SIAM SIDDOS-automat 3M Operation Manual
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SIAM SIDDOS-automat 3M Operation Manual

SIAM SIDDOS-automat 3M Operation Manual

Dynamograph
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Limited Liability Company
Tomsk Scientific Introduction Innovation Company "SIAM"
DYNAMOGRAPH
«SIDDOS-automat 3М»
OPERATION MANUAL
Russia
2019

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Summary of Contents for SIAM SIDDOS-automat 3M

  • Page 1 Limited Liability Company Tomsk Scientific Introduction Innovation Company “SIAM” DYNAMOGRAPH «SIDDOS-automat 3М» OPERATION MANUAL Russia 2019...

  • Page 3: Table Of Contents

    ..............20 YNAMOGRAPH OPERATING PRINCIPLE 7. DYNAMOGRAPH OPERATION DESCRIPTION ......... 20 7.1 S ..............21 WITCHING ON AND SWITCHING OFF 7.2 W "SIAM S " ....21 ORK WITH THE GAUGES IN THE ERVICE APPLIED SOFTWARE 7.3 B ....................24 ATTERY CHARGE 8.

  • Page 4: Overview

    1. OVERVIEW Dynamograph “SIDDOS-automat 3M” is a complex of electronic devices and application software that provides automation of the dynamogram control process, primary study processing and database maintenance. Testing process is conducted in an automatic mode. All the research types require no more than one operator (two operators at use of the gauge without the lifting mechanism).

  • Page 5: Basic Specifications

    2. BASIC SPECIFICATIONS Parameter name Norm on specifications Explosion proof mark according to GOST 31610.0- 1Ex ib IIB T3 Gb X 2014 (IEC 60079-0:2011) IP degree of protection according to GOST 14254- up to IP54 2015 0  10 000 kgf Load monitoring range 0,5 ...

  • Page 6: Components And Delivery Set

    3. AC adapter 4. Charge cable 5. Bag for the dynamograph 6. Load cell supporting plate 7. «DB SIAM» and/or SiamService software 8. Operating documentation: 8.1. SIDDOS-automat 3М. Certificate 8.2. SIDDOS-automat 3М. Operation manual 8.3. DB SIAM/SiamService software user’s guide 8.4.

  • Page 7: General Provisions (Regulatory Framework)

    4. SAFE OPERATION GUIDELINES 4.1 General Provisions (regulatory framework)  The design of the wellhead equipment is to be approved by the Russian Technical Surveillance Agency (RTSA).  Preparation of the well for tests should be conducted in accordance with the requirements of the current Manual and internal guidelines for maintaining and testing wells approved by the head of the company.

  • Page 8: Requirements To The Test Object

    "Electrical installations in hazardous areas”. The personnel is required to pass the relevant examinations.  Personnel must participate in on-the-job training session on research equipment operation. The training session is given by the manufacturing company.  The personnel quantity to operate the dynamograph is about 1-2 people.
  • Page 9 НЕ МЕНЕЕ 45 мм НЕ МЕНЕЕ 105 мм Figure 1. Carrier bar of wellhead polished rod - Installation and operation of the sucker rod pumping unit and its electrical equipment shall be carried out in accordance with the "Regulations on Labor Safety in Oil and Gas Industry". - The control station of the sucker rod pumping unit must have a mode switch for manual operation.

  • Page 10: Safety Measures During The Operation

    Figure 2. Wellhead equipment - The service site must meet the requirements of the "Oil and Gas Industry Safety Regulations". The diagram of the site is shown in the picture. - If the height of the wellhead rod packing is low (up to 2 m above the ground), portable sites may be used provided that they meet the above requirements.
  • Page 11 connecting rod mechanism and a V-belt drive; - operating without stopping the sucker rod pumping unit; - locating people under the sucker rod pump and its horsehead; - turning the pulleys manually and braking them with non-standard devices (pipes, scrap, etc.); - using of non-standard means of switching the motor on and off;...

  • Page 12: Preparation Of Surface Facilities

    of the well. 4.2.2 Preparation of surface facilities Check the availability and serviceability of the handbrake, horsehead holder, protective fences and service platform. If the sucker rod pumping unit is operated in remote control mode or in automatic mode, switch the control to manual according to the instructions.

  • Page 13: The Procedure Of Safe Disassembly Of The Dynamograph

    until the wedges are completely brought together. As a result, the upper crosshead should rise above the hanger thrust sleeve and transfer the entire load to the gauge prism. It must be ensured that the upper beam only transfers the load to the gauge prisms and does not come into contact with the jack housing.

  • Page 14: Scheduled Maintenance And Repair Work

    4.5. Scheduled maintenance and repair work In case of malfunctions, please contact the manufacturer of the complex or specialized organizations that have a certificate for repair work from the manufacturer. Disassembly of the dynamograph and other products of the complex leads to the loss of warranty. - It is forbidden to disassemble the dynamograph and other elements of the complex and perform repair work on the well.

  • Page 15: Storage And Transportation

    Front view of the connector. Short circuit 2 and 3 for the forced restart. 4.6. Storage and transportation Please store the tool in its standard bag in dry heated rooms with the – 10 C to + 40 C temperature range and moisture content of 80% and below.

  • Page 16: Ensuring Explosion-Proofness Of The Product

    5. ENSURING EXPLOSION-PROOFNESS OF THE PRODUCT. 5.1. Explosion-proofness of the product Explosion-proofness of the device is provided by the type of protection "intrinsically safe electric circuit" “ib” level, according to the requirements of GOST 31610.11-2014 (IEC 60079-11:2011), which is achieved by the following: Basic circuit diagram includes the protective component “Fib”.

  • Page 17: Measures To Ensure And Keep The Device Explosion-Proofness During The Assembly, Disassembly And Repair Of The Dynamograph

    The maximum temperature of overheating of components and connections in the circuit diagram during normal operation is 15 °C max. Thus, the surface temperature of conductors and elements during operation and at maximum operating temperature plus 50 ° C is not more than 65 ° C.
  • Page 18 - meet the requirements specified by the "X" sign in the explosion proof mark (see item 1.3.2 of TU 4273-004-20690774-2018). 5.2.4 Measures to ensure explosion-proofness during repair: - the device must be repaired only by the employees of the manufacturer. Repair by third parties or individuals is prohibited.

  • Page 19: General Information On The Tool

    6. GENERAL INFORMATION ON THE TOOL 6.1 Design and use of dynamograph components Dynamograph "SIDDOS-automat 3" (hereinafter a dynamograph) designed for integrated control of sucker rod pumping units (SGNU). It provides automatic control of dynamograms such as "load - position of the rod"...

  • Page 20: Dynamograph Operating Principle

    6.2 Dynamograph operating principle The dynamograph operating principle is to simultaneously record the change in time of load on the polished rod and its displacement at different operating modes of the rocking machine. In the dynamograph the type of test "DYNAMOGRAM" is implemented - recording the dependence of load-position of the rod.

  • Page 21: Switching On And Switching Off

    The device is switched off automatically after 3 minutes of inactivity. Automatic shutdown also occurs when the battery voltage drops to 3.2 volts. 7.2 Work with the gauges in the "SIAM Service" applied software. Before starting work on the terminal, the software must be installed.
  • Page 22 Figure 4 Figure 5 Go to the “Control panel” tab, in wich the connected sensor is to be displayed. The sensor window should show the data being updated, indicating that the sensor has been successfully connected to the terminal (see Figure 6). (see Figure 6).
  • Page 23 Figure 6. Gauge list In the “Help” tab check the availability of information about the field to be measured. If the information about the field is absent, enter it manually. To measure the dynamogram click to the sensor in the “Control Panel”.

  • Page 24: Battery Charge

    7.3 Battery charge If the battery voltage drops to 3.2V, it must be recharged. If necessary, it can also be charged when the battery voltage exceeds 4V. The dinamograph has a built-in battery charger, which provides optimal charging mode and prolongs the battery life. The battery is automatically fully discharged before recharging to ensure maximum battery life and eliminates the need for cycling.
  • Page 25 When storing the device, a monthly check of installed accumulator voltage shall be done at least monthly and charged when needed. Charging shall only be done at positive temperatures!

  • Page 26: Claim Information

    Web-address: http://www.siamoil.ru For repair and maintenance of products manufactured by TSIIC “SIAM” LLC please contact the service centers of the company: 1. Service center in Neftejugansk, Tyumen region 106 Microrayon 11B, Neftejugansk, 628305, Tyumen region, Russian Federation; tel.: (34632) 3-44-69; +7912-812-95-73.
  • Page 27 tel.: +7917-013-21-74. 4. Service center in Almetyevsk, Tatarstan Republic 7a Bazovaya Str, Almetyevsk, 423450, Tatarstan Republic, Russian Federation; tel.: (3822) 65-58-80; 45-021. 5. Service center in Tomsk 3 Belaya Str., Tomsk, 634003, Russian Federation. tel.: (3822) 90-00-08; 20-02. Name, date Claim Measures taken...
  • Page 28 REVISION RECORD SHEET Revi- Numbers of sheets (pages) Total Ref # of Incoming Signa- Date sion sheets docu- ture Revised Replace Annulled (pages) of ment of sup- document porting document...

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