IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and de- scribed in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.
IMPORTANT SAFETY PRECAUTIONS Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
Page 5
ing is performed that involves B+, horizontal de- earth ground. If a voltage reading in excess of 1.0V flection or high voltage. Correct operation of the X- is obtained, remove and reinsert the AC power radiation protection circuits also must be recon- plug in the opposite polarity and again measure firmed each time they are serviced.
Page 6
Precautions during Servicing 3) Align the lengths of the wires to be connected. In- sert the wires fully into the connector. A. Parts identified by the ( # ) symbol are critical for 4) Use the crimping tool to crimp the metal sleeve at safety.
Page 7
Safety Check after Servicing Examine the area surrounding the repaired location Chassis or Secondary Conductor for damage or deterioration. Observe that screws, parts and wires have been returned to original posi- tions. Afterwards, perform the following tests and con- Primary Circuit Terminals firm the specified values in order to verify compliance with safety standards.
STANDARD NOTES FOR SERVICING Circuit Board Indications How to Remove / Install Flat Pack-IC a. The output pin of the 3 pin Regulator ICs is indicat- 1. Removal ed as shown. With Hot-Air Flat Pack-IC Desoldering Machine: (1) Prepare the hot-air flat pack-IC desoldering ma- Top View Bottom View chine, then apply hot air to the Flat Pack-IC (about...
Page 9
3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from pin or the solder lands under the IC when remov- all pins of the flat pack-IC.
Page 10
2. Installation (4) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from soldering iron to center of the flat pack-IC and heat the foil of each pin of the flat pack-IC on the CBA up.
Page 11
Instructions for Handling Semiconductors Electrostatic breakdown of the semiconductors may occur due to a potential difference caused by electro- static charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is prop- erly grounded to remove any static electricity that may be charged on the body.
CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart Note : (1) Order of steps in procedure. When reassembling, This flowchart indicates the disassembly steps for the follow the steps in reverse order. These numbers cabinet parts, and the CBA in order to gain access to are also used as the Identification (location) No.
ELECTRICAL ADJUSTMENT INSTRUCTIONS How to set up the service mode: General Note: "CBA" is abbreviation for "Circuit Board Assem- Service mode: bly." 1. Use the service remote control unit. NOTE: 2. Turn the power on. (Use main power on the TV Electrical adjustments are required after replacing unit.) circuit components and certain mechanical parts.
Page 16
2. Initial Setting 1. Press "MENU" button on the service remote con- General trol unit. Then select "COLOR" (CLR) display. 1. Enter the Service mode. (See page 5-1) 2. Press "CH o/p" buttons on the service remote 2. Press "VOL p" button on the service remote control control unit so that the value of "COLOR"...
Page 17
4. H f Adjustment 7. SD Check Mode 1. Enter the Service mode. (See page 5-1) Purpose: To get correct horizontal frequency. 2. Press "1" button on the remote control unit. The Use service remote control unit. unit enter the SD-Check mode. 1.
Page 18
8. H. Position Adjustment 10. V. Position Adjustment Purpose: To obtain correct horizontal position of Purpose: To obtain correct vertical width of screen image. screen image. Symptom of misadjustment: If V. Position is incor- Symptom of Misadjustment: If H. Position is incor- rect, vertical height of image on the screen may not be rect, horizontal position of image on the screen may properly displayed.
Page 19
13. PIN Cushion Adjustment 14. Cut-off Adjustment Purpose: To adjust the beam current of R, G, B, and Purpose: To obtain correct straight vertical line of screen voltage. screen image. Symptom of Misadjustment: If H.Pin cushion is incor- Symptom of Misadjustment: White color may be reddish, greenish or bluish.
Page 20
15. White Balance Adjustment 16. Sub-Brightness Adjustment Purpose: To mix red, green and blue beams correctly Purpose: To get proper brightness. for pure white. Symptom of Misadjustment: If Sub-Brightness is Symptom of Misadjustment: White becomes bluish incorrect, proper brightness cannot be obtained by or reddish.
Page 21
19. Convergence Adjustment The following adjustments normally are not attempted in the field. Only when replacing the Purpose: To obtain proper convergence of red, green CRT then adjust as a preparation. and blue beams. 18. Purity Adjustment Symptom of Misadjustment: If Convergence Adjust- ment is incorrect, the edge of white letters may have Purpose: To obtain pure color.
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS Standard Notes Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement compo- nents rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements;...
Page 28
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE_A,_V FUSE. ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE_A,_V. 2.
Page 29
Main 1/4 Schematic Diagram VIDEO SIGNAL MAIN 1/4 Ref No. Position IC111 IC151 TRANSISTORS Q111 Q131 Q161 Q321 Q361 L2712SCM1...
Page 30
Main 2/4 Schematic Diagram VIDEO SIGNAL AUDIO SIGNAL MAIN 2/4 Ref No. Position IC431 IC771 IC801 TRANSISTORS Q801 Q811 CONNECTORS CN801 CN802 L2712SCM2...
Page 31
Main 3/4 Schematic Diagram CAUTION ! IF SIGNAL Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK NOTE : VIDEO SIGNAL If Main Fuse (F601) is blown, check to see that all components in the power supply OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE.
Page 32
Main 4/4 & CRT Schematic Diagram MAIN 4/4 Ref No. Position Ref No. Position Ref No. Position TRANSISTORS CONNECTORS Q1511 IC551 CN571 TRANSISTORS WH301A Q1521 Q511 WH501A Q1531 CONNECTORS Q512 TEST POINTS Q547 TP591 CN1501 WH301B Q551 TP592 Q552 WH501B TP601 Q561 VARIABLE RESISTORS...
Page 33
Main CBA Top View CAUTION ! CAUTION: FOR CONTINUED PROTECTION AGAINST RISK BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE. SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED.
Page 34
Main CBA Bottom View CAUTION: FOR CONTINUED PROTECTION AGAINST RISK BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION ! OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE. Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED.
Page 35
CRT CBA Top View CRT CBA Bottom View CRT CBA Ref No. Position TRANSISTORS Q1511 Q1521 Q1531 CONNECTORS CN1501 WH301B WH501B WF14 WF15 Q1521 Q1521 Q1511 Q1511 Collector Base Collector Base Q1531 Base WF13 Q1531 Collector 7-15 7-16 BL2700F01012-2...
WAVEFORMS WF1 ~ WF16 = Waveforms to be observed at Waveform check points. (Shown in Schematic Diagram.) Input: NTSC Color Bar Signal (with 1kHz Audio Signal) INITIAL POSITION: Unplug unit from AC outlet for at least 5 minutes. reconnect to AC outlet and then turn power on. (Brightness---Center Color---Center Tint --- Center Contrast---Approx 70%) 1DIV: 2V 20µs 1DIV: 0.5V 20µs...
Page 37
WF1 ~ WF16 = Waveforms to be observed at Waveform check points. (Shown in Schematic Diagram.) Input: NTSC Color Bar Signal (with 1kHz Audio Signal) INITIAL POSITION: Unplug unit from AC outlet for at least 5 minutes. reconnect to AC outlet and then turn power on. (Brightness---Center Color---Center Tint --- Center Contrast---Approx 70%) 1DIV: 200V 20µs WF13...
IC PIN FUNCTIONS IC111 (TV Micro Controller) Signal Name Function Signal Name Function 35 N.U. Not Used 36 N.U. Not Used CNVSS 37 V RAMP F/B V Ramp Feed Back N.U. Not Used 38 V RAMP OUT Vertical Output N.U. Not Used 39 V RAMP CAP V Ramp OSC Capacitor...
Page 40
Signal Name Function 71 MONO-OUT MONO-OUT White Balance Adjustment 72 I2C OPEN Judgement 73 AFT-IN AFT Voltage Input 74 DG-ON-H Degaussing Coil Control 75 AGC AGC Voltage Input 76 PROTECT 3 Power Supply Protection 77 N.U. Not Used 78 N.U. Not Used 79 P-ON-H Output for P-ON-H...
Page 41
EXPLODED VIEWS Cabinet SHINWHA TAPE SGT-730 V501-1 (BLACK) V501-2 Details for DY551 and surrounding parts SHINWHA TAPE SGT-730 DY551 (WHITE) Scotch Tape #880 CLN801 DG691 CLN551 DY551 SP801 CRT CBA Scotch Tape #880 CLN802 V501 SP802 AC601 See Electrical Parts List MAIN CBA for parts with this mark.
MECHANICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a # Ref. No. Description Part No. have special characteristics important to safety. Before Note: replacing any of these components, read carefully the 1. V501 (CRT) HAS COUPLE OF SUBSTITUTIONAL PARTS AND EACH PARTS ALSO HAS MATCHING COMBINATION WITH DY551.
ELECTRICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a Ref. No. Description Part No. # have special characteristics important to safety. FILM CAP .(P) 0.047µF/50V J CA1J473MS029 Before replacing any of these components, read care- FILM CAP .(P) 0.033µF/50V J or CMA1JJS00333 fully the product safety notice in this service manual.
Page 46
Ref. No. Description Part No. Ref. No. Description Part No. ELECTROLYTIC CAP . 1µF/50V M or CE1JMASDL1R0 ELECTROLYTIC CAP . 1000µF/35V M or CE1GMZNDL102 ELECTROLYTIC CAP . 1µF/50V M or CE1JMASDL010 ELECTROLYTIC CAP . 1000µF/35V M CE1GMZPDL102 ELECTROLYTIC CAP . 1µF/50V M CE1JMASTL010 C506 ELECTROLYTIC CAP .
Page 47
Ref. No. Description Part No. Ref. No. Description Part No. CERAMIC CAP . E Z 0.01µF/500V CCD2JZP0E103 ELECTROLYTIC CAP . 100µF/10V M CE1AMASDL101 C606 CERAMIC CAP . F Z 0.01µF/500V or CCD2JZP0F103 C705 CERAMIC CAP .(AX) X K 3900pF/16V CDA1CKT0X392 CERAMIC CAP .
Page 49
Ref. No. Description Part No. Ref. No. Description Part No. IC111 IC M61271M8-058FP-71 QSZAA0RMB182 TRANSISTOR KTC3198(GR) or NQS40KTC3198 IC151 IC:MEMORY S524C20D21 or NSZBA0SSM028 TRANSISTOR 2SC3331(T)-AANP or 2SC3331TZ IC:MEMORY AT24C02N-10SC or NSMMA0SAZ012 TRANSISTOR 2SC3331(U)-AANP or 2SC3331UZ IC(EEPROM) M24C02-MN6 or NSMMA0SSS028 TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815 IC:MEMORY BR24C02F-W or QSMBA0SRM003...