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Serigstad MAXIFEEDER User Manual

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User manual
MAXIFEEDER & MAXIMAG
We secure the forage quality and
automate heavy and time consuming
work.
Important for animal welfare, farmers
and the society.
www.serigstad.no
Rev.
17.12.2021

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Summary of Contents for Serigstad MAXIFEEDER

  • Page 1 User manual MAXIFEEDER & MAXIMAG We secure the forage quality and automate heavy and time consuming work. Important for animal welfare, farmers and the society. Rev. www.serigstad.no 17.12.2021...

  • Page 2: Table Of Contents

    16 Connecting ............page 17-27 Customization............page 28-29 Knife setup............page 30-31 Dunctional description........page 32-35 Use MaxiMag............page 36-37 Use MaxiFeeder........... page 38-41 App............... page 42-43 Maintenance............page 44-47 Troubleshooting..........page 48 Spare parts............page 49-54 Recycling............... page 55 Contact..............

  • Page 3: Introduction

    INTRODUCTION Dear customer! We appreciate the trust shown to our company purchasing Serigstad MaxiFeeder/MaxiMag. The product is tested and built on a highly reliable and known technology. The product fullfil strict safety and quality requirements. Upon delivery our distributor will give you information about control, maintenance and adjustments on the machine.

  • Page 4: Declaration Of Conformity

    DECLARATION OF CONFORMITY...

  • Page 5: Safety

    SAFETY WARNING! THE SYSTEM CAN BE REMOTE-CONTROLLED AND START-UP AUTOMATICALLY SEVERAL TIMES A DAY WITHOUT SUPERVISION! PLACE ATTACHED WARNING SIGNS VISIBLE AT THE ENTRANCE OR IN NATURAL AREA BY THE MACHINE. THE SYSTEM IS TO BE SECURED WITH PHYICAL BARRIERS. SEE OUR RECCOMANDATIONS AND LEARN PRECAUTIONS FOR STAYING IN DANGER AREAS.
  • Page 6 Crushing hazard, op- erating machine can cause serious injury Never stay in danger or death area durig operation an start-up Use included lifting lugs when lifting the machine. Lifting lugs are disassembled before start-up. Figure 1: MaxiFeeder with machine labelling...
  • Page 7 SAFETY Description Decals Warning sign 996760 - red and yellow zone Be careful! Make sure you read and understand the instruction manual before startup, maintenance and adjustments are made. Warning sign 7996765 - red and yellow zone Be careful! Keep distance to running equipment. Do not stand in hazard area during startup or operation.

  • Page 8: Dimensional Sketch

    DIMENSIONAL SKETCH Figure 2: Dimensional sketch MaxiFeeder. Figure 3: Dimensional sketch MaxiMag.

  • Page 9: Hazard Areas

    MEDIUM Yellow zone | 400-1000mm from machine RISK AREA Representerer potensielt fareområde under Represents potentional hazard are during operation. Figure 4: MaxiFeeder with hazard areas. Green zone | 1000mm from machine Represents low risk of injuries during operation.
  • Page 10 Lockable main power switch is placed on the left side of the control cabinet. • Light signals: Green: the machine has power supply. Yellow: during start-up and operation. Red: emergency stop is activated or fault occur. Acoustic signal before startup. Figure 5: MaxiFeeder with SafeGuard fences.
  • Page 11 HAZARD AREAS Height of safety fence (according to standard: EN ISO 13857:2008): • If the machine is raised with extended leg set, the height of the safety fence must be at least 300mm higher than the lower frame on the feed table. See figure below. •...

  • Page 12: Installation

    It can be delivered as MaxiMag with only feedtable/magazine or MaxiFeeder with cutting device for cutting and processing of forage. The system can be delivered with up to 5 mid-sections of 2 meters each, for a total length of 14,5 meters. The shortest unit, consists of only back- and front-section will have a total length of 4,5 meters.
  • Page 13 INSTALLATION STAN The stand is assembled to the frame of the machine. The stand has lugs for assembling supporting struts and must therefore be placed inwards toward the underside of the machine. The leg on the stand is prepared for adaption on site and can be cut to the required length. To fasten the floor fastener a hole is drilled in the leg.
  • Page 14 INSTALLATION In the front of the machine bracket for supporting strut must be placed and holes drilled in the frame. In the back of the machine the bracket is placed as shown on figure 11. Bracket Supporting strut Figure 13: Supporting strut fastened to the frame with bracket.
  • Page 15 INSTALLATION LOAD CELL MaxiFeeder with cutting device has a load cell installed in each leg to measure the forage amount which goes through the machine. The load cells are placed on a ball to remove side circuits. These balls are placed after the legs are assembled.
  • Page 16 TECHICAL DATA MOTOR KNIFEDRUM 9,2 kW 1450 RPM Gear transmission: 1:9,69 Shaft/bearing: 40 mm MOTOR CONVEYOR BELT 0,25 kW 1380 RPM Gear transmission: 1:821,70 Shaft/bearing: 40 mm Figure 19: MaxiFeeder with motors.

  • Page 17: Technical Data

    3 faser + null + jord for 400V MAXIFEEDER OG MAXIMAG IS DELIVERED IN 230V OR 400V MaxiFeeder use a control cabinet with more advanced software while MaxiMag has a control cabinet with a more Two motors for conveyor belt is used when there are three or more midsections.
  • Page 18 Installed and tested control cabinet from factory. Explanation Control Cabinet Explanation Control Cabinet Rectifier Terminal block Safety relay for emergency stop Motorprotector Frquensy converter Fuse Input- /output- signal Main power switch Emergency stop circuit Power supply Figure 20: MaxiFeeder control cabinet.
  • Page 19 CONNECTING MAXIFEEDER...
  • Page 20 CONNECTING MAXIFEEDER...
  • Page 21 CONNECTING MAXIFEEDER...
  • Page 22 CONNECTING MAXIFEEDER...
  • Page 23 CONNECTING MAXIFEEDER...
  • Page 24 CONNECTING MAXIMAG NOTE! All connecting must be performed by authorized personal. Installed and tested control cabinet from factory. Explanation Control Cabinet Explanation Control Cabinet Rectifier Terminal block Safety relay for emergency stop Motorprotector Frquensy converter Fuse Input- /output- signal Main power switch Emergency stop circuit Power supply Figure 21: MaxiMag control cabinet.
  • Page 25 CONNECTING MAXIMAG PCSCHEMATIC Automation Project title: Feeding table Project no.: Project rev.: Page Customer: Serigstad Agri DCC: Scale: Page title: MainPower Drawing no.: Page rev.: Previous page: Tegninger Filename: SerigstadTegning Constructor (project/page) Last printed: 20.09.2019 Next page: Page ref.: Appr. (date/sign.) Last correction: 12.09.2019...
  • Page 26 CONNECTING MAXIMAG PCSCHEMATIC Automation Project title: Feeding table Project no.: Project rev.: Page Customer: Serigstad Agri DCC: Scale: Page title: PLC Input Dwg. no.: Page rev.: Previous page: File name: SerigstadTegning Eng. (proj/page): Last print: 20.09.2019 Next page: Page ref.: Appr.
  • Page 27 CONNECTING MAXIMAG PCSCHEMATIC Automation Project title: Feeding table Project no.: Project rev.: Page Customer: Serigstad Agri DCC: Scale: Page title: Safety relay Dwg. no.: Page rev.: Previous page: File name: SerigstadTegning Eng. (proj/page): Last print: 20.09.2019 Next page: Page ref.: Appr.

  • Page 28: Customization

    CUSTOMIZATION LOADING FROM THE SIDE By removing rear pole and assemble a short side plate we create a clearing of nearly 2 meter in the rear end of the machine. This makes it possible to load the machine from a side. Make sure the photocells are placed above each other for signal.
  • Page 29 Both diode on the photocells light up = photocells have not contact with the opposite photocell. The control system will thereby assume the feed table/chamber is full. Figure 23: Placing of photocells on MaxiFeeder.

  • Page 30: Knife Setup

    The drum plates are named with C. and C.. . MaxiFeeder use two different types of knifes distributed all over the knife drum as shown on the illustration on next page. The distribution of right and left bended knifes provide a good balance between cutting of forage and feeding capacity.
  • Page 31 KNIFE SETUP Figure 27: “Folded” knifedrum with standard setup with 59 knifes. This distribution provides a calm and balanced rotation of the knife drum. CHANGE OF KNIFES The knifes are inserted into the groove in the drum and fastened with supplied bolt and nut in knife holder.

  • Page 32: Dunctional Description

    Figure 29: MaxiMag with sectional measurements. The smallest MaxiFeeder consists of a back section and a front section with a length of 4,5 meters. Thereon the machine extends with mid sections wit a length of 2 meters each.
  • Page 33 This might be a TopFeeder (belt feeding installation) or similar. MaxiFeeder runs in sequences for start-up and stop. During operation the ampere use of the knife drums are monitored to adjust, eventually stop, the operation if necessary.
  • Page 34 FUNCTIONAL DESCRIPTION SAFEGUARD SYSTEM MaxiFeeder and MaxiMag can communicate with several other machines to improve the operation and security. Several of Serigstads cutting machines can be installed in the same system to achieve different mixes of forage. Start-up signal form a superior control unit such as TopFeeder, distribution wagon and so on.
  • Page 35 FUNCTIONAL DESCRIPTION AUTOMATIC FLOW ADJUSTMENTS MENGDEREGULERING AV UTFÔRING MaxiFeeder with cutting device can monitor and adjust the forage flow to achieve an even and correct feeding. The forage flow is monitored by a ultrasonic sensor. If the amount deviate from required amount speed of the conveyor belt will automatically be regulated.

  • Page 36: Use Maximag

    USE MAXIMAG 1. Reset 2. Emergency stop 3. Turn switch: loading - 0 - feeding 4. Main power switch Figure 32: MaxiMag control cabinet. Figure 33: Loading of magazine.
  • Page 37 USE MAXIMAG RESET OF EMERGENCY STOP If emergency switch has been activated; loosen emergency switch and press reset button for 3 seconds. LOADING OF FORAGE • Put turn switch in “loading” position. • 10 seconds acoustic and light signal. • Conveyor belt reverse until remaining forage is detected on the rear photocells.

  • Page 38: Use Maxifeeder

    USE MAXIFEEDER MAIN SCREEN INTERFACE PHOTOCELLS KUTTING DEVICE PARAMETER Green: chamber is Red symbol: kutting Values that vary empty device stand still. during operation. Grey: forage in Green symbol: kutting chamber. device operating. ARROWS Indicate direction of conveyor belt during operation.
  • Page 39 During the first start-up after installation the time from MaxiFeeder stops until the conveyor is empty is measured. This makes the basis for extra running time conveyor.
  • Page 40 Speed conveyor belt during manual control can be adjusted by pressing the value. Activate external conveyor if this is to be controlled by the MaxiFeeder. Figure 38: Screenshot manual. SERVICE Overview if running time and services. After service is carried out confirm by...
  • Page 41 2. Press blue switch until a “click” is heard from SafeGuard control cabinet. 3. Press blue switch again until a “click” is heard from MaxiFeeder control cabinet. 4. Press and hold “reset error” button on the screen for a couple of second.

  • Page 42: App

    As an additional choice MaxiFeeder can be delivered with app control. Machine is connected to the local network (wifi). This allows us to monitor and control the machine from anywhere – in the barn, in the sofa or on the train.
  • Page 43 USE OF APP When the first time setup is done the app is used as follows: Open eCatcher (log on if necessary) Choose the relevant machine and thereby “Connect” MaxiFeeder MaxiFeeder HMI Remote Viewer, eventuelt Open Choose the relevant machine.

  • Page 44: Maintenance

    MAINTENANCE Proper maintenance extends the machines working time and contribute to a trouble-free op- eration. Regular inspections also provide a financial benefit in form of a low power consump- tion, lower repair costs and higher productivity. After 24 hours of operation a follow-up check is made for certain elements of the machine as the conveyor belt, grease, knifes and oil-level on transmission.
  • Page 45 MAINTENANCE LUBRICATION MaxiFeeder is supplied with lubrication points in front of the machine, see figure 40. In the rear-end there is lubrication ponts in each end of the shaft, see figure 41. MaxiMag has two lubrication points, one on each side of the drive shaft.
  • Page 46 The position and dispersion of knifes are important to prevent unnecessary wear on the knife drum and ensure satisfactorily and efficient cutting of forage. Follow guide on page 31. Figure 46: MaxiFeeder with knifes for dry forage to the left and standard knifes to the right.
  • Page 47 MAINTENANCE STANDARD KNIFE Standard knife is used when the forage is fluctuating in the percentage of dry residue in forage. Standard knife has a wavy edge to grab as much forage as possible on each turn. Figure 47: Standard knife. KNIFE FOR DRY MATTER Knife for dry matter is used when the forage has a dry residue from 30% and...

  • Page 48: Troubleshooting

    TROUBLESHOOTING Problem: Possible caused by: Try the following : Motor protection for the conveyor High voltage loss. Measure voltage during opera- belt is activated during operation. tion. If drop exeeds 20% contact your local electricity plant. Won’t start Check if emergency stop is activa- Turn the switch to release the ted.

  • Page 49: Spare Parts

    SPARE PARTS ITEM NO. PART NUMBER DESCRIPTION QTY. 19170 Komplett frontramme magasin 19100 Frontseksjon MaxiFeeder 19160 Komplett midtseksjon 19110 Komplett bakseksjon magasin M_X84C_C_349,30_-F_BR_N_A_-R_D_B3.3d 19211 Motor H side 19215 Bakre endeplater med sensorholder 19063 Motorbrakett 71052 Justerbar kombifot nr 2 19278 Stag for føtter MaxiFeed...
  • Page 50 19095 Montert V sidedeksel 19005 Tannhjul 30 tanns m taperlock 19004 PVC skjørt 19102 Front plate 19279 Strammebrakett for kjede 19281 Strammehjul MaxiFeeder Material: Thickness: Surface treatment: Tolerance not specified according to: Sheet scale: Drawing number. Revisjon: NS-1430: 1:50 19100 Designed by: 21.05.2021...
  • Page 51 SPARE PARTS ITEM NO. PART NUMBER DESCRIPTION QTY. 19115 Sveist bakseksjon magasin 2234,0 19126 Bakre bunnplate vannfast 15 mm 1551 19125 Sveist beinfeste 19131 Modul skjøtestykke 19135 Stramme aksel komplett 19132 Slitelist for bakseksjon 19141 Plast halvdel støtterull 19140 Monterte midtre støtteruller 19203 Heiseøre Material:...
  • Page 52 SPARE PARTS 40,0 Leverandør: HYDRO.MEC Motor 0,55 Kw Utveksling: 349,3:1 4,01 Omd/min Torqe: 1215Nm Material: Thickness: Surface treatment: Tolerance not specified according to: Sheet scale: Drawing number. Revisjon: NS-1430: 19211 Designed by: 28.05.2019 Projection: Weight M_X84C_C_349,30_-F_BR_N_A_-R_D_B3.3d Motor H side Content in: Project: Replaced by: Test...
  • Page 53 Drawing number. Revisjon: Tolerance not specified according to: NS-1430: 1:20 71090 Designed by: 12.10.2018 Weight Projection: Helge Kpl. beinsett 1 f. veieceller Serigstad Agri AS Content in: Project: Replaced by: Exactfeeder Helge ITEM NO. PART NUMBER DESCRIPTION QTY. 19262 Feste 19263 Støttestag for bein...
  • Page 54 CONNECTION JOINT CAM LOCK LOCKSCREW PHOTO Art. nr. 7465120 Art. nr. 7996014 KNIFE R BEND WITH WAVES KNIFE L BEND WITH WAVES Art. nr.19272 Art. nr. 19271 KNIFE R BEND MAXIFEEDER KNIFE V BEND MAXIFEEDER Art. nr. 19273 Art. nr. 19001...

  • Page 55: Recycling

    RECYCLING When the equipment is worn out and reached its service time, proper waste management is important to ensure clever utilisation of resources in the waste and to protect the environment. Electrical components such as cables, switches, sensors, control cabinets and motors classifies as EE-waste.

  • Page 56: Contact

    Adress Nordlysvegen 5, 4340 Bryne, NORWAY| E-Mail: ordre@serigstad.no | Phone.: 0047 46 85 46 65...

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