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Motoman XRC Maintenance Manual

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MOTOMAN XRC
MAINTENANCE MANUAL
Alarm • Error List
Upon receipt of the product and prior to initial operation, read these instructions thoroughly,
and retain for future reference.
MOTOMAN ROBOTICS EUROPE
A subsidiary of YASKAWA Electric Corporation
MANUAL NO. MRS51020
MOTOMAN

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Summary of Contents for Motoman XRC

  • Page 1 MOTOMAN MOTOMAN XRC MAINTENANCE MANUAL Alarm • Error List Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN ROBOTICS EUROPE A subsidiary of YASKAWA Electric Corporation MANUAL NO. MRS51020...
  • Page 2 MOTOMAN ROBOTICS EUROPE Reference list Operator’s Manual Basic Programming Maintenance Manual Installation and Wiring Revision 990319 First release of this manual. Revision 990617 Master page updated with new company name (MOTOMAN ROBOTICS EUROPE AB) Revision 990827 New alarm is added.

  • Page 3: Table Of Contents

    MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: III Created: 99-03-02 Revised: 99-06-17 Doc. name: MRS51020TOC.FM 1. Alarm ..............5 Outline of Alarm Alarm Message List Alarm number 0010-0999 Alarm number 1000-1333 Alarm number 4000-4601 Error ..............63 Error Message List...
  • Page 4 MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: IV Created: 99-03-02 Revised: 99-06-17 Doc. name: MRS51020TOC.FM...
  • Page 5 Read this manual carefully and be sure to understand its contents before handling the MOTOMAN XRC. General items related to safety are listed in the MOTOMAN XRC Setup Manual. To ensure correct and safe operation, carefully read the Setup Manual before reading this manual.
  • Page 6 EC´s Machinery, EMC and LVD Directive. Information how to connect to the MOTOMAN XRC is described in the XRC Service Manual. MOTOMAN is not responsible for incidents arising from unauthorized modification of its products.
  • Page 7 Created: 98-08-08 Revised: 00-03-31 Doc. name: GENERAL_WARNING.FM Definition of terms used often in this manual The MOTOMAN manipulator is the YASKAWA industrial robot product. The manipulator usually consists of the controller, the playback panel, the programming pendant and supply cables.
  • Page 8 Injury or damage to machinery may result if the emergency stop circuit cannot stop the robot during emergency. The MOTOMAN XRC should not be used if the emergency stop buttons do not function. Always set the Teach Lock before entering the robot work envelope to teach a job.

  • Page 9: Outline Of Alarm

    MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 5 Outline of Alarm Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm • Error 1. Alarm 1.1 Outline of Alarm When the alarm of level 0-3(major alarm) occurs, the servo power supply is inter- rupted.

  • Page 10: Alarm Message List

    JANCD-XCP01 back up very important file data for the user program with a battery. Careless operation may delete registered data. If repairs for JANCD-XCP01 are necessary, consult MOTOMAN service, before performing any repairs. Alarm number 0010-0999...
  • Page 11 MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 7 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0020 Insertion of the circuit board was Check whether the circuit board COMMUNICA- not completed is correctly inserted.
  • Page 12 MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 8 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0030 ROM ERROR An error was found by sum check Replace the circuit board. [Decimal Data] of system program.

  • Page 13: Error

    MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 9 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0040 MEMORY Memory(RAM) error Replace the circuit board. ERROR When the XCP01 circuit board is (CPU BOARD...
  • Page 14 MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 10 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0050 MEMORY A error occured in PCI bus shared Replace the circuit board. ERROR(PCI- RAM of...
  • Page 15 MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 11 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0060 COMMUNICA- An error occured in communication Check the connection of the com- TION ERROR(I/O of I/O module.

  • Page 16: Maintenance Mode

    MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 12 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0220 MEMORY The job control data was damaged. Initialize the job on maintenance ERROR (JOB mode The whole job data is MNG DATA) deleted.
  • Page 17 MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 13 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0320 VERIFY ERROR The status of the I/O module on ini- Check the I/O module is same as...
  • Page 18 MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 14 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0400 PARAMETER The connection of communication Check the connection of commu- TRANSMISSION cable for servopack was not com- nication cable for servopack.
  • Page 19 MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 15 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0410 MODE CHANGE An error occurred in process of <Data :10-21> ERROR change to normal operation mode.
  • Page 20 MOTOMAN ROBOTICS EUROPE Operator’s manual MOTOMAN XRC Page: 16 Alarm Message List Created: 98-08-19 Revised: 99-08-27 Doc. name: MRS51020-CH1.FM Alarm Message Cause Remedy Number 0902 WATCHDOG An insertion error of the XCP02#2 Insert the circuit board in theCPU TIMER ERROR...
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