DOOR, COMP(UP) 3092-20826-03 GASKET(C INNER DOOR 952) 3092-21327-03 GASKET(C INNER DOOR 1113)
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10 PICTURE AND PART LIST 3. INNER DOOR ・ MONEY INSERT ・ RETURN SLOT PARTS KB-GS24-S - 66 -...
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10 PICTURE AND PART LIST 3. INNER DOOR ・ MONEY INSERT ・ RETURN SLOT PARTS KB-GS24-S PARTS NUMBER PARTS NAME Qty per Unit 3092-38123-00 INNER DOOR, COMP(UP) 3092-21327-03 GASKET(C INNER DOOR 1113) 3092-51788-00 INNER DOOR, COMP(LOWER) 3093-31071-00 FRAME(INNER DOOR FLAPPER 243) 3093-37631-00 FRAME(INNER DOOR FLAPPER 273) 3093-31693-01...
10 PICTURE AND PART LIST 4. DOOR ・ DELIVERY PORT PARTS - 68 -...
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10 PICTURE AND PART LIST 4. DOOR ・ DELIVERY PORT PARTS PARTS NUMBER KB-GS20-S KB-GS30-S KB-GS24-S PARTS NAME 3C82-70447-00 PAINTED DOOR 3C82-71487-00 PAINTED DOOR 3C82-74265-00 PAINTED DOOR 3081-69327-00 PAINTED FRAME(SIDE DOOR -00419) 3093-32386-00 STAY(SIDE DOOR) 3093-50661-00 STAY(SIDE DOOR) 3093-34199-00 SPACER(SIDE DOOR)
10 PICTURE AND PART LIST 5. DISPLAY PANEL PARTS - 70 -...
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10 PICTURE AND PART LIST 5. DISPLAY PANEL PARTS PARTS NUMBER KB-GS20-S KB-GS30-S KB-GS24-S PARTS NAME 3093-37331-00 PANEL(DISPLAY) 3093-38286-00 PANEL(DISPLAY) 3093-51794-00 PANEL(DISPLAY) 3092-14366-00 SPONGE(8*8*2000) 3092-15666-00 NOT USED NOT USED SPONGE(8*8*1500) 3093-38247-00 SUPPORT(PANEL UPPER) 3093-38287-00 SUPPORT(PANEL UPPER) 3093-51781-00 SUPPORT(PANEL UPPER) 3093-38246-00...
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10 PICTURE AND PART LIST 6. REFRIGERATION UNIT PARTS PARTS NUMBER KB-GS20-S KB-GS30-S KB-GS24-S PARTS NAME 3191-01822-00 COOLING UNIT(AC-3C1101E) 3191-01830-00 COOLING UNIT(AC-3C1102E) 3062-64867-01 MOTOR, ASSY(9A0924G4D03) 3053-57500-00 COVER(FAN DC230GS) 3062-64112-02 WIRE HARNESS(COMPARTMENT TH) 3053-54801-02 HOLDER(THERMISTOR) 3052-55832-01 EVAPORATOR, COMP(E3*6*230) 3053-55377-04 COVER(EVA 230K)
10 PICTURE AND PART LIST 7. WIRING PARTS KB-GS20-S PARTS NUMBER PARTS NAME Qty per Unit 3062-70373-00 WIRE HARNESS(ELBIN) 3062-70374-00 WIRE HARNESS(ELBOUT) 3062-70376-00 WIRE HARNESS(TC) 3062-70375-01 WIRE HARNESS(RACK) 3613-02391-01 VM504B(4M) POWER CABLE 3062-70370-00 WIRE HARNESS(SELECTION BUTTON) 3062-70368-00 WIRE HARNESS(LEDS) 3062-70369-01...
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10 PICTURE AND PART LIST 7. WIRING PARTS KB-GS30-S PARTS NUMBER PARTS NAME Qty per Unit 3062-70373-00 WIRE HARNESS(ELBIN) 3062-70374-00 WIRE HARNESS(ELBOUT) 3062-70517-00 WIRE HARNESS(TC) 3062-70518-00 WIRE HARNESS(RACK) 3613-02391-01 VM504B(4M) POWER CABLE 3062-70521-00 WIRE HARNESS(SELECTION BUTTON) 3062-70523-00 WIRE HARNESS(LEDS) 3062-70524-00 WIRE HARNESS(LEDL) 3062-70526-01 WIRE HARNESS(COMMUNICATION)
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10 PICTURE AND PART LIST 7. WIRING PARTS KB-GS24-S PARTS NUMBER PARTS NAME Qty per Unit 3062-70373-00 WIRE HARNESS(ELBIN) 3062-70374-00 WIRE HARNESS(ELBOUT) 3062-73412-00 WIRE HARNESS(TC) 3062-73407-00 WIRE HARNESS(RACK) 3613-02391-01 VM504B(4M) POWER CABLE 3062-73409-00 WIRE HARNESS(SELECTION BUTTON) 3062-73411-00 WIRE HARNESS(COMMUNICATION) 3062-73219-00 WIRE HARNESS(RS232C) - 76 -...
10 PICTURE AND PART LIST 8. LABEL ・ ACCESSORIES PARTS KB-GS20-S - 77 -...
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10 PICTURE AND PART LIST 8. LABEL ・ ACCESSORIES PARTS KB-GS20-S PARTS NUMBER PARTS NAME Qty per Unit 3023-70314-00 LABEL(HANDLING E) 3023-70315-00 LABEL(COLUMN SETTING E) 3023-72210-00 LABEL(EJECTION GUIDE ADJUST CARE) 3023-69485-01 LABEL(ADJ CAUTION E) 3023-68745-00 LABEL(COLUMN NUMBER -5-1) 3023-68746-00 LABEL(COLUMN NUMBER -5-2)
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10 PICTURE AND PART LIST 8. LABEL ・ ACCESSORIES PARTS KB-GS30-S - 79 -...
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10 PICTURE AND PART LIST 8. LABEL ・ ACCESSORIES PARTS KB-GS30-S PARTS NUMBER PARTS NAME QTY PER UNIT 3023-70314-00 LABEL(HANDLING E) 3023-71294-00 LABEL(COLUMN SETTING E) 3023-72210-00 LABEL(EJECTION GUIDE ADJUST CARE) 3023-69485-01 LABEL(ADJ CAUTION E) 3023-68720-00 LABEL(COLUMN NUMBER -6-1) 3023-68721-00 LABEL(COLUMN NUMBER -6-2) 3023-68722-00 LABEL(COLUMN NUMBER -6-3) 3023-68723-00...
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10 PICTURE AND PART LIST 8. LABEL ・ ACCESSORIES PARTS KB-GS24-S - 81 -...
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10 PICTURE AND PART LIST 8. LABEL ・ ACCESSORIES PARTS KB-GS24-S PARTS NUMBER PARTS NAME Qty per Unit 3023-70314-00 LABEL(HANDLING E) 3023-74766-00 LABEL(COLUMN SETTING E) 3023-72210-00 LABEL(EJECTION GUIDE ADJUST CARE) 3023-69485-01 LABEL(ADJ CAUTION E) 3023-68720-00 LABEL(COLUMN NUMBER -6-1) 3023-68721-00 LABEL(COLUMN NUMBER -6-2) 3023-68722-00 LABEL(COLUMN NUMBER -6-3) 3023-68723-00...
FAX. (024) 3520432 SEMARANG - INDONESIA SALES & MARKETING OFFICE THE MANHATTAN SQUARE BUILDING MID TOWER 3rd FLOOR UNIT C&D Jl. TB SIMATUPANG KAV 1S, CILANDAK, JAKARTA SELATAN TELP. (021) 29406798-99 FAX. (021) 29049897 JAKARTA - INDONESIA www.kubota-ptms.co.id - 83 -...
12 REVISION 12-1 STIPULATED 1. August 2016 by Vending Machine Service Division (0626) 2. September 2016 by Vending Machine Service Division (0626) - 84 -...
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