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Summary of Contents for Serigstad FLEXIFEED
- Page 1 FLEXIFEED Etbl. 1864 INSTRUCTION MANUAL Automate heavy and time consuming work! 08.07.2019...
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Page 2: Table Of Contents
A great deal of the heavy silage handling is taken away due to Serigstad feed solutions. INTRODUCTION DECLARATION OF CONFORMITY SAFETY 5 - 11 INSTALLATION CONNECTING 13 - 15 CUSTOMIZATION 17 - 19 21 - 22 MAINTENANCE 23 - 25... -
Page 3: Introduction
Dear customer! We appreciate the trust shown to our company purchasing Serigstad FlexiFeed. The product is tested and built on a highly reliable and known technology. The product fullfil strict safety and quality requirements. On delivery our distributor will give you information about control, maintenance and adjustments on the machine. -
Page 4: Declaration Of Conformity
DECLARATION OF CONFORMITY... - Page 5 SAFETY INSTRUCTIONS ALWAYS CHECK MACHINE BEFORE USE TO ENSURE PROPER AND SAFE OPERATION. COVERS AND PROTECTIVE MEASURES MUST ALWAYS BE CLOSED DURING OPERATION. KEEP VISUAL SUPERVISION OF MACHINE DURING STARTUP AND OPERATION. MACHINES PLACED ON STANDS, PLATFORMS OR IN RAILS MUST BE SECURED WITH OBSTRUCTIONS OR SAFE ZONE TO PREVENT ACCESS TO HAZARD AREAS.
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Page 6: Safety
Serial number plate Crushing hazard, op- erating machine can cause serious injury or death. Covers must be closed during operation. Tighten conveyor belt after use of new machine. (Paint is worn off). Transport Check frequently! Figure 1 FlexiFeed with machine labels... - Page 7 SAFETY Warning sign 996760 - red and yellow zone Be careful! Make sure you read and understand the instruction manual before startup, maintenance and adjustments are made. Warning sign 7996765 - red and yellow zone Be careful! Keep distance to running equipment. Do not stand in hazard area during startup or operation.
- Page 8 DIMENSIONS Figur 2 Dimensional sketch of FlexiFeed...
- Page 9 Before entering high risk areas for maintenance, adjustments or repairs, always turn off and lock the main power switch. HIGH RISK AREA HIGH RISK AREA Inside safety barrier = high risk zone Figure 3 Hazard areas around FlexiFeed...
- Page 10 HAZARD AREAS SAFETY FUNCTIONS • Emergency stop button is placed on front of control cabinet. • Lockable main power switch is placed on left side of control cabinet. Figure 4 FlexiFeed with chained conveyor and safety fence.
- Page 11 Height of safety fence (according to standard: EN ISO 13857:2008): • If FlexiFeed is raised with extended leg set, the height of the safety fence must be at least 300 mm higher than the lower frame on the feed table. See figure 4 and 5.
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Page 12: Installation
When extended leg sets are used for FlexiFeed, and optionally free standing or integrated feed table, it is important to assemble the support rods correctly. The legs on the FlexiFeed as well as the feed table are mounted to the floor, taking the floor material and quality into account. The support rods are then mounted on the legs. -
Page 13: Connecting
Min. 35 A Min. 25 A for 400 V VOLTAGE FlexiFeed is available in 230V and 400V versions. CONTROL CABINET The control cabinet is factory-fitted and assembled in front or on either side of the machine, according to the order. - Page 14 CONNECTION 230V...
- Page 15 CONNECTION 400V...
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Page 16: Customization
CUSTOMIZATION DRUM OPENING AND BALE SIZE There are three selectable drum openings to choose from. Minimal drum opening processes the grass more and prolongs operating time. The centre drum opening is the factory setting, and is used in most cases. Large drum opening for bales with diameter 1,8 m and high capacity. - Page 17 TILPASNING AV MASKIN...
- Page 18 KNIFE SETUP TYPES AND PLACEMENT OF KNIVES FlexiFeed is delivered with a knife drum capable of holding up to 60 knives as standard. Correct type and placement of knives is important to ensure optimal feeding as well as reliable operation. The choice is governed by several factors including dry matter content, reliability and cutting rate.
- Page 19 KNIFE SETUP Flattened view of knife drum with standard setup with 20 knives. This setup gives a balanced rotation of the knife drum. The scrapers are placed on both sides of the segment with fewer knives, as shown on the first row on figure 12.
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Page 20: Use
NB! Unplug power before performing service or maintenance! Make sure no animals or people are located in hazard areas before startup. Due to the aforementioned reasons, it is not allowed to extend the cables for the control cabinet to control the machine from a different room. STARTUP PROCEDURE STOP PROCEDURE Reverse the conveyor belt for a maximum... - Page 21 OPERATING MODE Step mode can be selected if there is problems related to high loads resulting in motor overload during startup. Step mode is recommended for soft bales, silo lifts, after loading new bales or when reduced feed delivery is desired. Power supply Timer for step mode Figure 16 Control cabinet...
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Page 23: Maintenance
MAINTENANCE Good maintenance extends the life of the machine and contributes to a trouble-free operation. Regular supervision also provides financial benefits in terms of lower power consumption, lower repair cost and higher productivity. After 24 hours of operation some elements need a check up as paint wears off and to ensure the machine functions optimally. - Page 24 MAINTENANCE LUBRICATION POINTS All machines delivered after 01.01.2016 is delivered with central lubrication system. The lubrication points are in the front of the machine on each side of the knife drum. TENSIONING THE CONVEYOR BELT The conveyor belt must be checked regularly as paint wears off and extends as a result of wear.
- Page 25 MAINTENANCE MAINTENANCE OF KNIVES We recommend to use the cardboard template to check the knives. If the blade height is lower than the dotted red line on the cardboard template, the knife must be replaced. NOTE! When replacing knives - wear gloves! When sharpening knives - wear safety glasses! Lightly sharpen the outside edge of the blade with an angle grinder.
- Page 26 2. Insufficient carrier effect of 2. Weld additional knobs on conveyor chain carriers. (Check serigstad.no for more information) Wedgning between drums and 1. Worn knives 1. Inspect knives. Sharpen or motor protection activating replace if necessary.
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Page 27: Spare Parts
SPARE PARTS... - Page 28 SPARE PARTS...
- Page 29 SPARE PARTS...
- Page 30 SPARE PARTS...
- Page 31 SPARE PARTS...
- Page 32 SPARE PARTS...
- Page 33 SPARE PARTS...
- Page 34 Designed by: 05.02.2013 Weight Projection: Helge Kpl. H. lager taggtrommel Serigstad Agri AS Content in: Project: Replaced by: RBK Flexifeed fôrutlegger Helge ITEM NO. PART NUMBER DESCRIPTION QTY. 17076 Reimstrammebrakett SE18 17077 Reimstrammerull R23 Stor rull for reimstrammer: Delnummer 17072...
- Page 35 OPTIONAL: ADJUSTABLE LEGS...
- Page 36 OPTIONAL: CROSSFEEDER...
- Page 37 OPTIONAL: ADJUSTABLE FUNNEL...
- Page 38 Figure 25 Remote control for FlexiFeed Art. no. 7466820 Remote control for FlexiFeed. Simplifies the feed handling without compromising your safety. In order to maintain safety, the cutter is started at the machine. Then, the conveyor chain can be activated from the remote control up to 5 meters from the machine.
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Page 39: Recycling
RECYCLING When the equipment is worn out and reached its service time, proper waste management is important to ensure sensible utilisation of resources in the waste and to protect the environment. Electrical components such as cables, switches, sensors, control cabinets and motors classifies as EE-waste. -
Page 40: Contact
CONTACT Distributor Address Serigstad Agri AS Vardheiveien 60 4340 Bryne Norway Phone: 46 85 46 65 Email: post@serigstad.no Internet: serigstad.no...
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