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Summary of Contents for CAS LCH-TCR302
- Page 1 Car Collision Repair System LCH-TCR302 User Manual Canada Auto Solutions Inc. 1115 Crestlawn Drive Mississauga Ontario Canada 905-602-0226...
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Page 2: Table Of Contents
CONTENTS Chapter 1 GENERAL INFORMATION ............ 3 1.1 GENERAL INFORMATION ............................3 1.2 TRADEMARK ................................ 4 1.3 SYMBOLS ................................4 Chapter 2 FRAME MACHINE DESCRIPTION ........5 2.1 GENERAL PRESENTATION OF STANDARD COMPONENTS ................. 5 2.1.1 FRAME ASSEMBLY ............................5 2.1.2 CLAMPS/SUPPORT ASSEMBLY ........................ -
Page 3: Chapter 1 General Information
Chapter 1 GENERAL INFORMATION 1.1 GENERAL INFORMATION Read the manual carefully prior to starting the frame machine. The Operators and the Qualified Technicians have to familiarize themselves with the instructions contained in the present publication. 1. The goal of this this manual is providing the user all the necessary information so that, besides a correct use of the frame machine, he is able to use it on the most security way. -
Page 4: Trademark
1.2 TRADEMARK When receiving the frame machine,please check the parts of the identification nameplate that has to correspond to following. Table 1: MODEL: LCH-TCR302 FRAME LENGTH 5600mm FRAME WIDTH 2200mm FRAME HEIGHT 580mm Specification HYDRAULIC PRESSURE 70Mpa(1000psi) POST MAX. TENSION... -
Page 5: Chapter 2 Frame Machine Description
Chapter 2 FRAME MACHINE DESCRIPTION 2.1 GENERAL PRESENTATION OF STANDARD COMPONENTS The frame machine H-100 standard type is composed as follows: Table 2: MAIN PART PART QUAN. UNIT FRAME ASSEMBLY Frame Pulling tower Main chain Piece Chain with hook Piece Loading ramp Piece Overhead boom... -
Page 6: Clamps/Support Assembly
The overhead puller is mounted on the tower that repairs the top area of accident vehicle . 2.1.2 CLAMPS/SUPPORT ASSEMBLY The CLAMPS/SUPPORT DEVICE of MEG210C is consisted of four main clamps and two wheel brackets. The clamp system is used to locate, clamp and support the vehicle. These clamps can be adjusted up and down. -
Page 7: Applicability
Table 3: A list of available pulling tools are shown below DESCRIPTION QUAN. Scissor Clamp 1(Set) Small Clamp 1(Set) Heavy duty Clamp 1(Set) Big mouth Clamp 1(set) Handy Hook 1(Set) Frame rack clamp 1 (Set) Steel wire 1(Set) 8(9) Chain 2(Piece) Gallus 1(Piece) -
Page 8: Chapter 3 Installation
Chapter 3 INSTALLATION 3.1 UNPACKING After transportation, remove the wrapping and ensure that: a. The content of the package corresponds to what was agreed upon in the order. b. There are not visibly damaged parts. In both cases, if problems are encountered, do not proceed with the installation of the machine and warn the manufacturer immediately of the damage and/or of the missing parts on opening the wrapping. -
Page 9: Installation
3.2.2 INSTALLATION 1. TOWER INSTALLATION a. Firstly the frame of Frame machine should be in an appropriate place. Taking into consideration that the suitable distance should be left between the frame and the surrounding walls (recommended about 3 meters) in order to operate conveniently. b. -
Page 10: Chapter 4 Security Norms
l. Install the connector onto the cylinder. And attach the hose with the swivel connection. m. Attach the pump on the other end of the hose. Then attach the thin hose on the compressor. Chapter 4 SECURITY NORMS 4.1 GENERAL RULES ATTENTION: Follow carefully the supplied indications. -
Page 11: Specific Norms
time to study. b. The personnel in vocational training will only be able to operate the frame machine if they are constantly supervised by experienced persons. 4.3 SPECIFIC NORMS In the paragraphs below are listed all the regulations and prohibitions to be Observed in order to prevent possible accidents: 4.3.1 INSIDE THE REPAIRING OPERATION ENVIRONMENT 1. -
Page 12: Using Hydraulic Operation
4.3.2 USING HYDRAULIC OPERATION 1. Attention related pressure range. Do not exceed equipment ratings. 2. Never attempt to lift a load weighing more than the capacity of the hydraulic system. 3. Checking the sealed capability of the hydraulic system constantly, and if it is not be in good position, repair and replace it immediately. -
Page 13: Clamp Process
1. Check that the screws of the various components have not been loosened during the installation. 2. If the national law requires the approval of use it has to be certified by the expert nominated on the periodic control card reported at the back of the manual. 3. -
Page 14: Frame Process
loosen, the vehicle body may slip to cause the person injured. 5.3 FRAME PROCESS 5.3.1 The operations for the frame lifting process are: 1. Before lifting the frame, each tower should be located on the respective longer edge of frame, and then fix them. Illustration. 2. -
Page 15: Operating The Pulling Tower
avoid the damage caused by falling more quickly. 5.3.3 Operating the pulling tower 1. Locate one pulling tower near the distortion of the accident vehicle. Considering two pulling towers pull together if the degree of damage is very bad. 2. Install the tower onto the inside orbit and the outside lower orbit of the frame firmly. 3. - Page 16 11. If preceding the next operation or pulling again, the operator should open the return-to- tank valve in order to release the pressure. Then the tower post will be returned to the primary position. 12. Adjust the chains, guide-ring and other accessories. Then repeat from step 1. CAUTION: During the operation, nobody is allowed to stand behind the tower post and the pulling tools in order to avoid the damage caused by chains or tools fly backwards.
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Page 17: Hydraulic System Process
frames have fallen. To stop the cylinder from retracting, release the treadle and return it to the hold position. b. To hold the cylinder position. The pump will stop and hold pressure when the treadle is in the free/neutral position (treadle is not depressed in either “PRESSURE” or ”RELEASE”... -
Page 18: Frequently Questions
3. Operators should change hydraulic oil every 200 to 300 working hours. If there is lots of dust in the work environment, the frequency should be controlled every about 35 working hours. ATTENTION: The hydraulic oil must be changed full. 4. -
Page 19: Chapter 7 Maintenance Register
Release valve malfunction Return flow or coupler restricted/blocked Cylinder will not return B)Double-acting type Low oil flow rate Reserve not vented Inadequate air supply Dirty air filter Clogged inlet filter Chapter 7 MAINTENANCE REGISTER TYPE OF DETAILED CONTENT DATA SIGNATURE MAINTENANCE...
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