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Automation Direct igus XYZ Gantry User Manual

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igus XYZ Gantry User Manual – 1st Ed – 09/14/2022
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Summary of Contents for Automation Direct igus XYZ Gantry

  • Page 1 XYZ g igus antrY anual igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 1...

  • Page 2: Table Of Contents

    � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �19 igus XYZ Gantry User Manual – 1st Ed – 09/14/2022...

  • Page 3: Getting Started

    • Stroke the carriage assembly after each ‘click’ of adjustment and note the carriage travel resistance as well as side-to-side movement. NOTE: The adjustment set screw is brass. Do apply excessive torque or damage may occur to its threads or hex socket. igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 3...

  • Page 4: T-Slot Nuts

    T-Slot Nuts All igus linear actuators have 8 pre-installed t-slot nuts, M5-0.8, 4 each side. Remove the shipping set screws for freedom of movement along the T-slot. igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 4...

  • Page 5: Linear Actuator Mounting

    The included mounting clamps fit into the bottom side cavity of the extrusion and can be positioned anywhere along the length of the linear actuator. NOTE: Not all included mounting clamps may be needed. igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 5...

  • Page 6: Gantry Accessories

    • 8 Low Profile SHCS M6-1.0 x 20mm Angle Brackets A-AK-0026 kit includes: • 2 Angle Brackets • 4 SHCS M6-1.0 x 20mm • 8 SHCS M5-0.8 x 10mm • 8 T-slot nuts M5-0.8 igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 6...

  • Page 7: Motor Bracket Assembly

    SHCS M5-0.8 x 10mm (x4) SJCA-30C-6.35 STP23-SAW SHCS M4-0.7 x 8mm SJCA-30C-10 SJCA-30C-8 SJC-30-RD-SLEEVE (x4) SHCS M4-0.7 x 8mm (x2) SJCA-30C-8 SVL201-SAW SHCS M5-0.8 x 12mm (x4) SJCA-30C-14 SVL202-SAW igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 7...

  • Page 8: Zlw Series (Belt Driven)

    SHCS M5-0.8 x 10mm (x4) SJCA-30C-6.35 STP23-ZLW Shoulder Screw SJCA-30C-10 SJC-30-RD-SLEEVE Ø6 x M5-0.8 x 20mm (x4) SHCS M4-0.7 x 8mm (x2) SJCA-30C-8 SVL201-ZLW SHCS M5-0.8 x 10mm (x4) SJCA-30C-14 SVL202-ZLW igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 8...

  • Page 9: Sensor Attachment

    Best control practice is to use Normally Closed (NC) for this purpose. RECOMMENDED ADC INDUCTIVE PROX SENSORS Sensor PN Switch Normal State N.O. P8-AN-1F N.O. P8-AN-2A N.C. P8-CN-1A N.O. P8-AP-1F N.O. P8-AP-2F N.C. P8-CP-1F N.C. P8-CP-2F igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 9...

  • Page 10: Saw Series Assembly/Disassembly

    Screw. Lead Nut should be opposite side from the input shaft. Turn Lead Screw to engage with Lead Nut. This will pull the Carriage Plate fully onto rails. 3. Gently install O-ring onto Lead Screw until seated into notch (SAW1040 only). 4. Install end block. igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 10...
  • Page 11 Lead Screw turns freely with no lengthwise movement of the Lead screw drive subassembly. Alternate tightening of the shaft collar screws until fully tightened. Finally, rotate lead screw to access shaft collar set screw and tighten. igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 11...

  • Page 12: Saw Lead Nut Replacement

    Remove 4 M5-0.8 x 12mm SHCS to release Lead Nut and Retainer. ii. Remove old Lead Nut and press in new Lead Nut with groove facing down. iii. Replace Retainer and re-install screws. igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 12...

  • Page 13: Zlw Series Assembly/Disassembly

    2. Slide the Carriage Plate onto the Rails. 3. Install the End Stop onto the rails using 2 screws (Low Profile SHCS M4-0.7 x 10mm). 4. Insert Drive Pulley subassembly into the End Stop. igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 13...
  • Page 14 ZLW1040S-8 / ZLW1080S-8 1975 ZLW1040S-10 / ZLW1080S-10 2375 Timing Belt Information Material: Polyurethane with Steel Cords Tooth Profile: AT5 Belt Width: 16mm Belt Mass: 0.059 kg/m Color: White igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 14...
  • Page 15 XYZ g igus antrY anual 9. Install the End Stop covers igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 15...

  • Page 16: Zlw Series Belt Tensioning

    2. Once the proper belt tension is achieved, install 4 Locking Set Screws 3. Verify Belt Tension. If adjustment is needed, loosen the Locking Set Screws and repeat the above steps. 4. Install plastic End Caps igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 16...

  • Page 17: Bearing Block Alignment Procedure (All Models)

    7. With a rubber hammer, sharply hit the center of the Carriage Plate. This fully seats the Bearing Liner. This step can be done any time, after installation or use, when the carriage seems to have resistance to motion. igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 17...

  • Page 18: Bearing Block Liner Replacement (All Models)

    1. Gently turn each of the 4 Clearance adjustment set screws fully counter-clockwise 2. To remove Bearing Liner, push down on the tab and roll. 3. To install new Bearing Liner, drop in and roll until seated igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 18...

  • Page 19: Zlw Dual X Connecting Shaft

    7. Slide the Connecting Shaft into position of 1 Drive Coupling and tighten clamp screw onto the drive shafts. 8. Move Carriages of both actuators to same end of stroke and tighten 2nd Drive Coupling clamp screw to Connecting Shaft. igus XYZ Gantry User Manual – 1st Ed – 09/14/2022 Page 19...

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