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INSTALLATION MANUAL
FOR YOUR SAFETY - This product must be installed and serviced by a gas fitter who is licensed and qualified
in pool equipment in accordance with AS/NZS 5601 and any other local applicable regulations. Before
installing this product, read and follow all warning notices and instructions that accompany this product.
Failure to follow warning notices and instructions may result in property damage, personal injury, or death.
Improper installation and/or operation may void the warranty.
Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury,
property damage, or death. DO NOT MODIFY THIS APPLIANCE.
IXI
Gas pool and
spa heater
WARNING
(all models)
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Summary of Contents for Astralpool IXI
- Page 1 INSTALLATION MANUAL (all models) Gas pool and spa heater WARNING FOR YOUR SAFETY - This product must be installed and serviced by a gas fitter who is licensed and qualified in pool equipment in accordance with AS/NZS 5601 and any other local applicable regulations. Before installing this product, read and follow all warning notices and instructions that accompany this product.
- Page 2 IXI gas pool and spa heater Installation Manual EQUIPMENT INFORMATION RECORD DATE OF INSTALLATION INSTALLER INFORMATION INITIAL PRESSURE GAUGE READING (WITH CLEAN FILTER) PUMP MODEL HORSEPOWER FILTER MODEL CONTROL PANEL MODEL SERIAL NUMBER...
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Page 3: Table Of Contents
IXI gas pool and spa heater Installation Manual Table of Contents Section 1. Important Safety Instructions ... 4 Section 9. Final Installation Check ......31 Operating Instructions ............31 Section 2. General Information ......6 Important Safety Information ........... 31 Technical Assistance ..............6 First Time Start-up Procedure ........... -
Page 4: Important Safety Instructions
IXI gas pool and spa heater Installation Manual Section 1. Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment, basic safety precautions should always be followed,... - Page 5 IXI gas pool and spa heater Installation Manual WARNING People with infectious diseases should not use a spa or hot tub. To avoid injury, exercise care when entering or exiting the spa or hot tub. Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconsciousness and possible drowning.
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Page 6: General Information
Section 2. General Information WARNING Consult heater operation and installation instructions This manual provides installation and operation for water temperature guidelines before setting instructions for the AstralPool IXI pool and spa gas temperature. heater. • Spa or hot tub water temperature should never exceed 40°C (104°F). -
Page 7: Specifications
• 230 VAC, 50Hz ULPG 40.6 cm Natural Gas (NG) • The IXI heater has a special venturi-type combustion system which self (16") compensates for changes in barometric pressure up to 1372 m (4500′) above ULPG High Altitude sea level. At elevations above 1372 m (4500′), the heater MJ output can be expected to be reduced by 4% for every 305 m (1000′) over 1372 m (4500′) -
Page 8: Certification Codes And Standards
(AHJ). In the absence of local codes, please refer to the latest edition of the national codes for installation: The IXI pool and spa heaters meet or exceed the requirements of energy conservation regulations such as those in regions that have disallowed the use of continuously lit pilot type ignition sources. -
Page 9: Getting Started
Section 3. Getting Started Item Description Quantity IXI Gas Heater Install the IXI in accordance with the procedures in this Sweep Elbow manual, local codes and ordinances, and in 50mm Universal Union Tail accordance with the latest edition of the appropriate national code. -
Page 10: Location Requirements
Be sure to confirm with all local and national codes before beginning the installation. The IXI heater is shipped from the factory with an exhaust vent configured for outdoor installation. The heater is designed and certified, per AS/NZS 5263 for... -
Page 11: Outdoor Installation
Installation Manual Combustible Surface 150 mm (6") Service Clearance " TOP: 915 mm (36 ") FRONT OR REAR: 610 mm (24 t a n d i s v e n r a n u s t... -
Page 12: Indoor And Outdoor Shelter Installation
Although it is always preferable to systems that could spray water on it. install the heater on a non-combustible surface, the IXI-series has been certified by Water from sprinklers can damage IAPMO-R&T Oceana to applicable national standards for installation on solid, firm, controls and electronic components. - Page 13 Installation Manual 4.3.1 Combustion Intake Air Supply Greater Than 3 m As outlined in the latest edition of ANSI standard Listed Vent Cap Z223.1 (NFPA 54), the heater location must be End of flue shall be: properly vented to provide sufficient air supply for 61 cm Min.
- Page 14 • Vent pipe type and material must be carefully selected and depends on the type of installation. When the IXI heater is installed indoors or in an • Do not locate the vent terminal where exhaust outdoor shelter the vent pipe sizing must be in...
- Page 15 For indoor installations, as an added measure of safety, AstralPool strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces.
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Page 16: Gas Connections
Vent System With New Components AFTER CONTACTING ASTRALPOOL FOR THE PROPER INSTRUCTIONS AND CONVERSION KIT. When replacing an existing pool heater with the IXI, it All questions should be directed to the AstralPool is recommended that a new appropriate venting customer service center at 1300 186 875. -
Page 17: Inlet Gas Pressure Test
Installation Manual Inlet Gas Pressure Test ATTENTION Before the heater can be put into service it is Do not use fl exible appliance connectors on any gas connections unless the connector is AGA approved... -
Page 18: Special Precautions For Ulpg Gas
Installation Manual For ALL installations the combustion air openings Locate the inlet pressure tap on the gas valve. requirements and AS/NZS 5601 MUST be followed for safe and proper operation. Using a small flathead screwdriver (ideally .100”... -
Page 19: Water Connections
NOTE: When pool equipment is located below the pool no less than 114 lpm (30 gpm) of fl ow through the surface, AstralPool is not responsible for any large scale heater. Flow rates at less than 114 lpm (30 gpm) may water loss, fl ooding or damage caused by a leak. -
Page 20: Plumbing Connections
Lift heater top panel. Be careful not to damage or the minimum flow of 114 lpm (30 gpm). IXI heaters are apply undue stress to the user interface wiring. high efficiency heaters. Heaters typical of this construction may have higher head loss characteristics Rotate the heater top panel 180°. - Page 21 Water Inlet Piping There are two options for water inlet connections on Union Tailpiece Cut Pipe the IXI. Both configurations use the same water outlet O-Ring Top Inlet Manifold Orifice to return heated water to the pool. Be sure to check...
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Page 22: Water Pressure Switch Adjustment
Installation Manual WARNING To avoid an electrical shock hazard, which can result in serious injury or death, ensure that all electrical power to the system is turned off before approaching, inspecting or troubleshooting any leaking valves or plumbing that may have caused other electrical devices in the surrounding area to get wet. -
Page 23: Check Valve Installation
See Figure 16. A pressure relief valve is not supplied with the IXI heater. However, it is recommended that a pressure NOTE: PVC and or brass fi ttings must be installed... -
Page 24: Auxiliary Components, Chlorinators, Ozone Generators And Sanitizing Chemicals
Chemicals threads. Drilling a 3 mm (1/8”) diameter hole fi rst will help prevent thread damage. The IXI heater is manufactured with materials that are • Install a 19 mm (3/4”) threaded nipple, elbow and not compatible with high concentrations of ozone, the pressure relief valve. -
Page 25: Electrical Connections
Installation Manual Section 7. Electrical Connections The heater comes factory-wired for installation with 230 Volt, 50 Hz AC field electrical supply. Wiring connections must be made exactly as shown in the wiring diagram found on the inside of the heater WARNING door. -
Page 26: Service Access
While cutting this zip tie be sure not to damage or abrade any of the wires. Bonding AstralPool requires that the appliance be connected to a “bonding loop” that includes all electrical equipment in the system and on the equipment pad. Bonding... -
Page 27: Optional Remote Controls
Section 8. Optional Remote Controls Connecting to a Remote TSTAT (2-Wire Connection)/AstralPool Intelli-Heat The IXI heater controls can be wired for remote Controller operation. Viron Connect Control Systems will permit the heater to be operated by remote control. Please An interrupt (on/off-type) remote can be connected as note only suitable for Touchscreen firmware 3.6 or... -
Page 28: Connect To A Viron Connect Or "Smart" Communication Via Rs-485
AstralPool Connect 10 Systems Communication Via RS-485 Ensure the heater has been disconnected from When connecting an AstralPool IXI gas heater to the power. AstralPool VIRON Connect controller, an RJ12 cable Remove 4 screws on the front panel to remove needs to be plugged into the heater’s thermostat via... - Page 29 Installation Manual Connect 10 Touchscreen Setup Note: that the IXI interface is not IP rated so must be installed in this location. Note: The colour touchscreen must be revision 3.9 or greater. Run the included RJ12 cable through the low The Connect10 button pcb must be revision be V2.2...
- Page 30 Installation Manual heater with an IXI gas heater for use with a Viron Connect 10, ensure the Connect 10 is in SYSTEM mode. Note: The following steps are only required if replacing a non-AstralPool branded heater with an IXI gas heater for use with a Viron Connect 10.
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Page 31: Final Installation Check
Installation Manual Section 9. Final Installation Check First Time Start-up Procedure In order to ensure proper function and successful WARNING installation, it is required that the operation of the Vent pipes and heater tops get hot! These surfaces can cause serious burns. - Page 32 Installation Manual FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or death. (A) This appliance does not have a pilot light. It is equipped with an ignition device which automatically lights the heater. Do NOT try to light the burners by hand.
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Page 33: To Turn Off Gas To The Heater
Setting Up Heater Options valve body. • Shut off the external gas supply valve to the The IXI gas heater’s function are controlled via the heater. user controls at the front of the unit. In addition to • Replace the rear panel or top. - Page 34 To Change Temperature After 5 seconds of inactivity, new ixi gas pool and spa heater Installation Manual Set Point temp is stored as the set point. Hold for 5 Seconds. MENU MENU POOL 9.7.3 Operating The Heater •...
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Page 35: Shutting Down The Heater
Installation Manual Section 10. Maintenance Shutting Down The Heater Complete shutdown instructions are as follows. Refer If the heater is not going to be used for an extended Figure period of time and in colder climates, shut it down completely. -
Page 36: Saturation Index
Any questions regarding proper water balance can be directed to our product support line at AstralPool® or to your local pool dealer. NOTE: The Thermal Regulator Valve (TRV) is an indicator A saturation index of 0 is perfectly balanced of how well the water balance is being maintained. -
Page 37: Winterizing
Installation Manual 10.5 Spring Start-up • If the pool is only going to be used on weekends, reduce the heater temperature control setting by 4 When winterized, the heater should be reassembled or 6 degrees during the week. Reset it to the 26°C by a qualified professional technician in the Spring. - Page 38 Guidelines For Professional Inspections The following inspections should be made once a year or as needed. Routine inspections are a critical to the safety and long life of your AstralPool pool equipment. Sight Glass • Check for loose or broken wires and terminal View With Heater Top Panel Removed connections.
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Page 39: Section 11. Troubleshooting
Common Problems AstralPool strongly recommends that you call a qualified service technician to perform all service and repairs on the heater. To locate a licensed or qualified technician service company, call AstralPool, 1300 186 875, or visit www. AstralPool.com.au. The following table lists some of the most common problems when running the heater. Most problems occur when the heater is started for the first time after installation or at spring start-up. -
Page 40: Service Diagnostic Messages
Installation Manual 11.2 Service Diagnostic Messages The controller monitors several functions of the heater. In the event of a malfunction, the controller will display a FAULT message. The following table lists the Heater Service Messages along with potential causes and remedies. -
Page 41: Section 12. Professional Service And Maintenance
Section 12. Professional Service and Maintenance AstralPool strongly recommends that you call a qualified service technician to perform all service and repairs on the heater. To locate a licensed or qualified technician or independent service company in your area, contact... -
Page 42: Section 13. Spare Parts
AstralPool. Plus, the use of unauthentic parts voids all factory warranties. AstralPool does not sell parts directly to pool owners, so when it’s time for maintenance, please see your local AstralPool stockist for genuine parts. You can find a dealer here at www.AstralPool.com.au/find-a-dealer. -
Page 43: Cabinet Assembly Spare Parts List And Exploded Parts Diagram
Installation Manual 13.2 Cabinet Assembly Spare Parts List and Exploded Parts Diagram Key No Description model 200 model 370 Heater Jacket Top Kit (no User Interface) R0592400 R0592400 Corner Post Kit, Left/Right (set of 2) -
Page 44: Heat System Spare Parts List And Exploded Parts Diagram
Installation Manual 13.3 Heat System Spare Parts List and Exploded Parts Diagram 13.3.1 Combustion Chamber Assembly Key No* Description model 200 model 370 Exhaust Elbow Assembly Kit R0590200 R0590200 Band Clamp Kit R0590400 R0590400... - Page 45 Installation Manual 13.3.2 Burner Assembly Description model 200 model 370 **ULPG ULPG Blower Assembly Kit R0591100 R0591100 R0591100 R0591100 Air Intake Grate Kit R0591200 R0591200 R0591200 R0591200 Blower Intake Orifice Kit R0734101 R0734101 R0734102...
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Page 46: Water System Spare Parts List And Exploded Parts Diagram
Installation Manual 13.4 Water System Spare Parts List and Exploded Parts Diagram Key No Description model 200 model 370 Access Door Kit R0589600 R0589600 Thermal Regulator Valve Kit (TRV) R0589700 R0589700 Bypass Kit R0589800... -
Page 47: Electrical System Spare Parts List And Exploded Parts Diagram
Installation Manual 13.5 Electrical System Spare Parts List and Exploded Parts Diagram Key No Description model 200 model 370 Ignition Control Kit R0456901 R0456901 Transformer Kit R0456301 R0456301 User Interface Kit R0591901 R0591901 User Interface Lid Kit... - Page 48 For full warranty terms and conditions and to register your warranty, simply visit www.astralpool.com.au/warranty or www.astralpool.com.nz/warranty and complete your details. Or scan the QR code and be taken directly to the registration page. Record your equipment details here for quick reference: For AU Model No.:...
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