Böhnke + Partner Schmersal bp408 Operating Instructions Manual

Böhnke + Partner Schmersal bp408 Operating Instructions Manual

Safety circuit

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Operating Instructions
The bp408 Safety Circuit
General Information
EC Type Examination
Safety Circuit
www.boehnkepartner.de

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Summary of Contents for Böhnke + Partner Schmersal bp408

  • Page 1 Operating Instructions The bp408 Safety Circuit General Information EC Type Examination Safety Circuit www.boehnkepartner.de...
  • Page 2 All parts of this Installation Manual are protected by copyright. All rights reserved, particularly the rights to translation, presentation, reproduction, copying by photomechanical or other means as well as storage using BÖHNKE + PARTNER GmbH electronic media. Steuerungssysteme Bergisch Gladbach, 2020-09-30 This manual does not provide exhaustive information on our entire set of delivery options.
  • Page 3: Table Of Contents

    Table of Contents 1 General ........................5 Thank you! ..................... 5 Intended use ..................6 Notes on documentation ..............6 2 EC Type Examination SPL-01 ................7 EC Type Examination ................7 Declaration of conformity ..............9 3 UCM requirements ....................10 Requirements regarding certified safety devices ......
  • Page 4 Connection of SPL-01 ................. 23 Safety circuit status bar on display ........... 23 5 Technical data ..................... 24...
  • Page 5: General

    1 General Thank you! Dear Customer! Thank you for the trust that you have shown in Böhnke + Partner GmbH by purchasing a "bp408" system. Please take the time to read these descriptions carefully. Improper handling may cause a high risk of injury. Please observe any and all instructions and notes.
  • Page 6: Intended Use

    Intended use The safety circuit is an operating resource for use in indus- trial high-voltage systems and is used exclusively for the processing of information as part of an elevator control sys- tem. Notes on documentation This manual does not provide exhaustive information on our entire set of delivery options.
  • Page 7: Ec Type Examination Spl-01

    2 EC Type Examination SPL-01 EC Type Examination The bp408 system module contains an electronic query unit for the safety circuit and pilot controls for the trip contactors. The circuit board also contains a safety circuit. The safety circuit can be used in the following cases in accordance with EN 81-20/50: Preparatory measures with opened elevator cabin door and elevator shaft door...
  • Page 8 Figure 2 bp408 system module Section of SPC-01 circuit board Reg. No. 01/208/5A/6135.00/18...
  • Page 9: Declaration Of Conformity

    Declaration of conformity Figure 3 Declaration of conformity...
  • Page 10: Ucm Requirements

    3 UCM requirements Requirements regarding certified safety devices The safety precautions against unintended car movements have been developed further and are required as UCM as part of EN 81-20/-50. This standard applies for all new installations and moderni- zations from end of 2014. In accordance with the new requirements, all elevators must be fitted with a certified safety device, which prevents uncontrolled movements of the car/cabin with the door...
  • Page 11: General Information On Ucm Function

    General information on UCM function 3.2.1 Storage, transport and operating conditions CAUTION! Improper storage, transport or operating conditions can result in destruction of the system and danger to persons. Storage and transport conditions  Ambient temperature: -20 °C to 70 °C, relative humidity up to max.
  • Page 12: Notes On Function

    b) The certificate containing the correct combination of the subsystems used with the elevator system must be pro- vided in order to satisfy UCM requirements. c) The elevator installing company must present the docu- mentation on the installed UCM components. d) The test instruction for the specialist must be provided with the elevator system.
  • Page 13 e) A testing program is integrated with the bp408 system module for support purposes. f) The specialists check the provided acceptable limit val- ues of EN 81-20/50 and/or EN 81-1/2+A3 (for example distances) on the elevator system by measuring. g) The specialist must confirm the measured values in his testing protocol.
  • Page 14: Bp408 Testing Program

    bp408 testing program The tests for the following variants are described herein: a) the gearless drive unit with UCM braking system on the traction sheave b) the drive unit with gear (without UCM braking system on the traction sheave) and with UCM speed limiter and UCM safety gear c) the hydraulic elevator (UCM valve) d) The testing sequence must be observed.
  • Page 15 In order to perform the UCM test (A3) with the door opened or closed, this can be configured using the following param- eter. If the setting for open doors is selected, the following note appears: After confirming with "OK", the user can then navigate to the next point by pressing the di- rectional key in the downward...
  • Page 16: Step 2

    3.3.1.2 Step 2 Two test variants may be selected: UCM-test with drive support Here, the elevator moves out of the zone at high speed with the door open and the safety circuit activated until the safety circuit triggers and terminates the process. UCM-test with brake Attention! Here, several manipulations are required on the frequency...
  • Page 17 If the parameter for the closed door is active, the afore- mentioned section is omitted and the doors remain closed. In this case, the safety circuit can be opened manually us- ing an integrated switch (UCM Test, 2S300), which is provided with the control system if ordered by the cus- tomer.
  • Page 18: Extra Requirements For Ucm Testing Of Traction Elevators With Gears

    Another test in the opposite direction can now be per- formed After successful completion, the zones must be adapted ac- cordingly. To this end, the "up" and "down" zone areas must be adapted in the "absolute distance measurement" menu. Furthermore, the zone magnets on the floors must be set to the tested value.
  • Page 19: Extra Requirements For Ucm Testing Of Hydraulic Elevators

    3.3.3 Extra requirements for UCM testing of hydraulic elevators Hydraulic elevators use special valves to satisfy EN 81- 2+A3. These can only be checked for proper functioning us- ing the "with drive unit" setting in the testing program. The used valves are monitored during normal operation. Depending on the manufacturer, there are one or two out- puts which are monitored by the control system.
  • Page 20: Spl-01 Circuit Board

    4 SPL-01 circuit board Assembly The designated area on the circuit board contains an elec- tronic query unit as well as pilot controls for the trip contac- tors. The circuit board also contains a safety circuit. Installation requirements The bp408 system module (SPL-01 circuit board) may only be installed in control cabinets, which satisfy at least pro- tection class IP 43.
  • Page 21: Safety Circuit On Spl-01

    Disconnect the conductor on terminal 9 of SPL-01, thereby deactivating the sequence control and interrupting the elec- tric circuit of the trip contactors. The trip contactors are disengaged and disconnect the power supply of the drive unit. Then connect the conductor to terminal 9 again. Repeat the testing process by also disconnecting the con- ductor on terminal 14 of SPL-01 (conductor NF) and repeat the previous process.
  • Page 22: Error Analysis Of Safety Circuit

    circuit. If the input signal were to no longer apply, the asso- ciated relay would disengage and therefore open the output circuit. Reactivation of the relay can only be performed after the initial switching state is reached. To this end, the relay as- signed to the other channel must be disengaged.
  • Page 23 Now connect the wire to terminal ZS again and un- block the control system using the menu. The eleva- tor is now operational again. Connection of SPL-01 Figure 5 Circuit diagram of query and safety circuit on SPL-01 circuit board Safety circuit status bar on display The safety circuit status bar is provided on the right side of the display.
  • Page 24 5 Technical data Safety circuit monitoring SPL-01A/SMZ: max. 230 VAC SPL-01A/110V/SMZ: max. 110 VAC SPL-01A/48V/SMZ: max. 48 VAC/VDC Safety cicuit bypass: max. 230 VAC, max. 2 A; max. 48 VDC, max. 2 A Fuse safety circuit: max. 2 A Control power supply: 24 VDC, +10/-15 % Reaction time UCM detection: max.

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