Versalift VST-9000I-E100 Service And Installation Manual
  1. Manuals
  2. Brands
  3. Versalift Manuals
  4. Trucks
  5. VST-9000I-E100
  6. Service and installation manual

Versalift VST-9000I-E100 Service And Installation Manual

Aerial device
Hide thumbs
Table of Contents

Advertisement

Quick Links

PLEASE NOTE THE ANSI A92.2-2009 STANDARD AND THE MANUAL OF RESPONSIBILITIES CONTAINS
RECENTLY UPDATED INFORMATION. DEALERS, OWNERS, USERS, OPERATORS, LESSORS AND LESSEES MUST
ADHERE TO THESE UPDATED STANDARDS.
YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH
OPERATOR'S AND SERVICE MANUALS, PROVIDED WITH EACH
VERSALIFT.
AND IS THE SOLE PROPERTY OF TIME MANUFACTURING CO.
CONTENTS ARE NOT TO BE DISCLOSED, COPIED, OR REPRODUCED
IN ANY MANNER WITHOUT THE EXPRESSED, WRITTEN PERMISSION
OF TIME MANUFACTURING CO.
Time Manufacturing Co. 7601 Imperial Drive P.O. Box 20368 Waco, Texas 76702 Phone: 254-399-2100 Fax: 254-751-0775
Time Manufacturing Co. reserves the right to improve the design or change specifi cations at any time without notice.
Service and Installation
Manual
VST-9000I-E100
Aerial Device
NG150001
SERIAL NUMBER
39092-00
MANUAL PART NUMBER
ATTENTION:
DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL
THIS MANUAL CONTAINS CONFIDENTIAL INFORMATION
11/14

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VST-9000I-E100 and is the answer not in the manual?

Questions and answers

Related Manuals for Versalift VST-9000I-E100

Summary of Contents for Versalift VST-9000I-E100

  • Page 1 RECENTLY UPDATED INFORMATION. DEALERS, OWNERS, USERS, OPERATORS, LESSORS AND LESSEES MUST ADHERE TO THESE UPDATED STANDARDS. ATTENTION: DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH OPERATOR’S AND SERVICE MANUALS, PROVIDED WITH EACH VERSALIFT.
  • Page 3 MANUFACTURING COMPANY OWNER’S WARRANTY The Versalift Aerial Platform Lift is engineered and designed to perform as stated on published specifications. Only quality material and workmanship are used in the manufacture of this product. With proper installation, regular maintenance, and periodic repair service, the equipment will provide excellent service.

  • Page 5: Table Of Contents

    Pre-Delivery Testing and Inspection ..................104-7 Section 105- Hydraulic Schematics Hydraulic Schematic (JIC) ..................... 105-2 Wiring Diagram Insulated ...................... 105-3 Section 106- Parts and Assemblies Parts Ordering and Product Support Information ..............106-3 As Built Options and Parts Index VERSALIFT VST-9000-I-E...
  • Page 6 BC-1280-2 Lower Boom Rest ..................BC-1341-6 10 Ft Elevator Auto Latch Installation ............CA-1280-23 Capacity Option 1000 lb Jib & Winch w/ Lift Elevator ....... CC-1280-11 Airline Installation Truguard on Lift Elevator ..........DE-1280-28 Decal Kit 4-Axis Upr Ctrls Truguard Single Tool w/Jib & Winch .....
  • Page 8 SECTION 100 INTRODUCTION VERSALIFT VST-9000-I-E 100-1...
  • Page 9 EMI Safety Manual and Manual of Responsibilities. Detailed information for the effi cient operation of the Versalift aerial device can be found in the accompanying Operator’s Manual. DANGER: THIS EQUIPMENT SHOULD BE OPERATED AND SERVICED ONLY BY COMPETENT PERSONNEL FAMILIAR WITH GOOD SAFETY PRACTICES.
  • Page 10 Figure 1.1 Model VST-9000-I-E Nomenclature VERSALIFT VST-9000-I-E 100-3...

  • Page 12: Section 101- Safety

    SECTION 101 SAFETY VERSALIFT SAFETY 101-1...
  • Page 13 Versalift aerial lift. If any decals are defaced, illegible, or lost they must be replaced immediately. No manual can address every conceivable hazard while installing, maintaining, or servicing an aerial lift.

  • Page 14: Section 102- Theory Of Operation

    SECTION 102 THEORY OF OPERATION VERSALIFT VST-9000-I-E 102-1...

  • Page 15: Mechanical System

    MECHANICAL SYSTEM direct platform movements as the lower boom is being raised. Several mechanical systems are utilized in the operation of the Versalift aerial lift. They are UPPER BOOM - The upper boom pivots about a described in detail below.
  • Page 16 The oil meets the piston and the second, third, fourth, fi fth, sixth and seventh the check valve again, both identical to those in the sections which control the lower boom, upper holding valve. However, the oil is on the backside VERSALIFT VST-9000-I-E 102-3...

  • Page 17: Electrical System

    Refer to the specifi c option the ignition circuit and the start relay control circuit schematics. Descriptions of the major components are broken and the engine stops. in the electrical system are given below. VERSALIFT VST-9000-I-E 102-4...

  • Page 18: Options

    Operation of these two components Truck Ignition Switch - All current used for completes the solenoid control circuit. operating the throttle control system comes from the truck ignition switch. Toggle Switch (Lower Controls) - The single-pole, VERSALIFT VST-9000-I-E 102-5...
  • Page 19 It allows the interlock to be temporarily defeated. Continuous actuation is required to accomplish this. OPERATION THEORY OF OUTRIGGER/BOOM INTERLOCK The outrigger/boom interlock system operates by energizing or de-energizing the solenoid valve. VERSALIFT VST-9000-I-E 102-6...

  • Page 20: Section 103- Service Procedures

    SECTION 103 SERVICE PROCEDURES VERSALIFT VST-9000-I-E 103-1...

  • Page 21: Maintenance And Inspection

    Figure 2 shows the recommend torque requirement without excessive looseness positions for the dial indicator pointer. Once between the inner and outer rings. The bearing VERSALIFT VST-9000-I-E 103-2...
  • Page 22 Replacement Criteria” in this section for other factors related to the conditions of the rotation bearing. NOTE: The axial movement can be monitored and if no increase in axial movement occurs the rotation bearing can be left in service. VERSALIFT VST-9000-I-E 103-3...
  • Page 23 Boom Position Diagram Figure 1 Dial Indicator Position Figure 2 VERSALIFT VST-9000-I-E 103-4...
  • Page 24 C. Inspect all structural components for excessive corrosion or deformation and repair or replace F. Inspect and replace any warning identifi cation, as required. operational, or instruction al decals that are lost, damaged, or illegi ble. VERSALIFT VST-9000-I-E 103-5...
  • Page 25 This could result from a low level Rotation Bearing Grease Fittings of oil, loose suction line fi tting or operating in Figure 3 temperatures too cold for the type of oil used. VERSALIFT VST-9000-I-E 103-6...
  • Page 26 O P E R AT I N G P R E S S U R E A B O V E T H E RECOMMENDED SETTING OF 3000 PSI (210 kg/ B. Inspect slope indicators for true adjustments. VERSALIFT VST-9000-I-E 103-7...
  • Page 27 Rotation Bearing Bolt Inspection - The bolts 3. TESTING fastening the rotation bearing to the turret and pedestal of the Versalift aerial device are one of A. Perform dielectric test per ANSI A92.2 paragraph the load supporting components and because 8.2.4 item 16.
  • Page 28 E. Adjust the gearbox pinion clearance per might be found in any bearing. Fairly large “Gearbox Pinion Clearance Adjustment” rust or metal particles indicate the bearing instructions on turret assembly drawing in “Parts has reached an accelerated wear condition VERSALIFT VST-9000-I-E 103-9...
  • Page 29 One or more of these evaluation criteria should detect the need for rotation bearing replacement long before there is a threat of failure. By maintaining proper rotation bearing lubrication and avoiding overload conditions, the replacement bearing should provide many years of service. VERSALIFT VST-9000-I-E 103-10...

  • Page 30: Torque Chart

    TORQUE CHART VERSALIFT VST-9000-I-E 103-11...
  • Page 31 VERSALIFT VST-9000-I-E 103-12...
  • Page 32 VERSALIFT VST-9000-I-E 103-13...
  • Page 33 VERSALIFT VST-9000-I-E 103-14...
  • Page 34 VERSALIFT VST-9000-I-E 103-15...
  • Page 35 PAGE INTENTIONALLY LEFT BLANK VERSALIFT VST-9000-I-E 103-16...

  • Page 36: Checklist And Record

    MAINTENANCE AND INSPECTION CHECKLIST AND RECORD VERSALIFT VST-9000-I-E SERIAL NO._____________ VEHICLE NO._____________ Fill in date and initial boxes when each check is made. All inspections, adjustments, repairs, and lubrication must be made according to the Service and Installation Manual. Additional copies of this form can be obtained from Time Manufacturing Company.
  • Page 37 MAINTENANCE AND INSPECTION CHECKLIST AND RECORD VERSALIFT VST-9000-I-E SERIAL NO._____________ VEHICLE NO._____________ Fill in date and initial boxes when each check is made. All inspections, adjustments, repairs, and lubrication must be made according to the Service and Installation Manual. Additional copies of this form can be obtained from Time Manufacturing Company.

  • Page 38: Adjustments

    (From base end to rod end and rod end to base end) WARNING: The oil may be hot and under and reinstall in the cylinder. It is certain that air has pressure. Apply a 100 lb minimum force at the top of VERSALIFT VST-9000-I-E 103-19...

  • Page 39: Leveling System Pressure

    Be prepared for a fl ow of hot oil coming fully raised to purge any air from the system. from the bleeder ports. The cylinders will not hold VERSALIFT VST-9000-I-E 103-20...

  • Page 40: Rotation Motor Counterbalance Valves

    Next fully actuate the rotation control for counter-clockwise (CCW) rotation and adjust the cartridge opposite the counter-clockwise (CCW) port to 1100 psi, in the same manner as before. Tighten the lock nuts after adjusting. VERSALIFT VST-9000-I-E 103-21...

  • Page 41: Hydraulic Oil Recommendations

    Fahrenheit Celsius Standard - Recommended 0°F to 110°F -18°C to 43°C for most applications Severe Cold -20°F to 95°F -29°C to 35°C Extreme Heat 32°F to 120°F 0°C to 49°C * Oil to meet or approach MIL-H-5606A VERSALIFT VST-9000-I-E 103-22...
  • Page 42 Mobil DTE 12M Shell Tellus T 22 Texaco Rando HDZ 22 23.1 Exxon Univis HVI 13 13.5 Mobil Aero HFA 13.9 Shell AeroShell Fluid 4 Texaco 5606H 13.8 -107 Kendall Hyken Glacial Blu 14.9 * Meets or approaches MIL-H-5606A VERSALIFT VST-9000-I-E 103-23...

  • Page 43: Care Of Fiberglass Booms

    The following is a list of problem conditions which Time Manufacturing suggests Donar Chemicals may occur during operation of the Versalift, along “Electra Clean” and Costa Chemicals “Formula with some possible causes.
  • Page 44 4. Pump cavitating due to dirty suction strainer PLATFORM LEVELING SLOPPY, OUT OF LEVEL, OR ERRATIC 1. Holding valve is defective. 2. Leveling relief valve setting is too low. BOOM DRIFTS DOWN WHEN CONTROLS ARE IN NEUTRAL Holding valve defective VERSALIFT VST-9000-I-E 103-25...

  • Page 45: Hydraulic Cylinder Repair

    Re-check for any leaks. WARNING: DO NOT USE AIR PRESSURE TO DISASSEMBLE HYDRAULIC CYLINDERS. AIR IS VERY COMPRESSIVE AND SERIOUS INJURY COULD RESULT. VERSALIFT VST-9000-I-E 103-26...
  • Page 46 EXPLODED VIEW OF TIME MANUFACTURING CYLINDER (TYPICAL) Note: To order replacement parts, refer to cylinders drawings in “Cylinders Option” section of this manual. VERSALIFT VST-9000-I-E 103-27...

  • Page 48: Section 104- Installation

    SECTION 104 INSTALLATION VERSALIFT VST-9000-I-E 104-1...

  • Page 49: Introduction

    Time Manufacturing Company. This installation section includes pertinent information about the following: SHIPPING AND HANDLING - A skid has been included with the Versalift to provide a means of • Planning the installation, handling the unit during shipment without damaging •...

  • Page 50: Fasteners

    Versalift aerial lift. may affect mounting location. Varying the location of the aerial lift slightly may simplify the mount ing Prevailing torque nuts are used in structural procedure.
  • Page 51 VERSALIFT VST-9000-I-E 104-4...

  • Page 52: Installation And Pre-Delivery

    Parts and Assemblies Section in this manual for lift specifi cations. installation drawings. Mount Lift - Be sure the Versalift is well 1. Determine Lift Location - See installation balanced before lifting it clear of the shipping drawings for suggested mounting location.
  • Page 53 Engine operating speed must allow the PTO to provide adequate pump flow. The open Check the following items prior to operating the center, fi xed displacement, hydraulic vane pump hydraulic pump. provided has a straight keyed shaft with a SAE VERSALIFT VST-9000-I-E 104-6...

  • Page 54: Predelivery Testing And Inspection

    9. Engine Start/Stop Control - Mount the engine tests in accordance with requirements of 4.5.1 start/stop control box inside the cab to protect it and 4.5.2, and the operational and visual tests in from water. Wire the start/stop system according VERSALIFT VST-9000-I-E 104-7...
  • Page 55 Note: During the stability test, the lifting of a VERSALIFT VST-9000-I-E 104-8...
  • Page 56 Slow operation is impractical for the user and for each of these capacities at the position of worst excessively fast operation can create unsafe stability for each jib capacity. Refer to Section 4 of conditions. It is recommended that the hydraulic VERSALIFT VST-9000-I-E 104-9...
  • Page 57 INTENDED TO PROVIDE ANY INSULATION FROM ELECTRICAL SOURCES. FOR THE PLATFORM TO BE CONSIDERED INSULATED THE ADDITION OF AN ELECTRICALLY CERTIFIED PLATFORM LINER IS REQUIRED. Time Manufacturing Company performs a dielectric test on each insulating Versalift aerial device to the VERSALIFT VST-9000-I-E 104-10...
  • Page 58 Time Manufacturing Company. Of particular importance is the date Platform override control selector switch your Versalift is put in service thus initiating the operates properly. proper warranty period. This information also helps Time Manufacturing Company send important Emergency power (optional) operates properly.
  • Page 59 VERSALIFT VST-9000-I-E 104-12...
  • Page 60 VERSALIFT VST-9000-I-E 104-13...
  • Page 61 VERSALIFT VST-9000-I-E 104-14...
  • Page 62 VERSALIFT VST-9000-I-E 104-15...
  • Page 63 VERSALIFT VST-9000-I-E 104-16...
  • Page 64 SECTION 105 HYDRAULIC / ELECTRICAL SCHEMATICS Wiring Schematics are for reference only. Optional equipment may vary, refer to specifi c options for detailed information. VERSALIFT VST-9000-I-E 105-1...
  • Page 65 VERSALIFT VST-9000-I-E 105-2...
  • Page 66 VERSALIFT VST-9000-I-E 105-3...

  • Page 68: Section 106- Parts And Assemblies

    SECTION 106 PARTS AND ASSEMBLIES (Parts Location and Ordering) Confi rm part numbers in “As Built Section” located in the back of this manual. VERSALIFT VST-9000-I-E 106-1...
  • Page 69 PARTS LOCATION DETAIL VERSALIFT VST-9000-I-E 106-2...

  • Page 70: Parts Ordering And Product Support Information

    Replacement Parts - All parts are original VERSALIFT replacement component. Authorized VERSALIFT dealers are assured of being furnished with authentic parts when purchased from Time Manufacturing Company. Dealers and customers not using original replacement parts from VERSALIFT may experience operational and safety related premature fatigue, wear, and/or failure of components.
  • Page 71 ASSEMBLY IDENTIFICATION EXAMPLE 1 COMPONENT IDENTIFICATION EXAMPLE 2 VERSALIFT VST-9000-I-E 106-4...
  • Page 72 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 107 - 1 VERSALIFT...
  • Page 73 107 - 2 VERSALIFT...
  • Page 74 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 108 - 1 VERSALIFT...
  • Page 75 108 - 2 VERSALIFT...
  • Page 76 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 109 - 1 VERSALIFT...
  • Page 77 109 - 2 VERSALIFT...
  • Page 78 109 - 3 VERSALIFT...
  • Page 79 109 - 4 VERSALIFT...
  • Page 80 109 - 5 VERSALIFT...
  • Page 81 109 - 6 VERSALIFT...
  • Page 82 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 110 - 1 VERSALIFT...
  • Page 83 110 - 2 VERSALIFT...
  • Page 84 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 111 - 1 VERSALIFT...
  • Page 85 111 - 2 VERSALIFT...
  • Page 86 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 112 - 1 VERSALIFT...
  • Page 87 112 - 2 VERSALIFT...
  • Page 88 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 113 - 1 VERSALIFT...
  • Page 89 113 - 2 VERSALIFT...
  • Page 90 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 114 - 1 VERSALIFT...
  • Page 91 114 - 2 VERSALIFT...
  • Page 92 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 115 - 1 VERSALIFT...
  • Page 93 115 - 2 VERSALIFT...
  • Page 94 115 - 3 VERSALIFT...
  • Page 95 115 - 4 VERSALIFT...
  • Page 96 115 - 5 VERSALIFT...
  • Page 97 115 - 6 VERSALIFT...
  • Page 98 115 - 7 VERSALIFT...
  • Page 99 115 - 8 VERSALIFT...
  • Page 100 115 - 9 VERSALIFT...
  • Page 101 Lot No. (527-PRIOR) 115 - 10 VERSALIFT...
  • Page 102 Lot No. (527-PRIOR) 115 - 11 VERSALIFT...
  • Page 103 Lot No. (527-PRIOR) 115 - 12 VERSALIFT...
  • Page 104 Lot No. (527-PRIOR) 115 - 13 VERSALIFT...
  • Page 105 Lot No. (527-PRIOR) 115 - 14 VERSALIFT...
  • Page 106 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 116 - 1 VERSALIFT...
  • Page 107 PAGE INTENTIONALLY LEFT BLANK 116 - 2...
  • Page 108 116 - 3 VERSALIFT...
  • Page 109 116 - 4 VERSALIFT...
  • Page 110 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 117 - 1 VERSALIFT...
  • Page 111 PAGE INTENTIONALLY LEFT BLANK 117 - 2...
  • Page 112 117 - 3 VERSALIFT...
  • Page 113 117 - 4 VERSALIFT...
  • Page 114 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 118 - 1 VERSALIFT...
  • Page 115 118 - 2 VERSALIFT...
  • Page 116 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 119 - 1 VERSALIFT...
  • Page 117 119 - 2 VERSALIFT...
  • Page 118 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 120 - 1 VERSALIFT...
  • Page 119 PAGE INTENTIONALLY LEFT BLANK 120 - 2...
  • Page 120 120 - 3 VERSALIFT...
  • Page 121 120 - 4 VERSALIFT...
  • Page 122 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 121 - 1 VERSALIFT...
  • Page 123 121 - 2 VERSALIFT...
  • Page 124 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 122 - 1 VERSALIFT...
  • Page 125 PAGE INTENTIONALLY LEFT BLANK 122 - 2...
  • Page 126 122 - 3 VERSALIFT...
  • Page 127 122 - 4 VERSALIFT...
  • Page 128 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 123 - 1 VERSALIFT...
  • Page 129 123 - 2 VERSALIFT...
  • Page 130 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 124 - 1 VERSALIFT...
  • Page 131 124 - 2 VERSALIFT...
  • Page 132 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 125 - 1 VERSALIFT...
  • Page 133 125 - 2 VERSALIFT...
  • Page 134 125 - 3 VERSALIFT...
  • Page 135 125 - 4 VERSALIFT...
  • Page 136 125 - 5 VERSALIFT...
  • Page 137 125 - 6 VERSALIFT...
  • Page 138 125 - 7 VERSALIFT...
  • Page 139 125 - 8 VERSALIFT...
  • Page 140 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 126 - 1 VERSALIFT...
  • Page 141 PAGE INTENTIONALLY LEFT BLANK 126 - 2...
  • Page 142 126 - 3 VERSALIFT...
  • Page 143 Lot No. (1134-100087014-53010-1) 126 - 4 VERSALIFT...
  • Page 144 Lot No. (1134-100087014-53035-1) 126 - 5 VERSALIFT...
  • Page 145 Lot No. (527-100080683-53007-1) 126 - 6 VERSALIFT...
  • Page 146 Lot No. (527-100082859-53036-1) 126 - 7 VERSALIFT...
  • Page 147 Lot No. (527-100083690-53045-1) 126 - 8 VERSALIFT...
  • Page 148 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 127 - 1 VERSALIFT...
  • Page 149 127 - 2 VERSALIFT...
  • Page 150 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 128 - 1 VERSALIFT...
  • Page 151 128 - 2 VERSALIFT...
  • Page 152 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 129 - 1 VERSALIFT...
  • Page 153 129 - 2 VERSALIFT...
  • Page 154 129 - 3 VERSALIFT...
  • Page 155 129 - 4 VERSALIFT...
  • Page 156 Lot No. (1134-100087492-53047-1) 129 - 5 VERSALIFT...
  • Page 157 Lot No. (1134-100086804-53046-1) 129 - 6 VERSALIFT...
  • Page 158 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 130 - 1 VERSALIFT...
  • Page 159 130 - 2 VERSALIFT...
  • Page 160 130 - 3 VERSALIFT...
  • Page 161 130 - 4 VERSALIFT...
  • Page 162 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 131 - 1 VERSALIFT...
  • Page 163 PAGE INTENTIONALLY LEFT BLANK 131 - 2...
  • Page 164 131 - 3 VERSALIFT...
  • Page 165 131 - 4 VERSALIFT...
  • Page 166 131 - 5 VERSALIFT...
  • Page 167 131 - 6 VERSALIFT...
  • Page 168 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 132 - 1 VERSALIFT...
  • Page 169 132 - 2 VERSALIFT...
  • Page 170 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 133 - 1 VERSALIFT...
  • Page 171 PAGE INTENTIONALLY LEFT BLANK 133 - 2...
  • Page 172 133 - 3 VERSALIFT...
  • Page 173 133 - 4 VERSALIFT...
  • Page 174 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 134 - 1 VERSALIFT...
  • Page 175 134 - 2 VERSALIFT...
  • Page 176 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 135 - 1 VERSALIFT...
  • Page 177 PAGE INTENTIONALLY LEFT BLANK 135 - 2...
  • Page 178 135 - 3 VERSALIFT...
  • Page 179 135 - 4 VERSALIFT...
  • Page 180 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 137 - 1 VERSALIFT...
  • Page 181 PAGE INTENTIONALLY LEFT BLANK 137 - 2...
  • Page 182 137 - 3 VERSALIFT...
  • Page 183 137 - 4 VERSALIFT...
  • Page 184 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 137 - 1 VERSALIFT...
  • Page 185 PAGE INTENTIONALLY LEFT BLANK 137 - 2...
  • Page 186 137 - 3 VERSALIFT...
  • Page 187 137 - 4 VERSALIFT...
  • Page 188 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 138 - 1 VERSALIFT...
  • Page 189 138 - 2 VERSALIFT...
  • Page 190 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 140 - 1 VERSALIFT...
  • Page 191 PAGE INTENTIONALLY LEFT BLANK 140 - 2...
  • Page 192 140 - 3 VERSALIFT...
  • Page 193 140 - 4 VERSALIFT...
  • Page 194 140 - 5 VERSALIFT...
  • Page 195 140 - 6 VERSALIFT...
  • Page 196 Lot No. (1134-100086950-19742-2) 140 - 7 VERSALIFT...
  • Page 197 Lot No. (1134-100081229-19743-2) 140 - 8 VERSALIFT...
  • Page 198 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 140 - 1 VERSALIFT...
  • Page 199 PAGE INTENTIONALLY LEFT BLANK 140 - 2...
  • Page 200 140 - 3 VERSALIFT...
  • Page 201 140 - 4 VERSALIFT...
  • Page 202 140 - 5 VERSALIFT...
  • Page 203 140 - 6 VERSALIFT...
  • Page 204 Lot No. (1134-100086950-19742-2) 140 - 7 VERSALIFT...
  • Page 205 Lot No. (1134-100081229-19743-2) 140 - 8 VERSALIFT...
  • Page 206 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 141 - 1 VERSALIFT...
  • Page 207 141 - 2 VERSALIFT...
  • Page 208 141 - 3 VERSALIFT...
  • Page 209 141 - 4 VERSALIFT...
  • Page 210 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 142 - 1 VERSALIFT...
  • Page 211 142 - 2 VERSALIFT...
  • Page 212 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 143 - 1 VERSALIFT...
  • Page 213 143 - 2 VERSALIFT...
  • Page 214 143 - 3 VERSALIFT...
  • Page 215 143 - 4 VERSALIFT...
  • Page 216 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 144 - 1 VERSALIFT...
  • Page 217 PAGE INTENTIONALLY LEFT BLANK 144 - 2...
  • Page 218 144 - 3 VERSALIFT...
  • Page 219 144 - 4 VERSALIFT...
  • Page 220 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 145 - 1 VERSALIFT...
  • Page 221 PAGE INTENTIONALLY LEFT BLANK 145 - 2...
  • Page 222 145 - 3 VERSALIFT...
  • Page 223 145 - 4 VERSALIFT...
  • Page 224 145 - 5 VERSALIFT...
  • Page 225 145 - 6 VERSALIFT...
  • Page 226 145 - 7 VERSALIFT...
  • Page 227 145 - 8 VERSALIFT...
  • Page 228 145 - 9 VERSALIFT...
  • Page 229 145 - 10 VERSALIFT...
  • Page 230 145 - 11 VERSALIFT...
  • Page 231 145 - 12 VERSALIFT...
  • Page 232 145 - 13 VERSALIFT...
  • Page 233 145 - 14 VERSALIFT...
  • Page 234 145 - 15 VERSALIFT...
  • Page 235 145 - 16 VERSALIFT...
  • Page 236 145 - 17 VERSALIFT...
  • Page 237 145 - 18 VERSALIFT...
  • Page 238 145 - 19 VERSALIFT...
  • Page 239 145 - 20 VERSALIFT...
  • Page 240 145 - 21 VERSALIFT...
  • Page 241 145 - 22 VERSALIFT...
  • Page 242 145 - 23 VERSALIFT...
  • Page 243 145 - 24 VERSALIFT...
  • Page 244 145 - 25 VERSALIFT...
  • Page 245 145 - 26 VERSALIFT...
  • Page 246 145 - 27 VERSALIFT...
  • Page 247 145 - 28 VERSALIFT...
  • Page 248 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 146 - 1 VERSALIFT...
  • Page 249 146 - 2 VERSALIFT...
  • Page 250 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 147 - 1 VERSALIFT...
  • Page 251 PAGE INTENTIONALLY LEFT BLANK 147 - 2...
  • Page 252 147 - 3 VERSALIFT...
  • Page 253 147 - 4 VERSALIFT...
  • Page 254 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 148 - 1 VERSALIFT...
  • Page 255 PAGE INTENTIONALLY LEFT BLANK 148 - 2...
  • Page 256 148 - 3 VERSALIFT...
  • Page 257 148 - 4 VERSALIFT...
  • Page 258 148 - 5 VERSALIFT...
  • Page 259 Lot No. (280-100086964) 148 - 6 VERSALIFT...
  • Page 260 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 149 - 1 VERSALIFT...
  • Page 261 PAGE INTENTIONALLY LEFT BLANK 149 - 2...
  • Page 262 149 - 3 VERSALIFT...
  • Page 263 149 - 4 VERSALIFT...
  • Page 264 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 150 - 1 VERSALIFT...
  • Page 265 PAGE INTENTIONALLY LEFT BLANK 150 - 2...
  • Page 266 150 - 3 VERSALIFT...
  • Page 267 150 - 4 VERSALIFT...
  • Page 268 When ordering replacement parts, confirm the actual part number with the 'As Built Material List' located in the back of this manual. This list is arranged by option code to provide an easy method to locate part numbers. 151 - 1 VERSALIFT...
  • Page 269 PAGE INTENTIONALLY LEFT BLANK 151 - 2...
  • Page 270 151 - 3 VERSALIFT...
  • Page 271 151 - 4 VERSALIFT...
  • Page 272 151 - 5 VERSALIFT...
  • Page 273 151 - 6 VERSALIFT...

  • Page 274: As Built Options And Parts Index

    AS BUILT OPTIONS AND PARTS INDEX This “As Built Options and Parts Index” includes a list of the components used in the production of this unit. VERSALIFT...
  • Page 275 PAGE INTENTIONALLY LEFT BLANK VERSALIFT...
  • Page 276 Master Switch and Start/Stop (Ins) with 12V SST-37/40-EIH 1.00 TT-1280-4 Turret Assembly - Lift Elevator - Single Platform 1.00 VK-1400-27 Valve Kit 2 Sets Out & Down (4 Spool w/Switch) 1.00 VK-1400-30 Dual Out and Down Interlock Kit 1.00 VK-1400-32 12V Outrigger/Lower Boom Interlock (Special) 1.00 VERSALIFT...
  • Page 277 As Built Option List VST-9000I VST-9000I Base Bill 1.00 Materials: Option Description 34238-DWG VST-8000/8500/9000-I 1.00 PAINT STD Versalift White Paint 4.00 PRIMER-PAINT PRIMER PAINT 4.00 22085-00 EMI Safety Manual 1.00 28093-01 Manual of Responsibility MRA92.2-2009 1.00 FB-1500-6 24X48X42 Right Hand Control 1 Step 1.00...
  • Page 278 None Cond Hose Cover - Cover Only 4704NC-06 15.00 CC-1280-11 58036-1 1/8 Airline Bundle 111.00 CC-1280-11 68106-4 Heat Shrinkable Tubing 0.50 CC-1280-11 68135-1 Liquid Tight Strain Relief 1.00 CFG-VST9000E 22085-00 EMI Safety Manual 1.00 CFG-VST9000E 28093-01 Manual of Responsibility MRA92.2-2009 1.00 VERSALIFT...
  • Page 279 Decal Lanyard Attachment 2.00 DE-1280-29 35409-1 Decal Danger Electrocution 1.00 DE-1280-29 426-011 Versalift Nameplate 2.00 DE-1280-29 4541-1 Decal Versalift (Small Black) 2.00 DE-1280-29 4541-2 Decal Versalift (Large Black) 2.00 DE-1280-29 4542-12 Decal Danger Qualified Operator 1.00 DE-1280-29 4542-12 Decal Danger Qualified Operator 1.00...
  • Page 280 Part Description DE-1341-5 15732-1 Decal Emergency Lowering 1.00 DE-1341-5 34005-1 Decal Pinch Point 10.00 DE-1341-5 4541-2 Decal Versalift (Large Black) 2.00 DE-1341-5 7500-1 Decal Holding Valve 1.00 DE-1400-15 12341-1 Decal Outrigger Operation 2.00 DE-1400-15 39439-DWG Out and Down Outrigger Decal Kit 1.00...
  • Page 281 68046-5 Ring Terminal for Cable 7.00 EP-1340-4 68144-2 Fuse Holder with Clear Cover (DELTEC NFB) 1.00 EP-1340-4 68144-3 300 AMP Fuse (BUSS ANN300) 1.00 EP-1340-4 68176-3 Terminal Insulator 2.00 EP-1340-4 80000-3 Knob 1.00 ET-1280-1 15723-1 Metering Plate Assembly 1.00 VERSALIFT...
  • Page 282 50075-3 Branch Tee Female Swivel JIC 1.00 HK-1280-69 50075-4 Branch Tee Female Swivel JIC 1.00 HK-1280-69 50077-3 JIC Tee 2.00 HK-1280-69 50114-3 1/2 TO 3/8 JIC Reducer 3.00 HK-1280-69 55664-8 1/4 Hose Assy Male Jic to Female Jic 2.00 VERSALIFT...
  • Page 283 Hose Protective Cover 1.00 HK-1280-72 89088-7 Hose Protective Cover 1.00 HK-1280-72 89164-3 Hose Protective Cover (105) 2.00 HK-1280-77 1005492-DWG Single Arm Lift Elevator Hose Kit 1.00 HK-1280-77 10424-2 Handle Upper Control Valve 1.00 HK-1280-77 17656-13 1/2" HOSE ASSY 136" 2.00 VERSALIFT...
  • Page 284 HYD-1280-2 53007-1 Cylinder Slave Leveling (Red Primer) 1.00 Lot No: 527-100080683-53007-1 HYD-1280-2 53010-1 Cylinder Assembly Boom Lift 1.00 Lot No: 1134-100087014-53010-1 HYD-1280-2 53011-1 Cylinder Master Leveling 1.00 Lot No: 1134-100087014-53035-1 HYD-1280-2 53036-1 Cylinder Boom Extension 1.00 Lot No: 527-100082859-53036-1 VERSALIFT...
  • Page 285 35140-2 Cover Winch - 1.00 JW-1270-15 35141-1 Cover Arm - 1.00 JW-1270-15 35141-2 Cover Arm - 1.00 JW-1270-15 35142-1 Cover Jib Turret (RH) - 1.00 JW-1270-15 35143-1 Cover Jib Turret (LH) - 1.00 JW-1270-15 35145-1 Jib Arm (Batchweld) 1.00 VERSALIFT...
  • Page 286 10035-1 Leveling System Relief Valve 1.00 KN-1280-1 10226-1 Pivot Spacer 2.00 KN-1280-1 11724-5 Pin Assembly 12649-13 1.00 KN-1280-1 11821-1 Pedestal Cover 2.00 KN-1280-1 32272-1 Knuckle Weldment 1.00 KN-1280-1 32347-DWG Knuckle Assembly 1.00 KN-1280-1 32349-DWG LEVELING RELIEF VALVE ASSY 1.00 VERSALIFT...
  • Page 287 16.00 LB-1280-4 5531-1 Pin Washer (Zinc Plated) 5.00 LB-1280-4 8526-6 Bearing 4.00 LB-1280-4 8526-6 Bearing 4.00 LB-1280-4 8546-15 Pin Assembly 12616-9 1.00 LB-1280-4 8546-2 Pin Assembly 12616-1 4.00 LB-1280-4 8546-9 Pin Assembly 12616-5 1.00 LB-1280-4 8698-1 Inspection Cover 7.00 VERSALIFT...
  • Page 288 Subframe Extension Plate 1.00 MH-1400-23 1005297-1 Subframe Extension Plate 1.00 MH-1400-23 1005297-2 Subframe Extension Plate 1.00 MH-1400-23 1005297-2 Subframe Extension Plate 1.00 MH-1400-23 1005298-DWG Outrigger Mounting Hardware 1.00 MH-1400-23 1005298-DWG Outrigger Mounting Hardware 1.00 MH-1400-23 31278-1 Plate Center Shear 2.00 VERSALIFT...
  • Page 289 3/8 NC Hex Head Cap Screw 2.00 PS-1280-2 40075-29 1NC Hex Head Cap Screw 1.00 PS-1280-2 40083-16 Button HD Hex Socket Capscrew 4.00 PS-1280-2 40104-14 3/4 NC Hex HD Cap Screw Grade 8 4.00 PS-1280-2 40111-4 3/8-NC Hex Head Cap Screw GR 8 8.00 VERSALIFT...
  • Page 290 1/4 Tube Assy Dbl Lock to Ctrl Vlv Inner 1.00 SC-1280-50 1000497-1 1/4 Tube Assy Dbl Lock to Ctrl Vlv Outer 1.00 SC-1280-50 1000654-1 Truguard Mounting Plate (Aluminum) 1.00 SC-1280-50 1000656-DWG Upr Accessory Valve Assembly Truguard 1.00 SC-1280-50 1000671-5 Custom SAE Straight Thread Fitting 18.00 VERSALIFT...
  • Page 291 Knob 1.00 SC-1280-50 34060-2 Handle Rod (Zinc Plated) 1.00 SC-1280-50 34140-DWG Hr Locking Lever Sub Assembly Drawing 1.00 SC-1280-50 34141-DWG Hr Locking Lever Assembly Drawing 1.00 SC-1280-50 34945-1 4-Axis Handle Body (Machined) 1.00 SC-1280-50 34946-1 4-Axis Control Body 1.00 VERSALIFT...
  • Page 292 6.00 SC-1280-50 45008-1 Roll Pin 2.00 SC-1280-50 45008-28 Roll Pin 1.00 SC-1280-50 50004-1 JIC Swivel 90 Elbow 2.00 SC-1280-50 50004-1 JIC Swivel 90 Elbow 4.00 SC-1280-50 50004-3 Jic Swivel 90 Elbow 14.00 SC-1280-50 50004-3 Jic Swivel 90 Elbow 1.00 VERSALIFT...
  • Page 293 Uniball Rod End 3.00 SC-1280-50 72030-1 Rod End Ball Joint 2.00 SC-1280-50 72030-2 Rod End Ball Joint 2.00 SC-1280-50 72038-1 Rod End Ball Joint # SPM-4S 2.00 SC-1280-50 72046-1 Rod End Ball Joint 2.00 SC-1280-50 72062-1 Roller Thrust Bearing 1.00 VERSALIFT...
  • Page 294 Dash Light (Red Lens) 1.00 SS-60 68039-5 Dash Light - (Bulb 12 V) 1.00 SS-60 80000-3 Knob 1.00 TT-1280-4 1000068-1 Gearbox Shim (Zinc Plated) 2.00 TT-1280-4 1000134-DWG Turret Assembly 1.00 TT-1280-4 1000135-1 Turret Weldment 1.00 TT-1280-4 12593-1 Dual C'Balance Valve Assy 1.00 VERSALIFT...
  • Page 295 VK-1400-32 510370 Offset Head Limit Switch 1.00 VK-1400-32 510390 Arm Adjustable Limit Switch 1.00 VK-1400-32 60013-1 Toggle Switch Micro # 2NT1-3 1.00 VK-1400-32 62016-1 DIN 43650 from a Unwired Connector 1.00 VK-1400-32 68004-1 10 AMP Fuse Holder 79905 1.00 VERSALIFT...
  • Page 296 Description VK-1400-32 68007-3 Relays 1.00 VK-1400-32 80031-7 Watertight Connectors 1.00 VST-9000I 34238-DWG VST-8000/8500/9000-I 1.00 VST-9000I PAINT STD Versalift White Paint 4.00 VST-9000I PRIMER-PAINT PRIMER PAINT 4.00 Sub-Assembly Kits 1005286-1 1005288-1 Outrigger Side Gusset 2.00 1005286-1 1005288-1 Outrigger Side Gusset 2.00...
  • Page 297 Tube 4.00 31256-1 31312-1 Tube 4.00 31256-1 31313-1 Gusset 8.00 31256-1 31313-1 Gusset 8.00 39092-00 89019-1 Vinyl Versalift Binders - 1/2 2.00 39092-00 PAPER PAPER 8-1/2x11 FOR MANUALS 50.00 FB-1500-6 20528-DWG Closed Platforms 1.00 FB-1500-6 25515-1 Shim 8.00 FB-1500-6 32200-1 Platform 24 X 48 X 42 Two Man 1.00...
  • Page 298 42005-2 NC Hex Locknut 5/16 4.00 OR-1400-60 42005-2 NC Hex Locknut 5/16 4.00 OR-1400-60 42005-5 NC Hex Locknut 1/2 8.00 OR-1400-60 42005-5 NC Hex Locknut 1/2 8.00 OR-1400-60 44013-3 Hardened Washer 1/2 16.00 OR-1400-60 44013-3 Hardened Washer 1/2 16.00 VERSALIFT...
  • Page 299 48000-12 Snap Ring Waldes 4.00 OR-1400-60 48000-12 Snap Ring Waldes 4.00 OR-1400-60 48000-12 Snap Ring Waldes 4.00 OR-1400-60 48000-24 Snap Ring 8.00 OR-1400-60 48000-24 Snap Ring 8.00 OR-1400-60 68245-1 Proximity Sensor 5MM 2.00 OR-1400-60 68245-1 Proximity Sensor 5MM 2.00 VERSALIFT...

Table of Contents