IMPERIA & MONFERRINA S.p.A. MF 110 V 50/60 Hz User And Maintenance Manual
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IMPERIA & MONFERRINA S.p.A. MF 110 V 50/60 Hz User And Maintenance Manual

Automatic fresh pasta machine
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TRANSLATION OF
"ISTRUZIONI ORIGINALI"
IMPERIA & MONFERRINA S.p.A.
AUTOMATIC FRESH PASTA
MACHINE
P3
MF 110 V 50/60 Hz
Model
User and maintenance manual
Edition: 09/2020
Revision: 00

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Summary of Contents for IMPERIA & MONFERRINA S.p.A. MF 110 V 50/60 Hz

  • Page 1 TRANSLATION OF “ISTRUZIONI ORIGINALI” IMPERIA & MONFERRINA S.p.A. AUTOMATIC FRESH PASTA MACHINE MF 110 V 50/60 Hz Model User and maintenance manual Edition: 09/2020 Revision: 00...
  • Page 3 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. REVISIONS REVISIONS MODEL LANGUAGE DATA VERSION NOTE P3 MF 110 V English 09/20 FIRST RELEASE 50/60 Hz The information contained in this handbook is the property of IMPERIA & MONFERRINA S.P.A.
  • Page 4 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. HANDBOOK STRUCTURE The manual is divided into 8 chapters. CHAPTER 1 – GENERAL INFORMATION This chapter contains general descriptions regarding the handbook structure. CHAPTER 2 – SAFETY This chapter contains a description regarding the standards, working environment conditions, ergonomics, accident prevention devices used, residual risks, warning plates applied to the machining centre.

  • Page 5: Table Of Contents

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. TABLE OF CONTENTS GENERAL INFORMATION ......................1-1 INTRODUCTION........................1-1 GLOSSARY .......................... 1-2 SYMBOLS ..........................1-4 ADDRESS OF MANUFACTURER ..................1-5 SAFETY STANDARDS ......................1-5 RESPONSIBILITIES OF THE MANUFACTURER ............... 1-6 MACHINE MANAGEMENT ....................
  • Page 6 LIST OF RECOMMENDED SPARE PARTS ................ 7-1 7.2.1 Table 1 ........................7-2 7.2.2 Table 2 ........................7-5 7.2.3 Table 3 ........................7-8 7.2.4 Table 4 ........................7-10 WIRING DIAGRAM ......................... 8-1 MF 110 V 50/60 Hz ....................... 8-1 IV / 86...
  • Page 7 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL INFORMATION SAFETY GENERAL DESCRIPTION INSTALLATION MAINTENANCE SPARE PARTS WIRING DIAGRAM...
  • Page 8 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. BLANK PAGE...

  • Page 9: General Information

    This document is the instructions handbook for the: AUTOMATIC FRESH PASTA MACHINE “P3” MODEL MF 110 V 50/60 Hz and has been drawn up in compliance with Directive 2006/42/EC. The Use and Maintenance Handbook is to be considered an integral part of the system and is to be kept until final dismantling.

  • Page 10: Glossary

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GLOSSARY Control circuit (of a machine): circuit used to control the machine operation and to protect the power circuits. Component: part of the electrical equipment, usually specified by its function, but used in various applications.
  • Page 11 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Transport: operations involved to transfer the machine from the manufacturer’s assembly site to the final workplace of the Customer. Incorrect use: machine use out of the limits specified in the technical documentation.

  • Page 12: Symbols

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. SYMBOLS Some symbols are used in the handbook to call the attention of the reader and to highlight certain aspects which are especially important. SYMBOL MEANING NOTES Indicates a hazard with accident risk, even death, for the user.

  • Page 13: Address Of Manufacturer

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. ADDRESS OF MANUFACTURER For any type of information or clarification regarding the use, maintenance, installation etc., the Manufacturer Technical Office is always available for requests from the Customer. Please state your requests in clear terms, with reference to this handbook, and always indicating the data of the system identification plate.

  • Page 14: Responsibilities Of The Manufacturer

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. RESPONSIBILITIES OF THE MANUFACTURER The Manufacturer shall not be held in any way liable for incidents caused by incorrect or improper use of the machining centre, or for any damage cause by the use of spare parts that are not those specified, by maintenance operations not carried out correctly and/or by tampering on system circuits, components and software.

  • Page 15: Warranty

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. WARRANTY The manufacturer guarantees, for a period of 12 months from the date of purchase, all parts excluding those subjects to normal wear. The warranty shall no longer be valid if the machine has been repaired by unauthorized third parties or if...

  • Page 16: Suggestions For Pasta Production

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. SUGGESTIONS FOR PASTA PRODUCTION Any type of flour or durum flour or flour/durum flour mixture can be used for the dough. The dough must be kneaded with eggs alone or an eggs/water mix.
  • Page 17 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL INFORMATION SAFETY GENERAL DESCRIPTION INSTALLATION MAINTENANCE SPARE PARTS WIRING DIAGRAM...
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  • Page 19: Safety

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. SAFETY GENERAL INFORMATION The Customer shall instruct the personnel regarding accident risks, safety devices installed on the machining centre and the general rules concerning accident prevention specified by the EU Directives and the laws of the country where the machining centre is installed.

  • Page 20: Machine Certification

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 2.2.2 Machine Certification The system is supplied with the EC Declaration of Conformity to the essential safety requirements as per Machines Directive 2006/42/EC (annex II A), the Low Voltage Directive 2006/95/EC and the Electromagnetic Compatibility Directive 2004/108/EC.

  • Page 21: Environmental Working Conditions

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. ENVIRONMENTAL WORKING CONDITIONS To permit the best possible environment conditions, it is necessary that the Customer organizes the machining centre and related systems in the workshop in a manner that provides good ventilation.

  • Page 22: Noise

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 2.3.4 Noise The noise has been measured in accordance with the requirements of acoustic standard EN ISO 11200 and related standards. The typical phonometrical data is kept by the Manufacturer.

  • Page 23: Safety Devices Applied On The System

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. SAFETY DEVICES APPLIED ON THE SYSTEM The machining centre is equipped with safety devices/solutions: Type of device/solution Function Main switch To cut-out machine electric power Fixed and mobile Enclosure of machine hazardous zones...

  • Page 24: Energy Cut-Out

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 2.4.1 Energy Cut-out Function: To cut-out power supplies of the machining centre. Characteristics and Before starting any type of maintenance job on the system, or part of the same, method: cut-out the power supplies and discharge any accumulated energy.

  • Page 25: Fixed And Mobile Protections

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Fixed and Mobile Protections 2.4.2 Function: To segregate hazardous zone of the machining centre Characteristics and Protections are fixed and mobile. method: Fixed protections: The purpose of the fixed protections is to prevent access to machine component...

  • Page 26: Emergency Stop

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Emergency Stop 2.4.3 Function: Emergency stop by pressing the red head emergency push-button on the machining centre, following a hazard risk for the safety of the operators and/or the system.

  • Page 27: Personal Protection Devices

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Personal protection Devices 2.4.4 Function: To protect the operator when working. Characteristics and The persons operating on the machine are to use personal protection devices to method: cut the possibility of risks to a minimum.

  • Page 28: Residual Risks

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. RESIDUAL RISKS 2.5.1 General information During the design, all the zones or parts with risks have been assessed, and as a consequence all the necessary precautions have been taken to avoid risks to persons and damage to system components.

  • Page 29: Plates Installed On Machine

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 2.5.3 Plates Installed on Machine The Manufacturer has installed several hazard warning and obligatory plates on the machining centre, in accordance with standards regarding the graphic symbols to be used on systems (Directive 92/58/EC).
  • Page 30 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 2-12 / 86...
  • Page 31 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL INFORMATION SAFETY GENERAL DESCRIPTION INSTALLATION MAINTENANCE SPARE PARTS WIRING DIAGRAM...
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  • Page 33: General Description

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL DESCRIPTION MACHINE MAIN COMPONENTS Legend: Mixing shaft Stainless steel safety cover Control panel Lever to lock/unlock the mixing shaft Internal hopper Cutter-holder lock nut Knob to lock/unlock the motor of the pasta cutter...

  • Page 34: Technical Specifications

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. TECHNICAL SPECIFICATIONS The following table contains the machine technical data. General Mixing tank capacity 4 Kg Dough production 8 ÷10 Kg/h Three-phase or single-phase motor 0,7 kW Weight 65 Kg The machine is equipped with a protection of the motor that intervenes if there is an abnormal effort due to incorrect procedures of the user or as a result of the attempt to draw little or too hydrated dough.

  • Page 35: Command Description

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. COMMAND DESCRIPTION Legend: Emergency mushroom button Selector Mix - Cut Selector to switch on/off the fan Start button and signalling light Stop button Socket for the connection of the pasta cutter motor...

  • Page 36: Accessories Supplied

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. ACCESSORIES SUPPLIED 4 dough plates (the type of plate is chosen by the customer when the order is placed). 1 spanner for the plate supporting ring nut. 1 dough-cutter motor N1 set of blades for the dough-cutter motor (one with one blade and one with two blades).

  • Page 37: Optional Accessories

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. OPTIONAL ACCESSORIES N° 1 knife for 4-blade pastry cutter motor Ravioli unit. Gnocchi unit with screw and pressore Attachment point for the plugging in of the optional extras, situated at the back of the machine.
  • Page 38 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. BLANK PAGE 3-6 / 86...
  • Page 39 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL INFORMATION SAFETY GENERAL DESCRIPTION INSTALLATION MAINTENANCE SPARE PARTS WIRING DIAGRAM...
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  • Page 41: General

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL Before installation of the system: Remove the protective packaging; • Remove any fastening restrictions used for transport. • INSTALLATION 4.1.1 Positioning NOTE  Before starting the positioning, carefully visually inspect the machine to identify any damage caused during transport.
  • Page 42 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 4.1.2 Installation WARNING  All the operations described below are with the tank without the flour. Position the machine on the front of perfectly level table. Insert the sieve support in the relevant holes.
  • Page 43 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Insert the plate required into the ring nut and screw the ring nut with plate into the machine again. Tighten the ring and check that the screw is correctly inserted in its seat.
  • Page 44 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. If you want to produce the short pasta, choose the appropriate knife cutter between the two types supplied and thread it into the pin placed on the motor cutter CAUTION Handle the dough-cutting blades carefully.

  • Page 45: Machine Electrical Connection

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. MACHINE ELECTRICAL CONNECTION Make sure that the handle of the main switch is in the "0" position and plug the power plug of the machine to the mains outlet. CAUTION...
  • Page 46 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Turn the selector (2) left on the MIX position Press the start button (4). The mixing shaft (visible through the upper stainless steel cover) must turn in the anti- clockwise direction shown in the figure.
  • Page 47 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Safety microswitch check Periodically check the correct operation of the safety micro-switch that, in case of lifting the stainless steel cover-tank, must stop the machine. If the machine does not stop, call an electrician to urgently reset the micro-switch.

  • Page 48: Removal And Disposal Of Packaging

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. REMOVAL AND DISPOSAL OF PACKAGING The machine packing consists of: Wooden box: usually deal-poplar, recyclable material. • Protective sack: sack in recyclable aluminium. • Expanding film: expanding polyethylene film. recyclable (LLDPE).
  • Page 49 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL INFORMATION SAFETY GENERAL DESCRIPTION INSTALLATION MAINTENANCE SPARE PARTS WIRING DIAGRAM...
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  • Page 51: Use

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. WORK CYCLE Before the cycle Check the main switch 8 is on position ”1”. • • Make sure you have complied with all the precautions described in the “Safety” chapter.
  • Page 52 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. To produce long pasta (tagliatelle, spaghetti, etc.) Position the sieve supplied on its support • Press the red stop button 5. • • Turn the selector knob 2 to the right from the previous position “MIX”...

  • Page 53: Changing The Plate

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. CHANGING THE PLATE To change the pasta type it is necessary to change the plate in the following way: • Press the button 5 “STOP”. • Bring selectors 3 to position “0”...
  • Page 54 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. • Unscrew and remove the ring nut. • Remove the plate and replace it with another. NOTE  After use, the plates must always be immersed in a container full of water to prevent the dough from drying.
  • Page 55 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. NOTE  All operations regarding disassembly and assembly of the extrusion are to be carried out with attention and following the checks and precautions described in the “INSTALLATION” paragraph. NOTE When an extruder that was previously immersed in a container with water is ...
  • Page 56 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. BLANK PAGE 5-6 / 86...
  • Page 57 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL INFORMATION SAFETY GENERAL DESCRIPTION INSTALLATION MAINTENANCE SPARE PARTS WIRING DIAGRAM...
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  • Page 59: Maintenance

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. MAINTENANCE GENERAL SAFETY PRECAUTIONS Operations concerning maintenance, troubleshooting and repairs are only to be carried out by the authorised persons. The persons who run and carry out maintenance on the system are to be well trained and have in-depth knowledge of accident-prevention rules;...

  • Page 60: General Hazard Notes

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 6.1.1 General Hazard Notes • High voltages can cause death upon contact. Always work with maximum caution and in accordance with the accident prevention rules in force in the country.

  • Page 61: General Warnings

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 6.1.2 General Warnings • System maximum reliability and minimum maintenance costs are the result of a maintenance and inspection schedule planned and scrupulously followed during the entire system life. Scrupulously observe the maintenance time scales set and time operations according to specific requirements related to the machining centre production cycle.

  • Page 62: Qualification Of Maintenance Technicians

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. QUALIFICATION OF MAINTENANCE TECHNICIANS WARNING The safety warden shall make sure that all the persons operating on the machine have received all the instructions that concern them, contained in this handbook, including the initial installation and start-up operations.

  • Page 63: Tasks Of Qualified Operators

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 6.2.2 Tasks of Qualified Operators The composition and qualifications of the teams indicated in the maintenance plan are those recommended by the Manufacturer The operations, if necessary can also be carried out by persons with the same or higher qualifications, who have attended the relevant training courses.

  • Page 64: Safety Control Plan

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. SAFETY CONTROL PLAN WARNING It is strictly forbidden to electrically or mechanically jumper safety switches of guards, light barriers, safety circuits or tamper with them in any way. 6.3.1 Checks and Functional Tests on Safety Devices Maintenance technicians have the obligation to periodically check functioning of safety devices.

  • Page 65: Stop Procedure For Maintenance

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. STOP PROCEDURE FOR MAINTENANCE Before carrying out the maintenance procedures the operator has to stop the machining centre and set it in maintenance mode, using this procedure: • Check for residual energy, and if necessary discharge it before operating on the device.

  • Page 66: Cleaning And Maintenance

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. CLEANING AND MAINTENANCE CAUTION Before starting any type of maintenance work, cut out and lock all energy sources and block the machine safeties. Place a warning signboard near the main switch. "MACHINE BEING SERVICED DO NOT POWER ON".
  • Page 67 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. • Loosen, with the key supplied by turning the die-iron ring anti-clockwise. • Remove the plate from the ring nut and plunge it into a container full of water. The dough inside the plate holes must never be allowed to dry.
  • Page 68 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. NOTE Never use jets of water to clean the machine. Never mount a forgotten pipeline out of the water. CAUTION Before starting maintenance operations, remove the plug from the mains.
  • Page 69 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL INFORMATION SAFETY GENERAL DESCRIPTION INSTALLATION MAINTENANCE SPARE PARTS WIRING DIAGRAM...
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  • Page 71: Spare Parts

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. SPARE PARTS COMPONENTS SUBJECT TO WEAR AND MECHANICAL FATIGUE CAUTION The components subject to wear caused by the relevant functioning are to be checked at regular intervals and replaced as soon as they show significant signs of wear.
  • Page 72 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 7.2.1 Table 1 7-2 / 86...
  • Page 73 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Item Code Description Q.ty LM-15685 ISO 9752 – Elastic pin 2x10-A LM-1003 Riveted cover with cross LM-915F Assembled mixing shaft LM-1715 UNI 5588 – Hex nut M6 LM-901 UNI 5931 – Screw with cylindrical head M6x16...
  • Page 74 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Item Code Description Q.ty LM-474 Electric motor LM-495 UNI 6592 – Washer 6,4x12,5 LM-904 Cross member for dough cutter motor LM-937 UNI 5931 – Screw with cylindrical head M4x12 LM-936F...
  • Page 75 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 7.2.2 Table 2 7-5 / 12...
  • Page 76 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Item Code Description Q.ty LM-1715 UNI 5588 – Hex nut M6 LM-325 ISO 7380 – Button head countersunk hex screw – M4x16 LM-1000 Ventilating fan grid covering LM-1137 UNI 5588 – Hex nut M4...
  • Page 77 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Item Code Description Q.ty LM-65791 Clamp 4/6 yellow/greeen LM-66250 Closing plate LM-63784 Inteconnector LM-61675 Clamp 7-7 / 12...
  • Page 78 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 7.2.3 Table 3 89 81 83 84 7-8 / 86...
  • Page 79 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Item Code Description Q.ty LM-1006 Case body structure P3 with card LM-973 Tank LM-982 Screw for extrusion holder bushing LM-1185/1 UNI 5923 – Socket head cap screw M6x25 LM-62276 Emergency button label...
  • Page 80 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. 7.2.4 Table 4 45 45 41 96 92 97 98 99 101 44 102 103 115 121 7-10 / 86...
  • Page 81 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Item Code Description Q.ty LM-1715 UNI 5588 – Hex nut M6 LM-901 UNI 5931 – Screw with cylindrical head M6x16 LM-495 UNI 6592 – Washer 6,4x12,5 LM-1137 UNI 5588 – Hex nut M4 LM-1177 UNI 5931 –...
  • Page 82 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. Item Code Description Q.ty LM-2811 Sealing ring on shaft 30x42x7 TGP LM-815 Reduction unit SKF 50 FD 30 80B14 B3 H24 LM-428 UNI 5931 – Screw with cylindrical head M10x25 LM-951 UNI 7435-75-24 –...
  • Page 83 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. GENERAL INFORMATION SAFETY GENERAL DESCRIPTION INSTALLATION MAINTENANCE SPARE PARTS WIRING DIAGRAM...
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  • Page 85: Wiring Diagram

    P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. WIRING DIAGRAM MF 110 V 50/60 Hz 8-1 / 86...
  • Page 86 P3 MF 110 V 50/60 Hz IMPERIA & MONFERRINA S.p.A. BLANK PAGE 8-2 /86...

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