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New Leader AGCO NL4258 Operator's Manual

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AGCO NL4258/NL4330
G4 EDGE
ult
pplier
M
A
Operator's Manual
UNIT SERIAL NUMBER ___________________________
M
A
SERIAL NUMBER______________________
ULT
PPLIER
MANUAL NUMBER: 312521-AA-C
EFFECTIVE 06/2022
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.newleader.com
Copyright 2021 New Leader Manufacturing

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Summary of Contents for New Leader AGCO NL4258

  • Page 1 AGCO NL4258/NL4330 G4 EDGE pplier Operator’s Manual UNIT SERIAL NUMBER ___________________________ SERIAL NUMBER______________________ PPLIER MANUAL NUMBER: 312521-AA-C EFFECTIVE 06/2022 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2021 New Leader Manufacturing...

  • Page 2: Table Of Contents

    NL4258/4330G4 EDGE Table of Contents Interactive Features ������������������������������������������������������������������������������������������������������������������������������� 5 Warranty ������������������������������������������������������������������������������������������������������������������������������������������������� 6 Preface ���������������������������������������������������������������������������������������������������������������������������������������������������� 7 Safety ������������������������������������������������������������������������������������������������������������������������������������������������������ 8 Important Safety Information ������������������������������������������������������������������������������������������������������ 8 Safety Alert Symbols �������������������������������������������������������������������������������������������������������������������� 8 General Safety Rules ����������������������������������������������������������������������������������������������������������������������������� 9 Safety Decals ���������������������������������������������������������������������������������������������������������������������������������������� 19 Safety Decal Maintenance ��������������������������������������������������������������������������������������������������������� 19 Safety Decal Installation ������������������������������������������������������������������������������������������������������������...
  • Page 3 NL4258/4330G4 EDGE Table of Contents Gearcase Lubricant �������������������������������������������������������������������������������������������������������������������� 61 Grease Gun Lubricant ���������������������������������������������������������������������������������������������������������������� 61 Chain Oiler Mixture �������������������������������������������������������������������������������������������������������������������� 61 Lubrication & Maintenance Chart ������������������������������������������������������������������������������������������������������ 62 Troubleshooting ����������������������������������������������������������������������������������������������������������������������������������� 64 Spreader Module LED Light Alerts ������������������������������������������������������������������������������������������� 66 Standard Torques��������������������������������������������������������������������������������������������������������������������������������� 67 Pre- and Post-Season Checklist ���������������������������������������������������������������������������������������������������������� 68 Controller Operations �������������������������������������������������������������������������������������������������������������������������...
  • Page 4 NL4258/4330G4 EDGE Table of Contents Default Settings ������������������������������������������������������������������������������������������������������������������������ 122 Calibration �������������������������������������������������������������������������������������������������������������������������������� 123 Alarms ��������������������������������������������������������������������������������������������������������������������������������������� 123 Spread Pattern ����������������������������������������������������������������������������������������������������������������������������������� 125 Catch Test ��������������������������������������������������������������������������������������������������������������������������������� 125 Spread Pattern ������������������������������������������������������������������������������������������������������������������������� 126 Spread Pattern Test Kit ������������������������������������������������������������������������������������������������������������ 126 Spinners ������������������������������������������������������������������������������������������������������������������������������������ 127 Spreader Preparation ��������������������������������������������������������������������������������������������������������������� 127 Test Procedure ��������������������������������������������������������������������������������������������������������������������������...

  • Page 5: Interactive Features

    Electronic format viewers can Hyperlinks within the content are denoted by click these links for direct access to New Leader online features� Internet access is required� www.NewLeader.com 312521-AA-C (800) 363-1771 - 5 -...

  • Page 6: Warranty

    Warranty Insert Current New Leader Warranty...

  • Page 7: Preface

    New Leader Manufacturing reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field.

  • Page 8: Safety

    Important Safety Information Figure 1�1 - The need for safety cannot be stressed strongly enough in this manual� At New Leader Manufacturing, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine carefully read, learn and understand all messages and information in this manual and on machine’s safety decals before operating machine, as well as...

  • Page 9: General Safety Rules

    NL4258/4330G4 EDGE General Safety Rules Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fire starts. Keep a fully charged fire extinguisher and first aid kit in accessible place on the vehicle at all times� Fire extinguisher must be Type ABC or Type BC� Keep emergency numbers for doctors, ambulance service, hospital and fire department available at all times.
  • Page 10 NL4258/4330G4 EDGE General Safety Rules Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1�5 - Materials to spread can be dangerous� Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property� A Safety Data Sheet (SDS) provides specific details on chemical products: physical and health hazards, safety procedures and emergency response techniques�...
  • Page 11 NL4258/4330G4 EDGE General Safety Rules Operations AVOID MOVING PART HAZARDS Figure 1�8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death� Stay clear of all moving parts, such as shafts, couplings and universal joints� Make sure all personnel are clear of machine before starting�...
  • Page 12 NL4258/4330G4 EDGE General Safety Rules Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1�12 - Never allow any personnel to ride in or on the machine� Use only inspection ladder or portable ladder to view the unit� Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions�...
  • Page 13 NL4258/4330G4 EDGE General Safety Rules Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads� Check for damage and/or faulty components that can fail and create a hazard or unsafe condition� Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors�...
  • Page 14 Never modify any equipment or add attachments not approved by New Leader Manufacturing� Figure 3�1 DO NOT SERVICE OR ADJUST MACHINE WHILE IN MOTION Figure 3�2 - Never lubricate, service or adjust the machine or any of its components while they are moving�...
  • Page 15 Use power tools only to loosen threaded parts and fasteners� Using power tools to tighten may cause over-tightening and component damage� Use only service parts meeting New Leader specifications. Figure 3�6 www.NewLeader.com 312521-AA-C (800) 363-1771...
  • Page 16 NL4258/4330G4 EDGE General Safety Rules Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fluid under pressure can penetrate the skin causing serious injury� Always stop machine, allow to cool and relieve pressure before servicing hydraulic system� Never open hydraulic lines under pressure� Make sure all connections are tight and all hoses are in good condition before pressurizing system�...
  • Page 17 NL4258/4330G4 EDGE General Safety Rules Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside of the vehicle� CAUTION Clean vehicle according to use instructions of hazardous chemical� Figure 3�10 - When exposed to hazardous chemicals, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination�...
  • Page 18 NL4258/4330G4 EDGE General Safety Rules Storage PARK VEHICLE SAFELY Figure 4�1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO� • Shut off vehicle’s engine, and unit’s engine if applicable� • Place vehicle transmission in “Neutral” or “Park”� •...

  • Page 19: Safety Decals

    Replace safety decals and signs that are missing or have become illegible� Replaced parts that displayed a safety sign should also display the current sign� Safety decals or signs are available from your dealer’s Parts Department or from New Leader Manufacturing by calling (800) 363-1771�...
  • Page 20 • Keep all guards in place when machine is in use� • If operator’s manual is missing, contact your local New Leader dealer or print a new copy from www.highwayequipment.com� 2. DANGER: MOVING PART HAZARD To prevent death or serious injury: •...
  • Page 21 NL4258/4330G4 EDGE Safety Decals 4. WARNING: FALLING HAZARD To prevent death, serious injury or machine damage: • Do not climb or stand on guard� • Do not place objects on fenders� • Keep off fenders� They are not intended to carry loads� 5.
  • Page 22 NL4258/4330G4 EDGE Safety Decals 7. DANGER: GUARD IS MISSING WHEN THIS IS VISIBLE To prevent death or serious injury: • Do not operate this unit without guard in place� 8. DANGER: FLYING MATERIAL AND ROTATING SPINNER HAZARD To prevent death or serious injury: •...

  • Page 23: Informational Decals

    Before spreading material, spread pattern tests must be conducted to properly adjust the spread pattern� Refer to the manual for adjustment instructions� A spread pattern test kit is available from your New Leader dealer� Wind, humidity, rain and other adverse weather conditions can affect spread pattern, resulting in uneven crop growth and loss of yields�...
  • Page 24 NL4258/4330G4 EDGE Informational Decals 13 3 3. NOTICE: CONVEYOR CHAIN TENSION To avoid machine damage and premature deterioration: • Periodically inspect conveyor chain tension to ensure proper tension is maintained� • See “Lubrication & Maintenance” section of this manual for details� 4.

  • Page 25: Installation

    NL4258/4330G4 EDGE Header Installation Recommended sequence of installation is: 1� Mounting of spreader� 2� Installation of chassis hydraulic hose and electrical wiring to spreader� 3� Installation of optional parts� 4� Filling of hydraulic reservoir and lubrication� 5� Checking for leaks and proper functioning� Hydraulic Requirements GPM (LPM) Maximum...

  • Page 26: Installing Body

    NL4258/4330G4 EDGE Header Installation Installing Body DO NOT WELD ON VEHICLE FRAME! Such welding can lead to fatigue cracking and must be NOTICE! avoided� Connect welders ground directly to one of the items being welded anytime an arc welder is used NOTICE! on the vehicle or anything connected to the vehicle�...

  • Page 27: Hydraulic Hose Installation Guide

    NL4258/4330G4 EDGE Header Installation Hydraulic Hose Installation Guide 1� Use elbows and adapters in the installation to 2� Install hose runs to avoid rubbing or abrasion� relieve strain on the assembly, and to provide Clamps are often needed to support long runs easier and neater installations that are accessible of hose or to keep hose away from moving for inspection and maintenance�...

  • Page 28: Electrical Connections

    NL4258/4330G4 EDGE Installation Electrical Connections Connect all electrical control circuits� All wiring should be approved automotive insulated wire, supported adequately with insulating ties or straps, and located where it will not interfere with any control or access� Make sure wiring does not contact any moving parts or sharp edge and is kept away from any hydraulic lines or any heated part�...

  • Page 29: Insert Installation

    NL4258/4330G4 EDGE Insert Installation Recommended sequence of installation is: 1� Spreader preparation� 2� Insert preparation� 3� Mounting of insert� 4� Connecting hydraulic hoses� 5� Installation of hillside divider and conveyor cover� 6� Checking installation� 7� Checking for leaks and proper functioning� Spreader Preparation Use only lifting devices that meet or exceed OSHA standard 1910�184�...

  • Page 30: Feedgate Adjustment

    NL4258/4330G4 EDGE Insert Installation Feedgate Adjustment Stay out of the spreader� If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys WARNING before entering� Tag all controls to prohibit operation� Tags should be placed, and later removed, only by person working in the body�...

  • Page 31: Insert Installation

    NL4258/4330G4 EDGE Insert Installation Insert Installation Use only lifting devices that meet or exceed OSHA standard 1910�184� Never exceed WARNING work load limits or lift equipment over people� Empty spreader before lifting� Loads may shift or fall if improperly supported, causing injury� Before installing the insert: Parts Needed: Description...
  • Page 32 NL4258/4330G4 EDGE Insert Installation Figure 5A (uninstalled) Figure 5B (shown installed) View from rear of unit� Figures 5A-5B - Visually make sure insert is centered from side to side in main bin and rear pads are resting on main bin� Figure 6 Figure 7 Figure 6 - There must be contact between rear pads and main unit�...
  • Page 33 NL4258/4330G4 EDGE Insert Installation Figure 9 Figure 10 Figure 11 Figure 9 - Once both front pads make contact, insert hardware in front mount brackets’ lower holes� Shim between main bin and insert brackets if distance is larger than 1/8” (�32cm)� Tighten hardware per torque recommendations in this manual�...

  • Page 34: Hillside Divider & Conveyor Cover - Multapplier

    NL4258/4330G4 EDGE Insert Installation Hillside Divider & Conveyor Cover - MultApplier The following steps apply to M units only� Continue to “Micro Cover Installation” for M pplier ulti units� Highway Equipment Company will not be liable for misapplied material due to an improperly NOTICE! adjusted divider, spreader or both�...

  • Page 35: Hydraulics

    NL4258/4330G4 EDGE Insert Installation Hydraulics Attach insert hoses to spreader hoses as shown in Figure 12� MULTAPPLIER CONVEYOR MOTOR Figure 12 - MultApplier Operation www.NewLeader.com 312521-AA-C (800) 363-1771 - 35 -...

  • Page 36: Install Valve Bracket

    NL4258/4330G4 EDGE Insert Installation Install Valve Bracket Parts Needed: Description Mounting Bracket Capscrew - �375-16NC X 1 SS Flat Washer - �375 SS Figure 1 - Mounting Bracket Lock Nut - �375-16NC SS 1� Install Bracket (1) using associated hardware� 2�...

  • Page 37: Install Clamp Assemblies

    NL4258/4330G4 EDGE Insert Installation Install Clamp Assemblies Parts Needed: Description Plate Bar Tube Clamp Rubber Insert Capscrew - �313-18NC X 1 SS Capscrew - �375-16NC X 1�25 SS Flat Washer - �313 SS Flat Washer - �375 SS Lock Nut - �313-18NC SS Lock Nut - �375-16NC SS 1�...
  • Page 38 NL4258/4330G4 EDGE Insert Installation Figure 1A - M Right Side pplier Figure 1C - M Motor pplier Connections Figure 1B - M Valve Assy pplier Connections Figure 1D- M Front Underneath pplier Tank Routing www.NewLeader.com 312521-AA-C - 38 - (800) 363-1771...

  • Page 39: Hydraulics Removal

    NL4258/4330G4 EDGE Insert Installation Hydraulics Removal Route hydraulic hoses on the spreader and the insert as shown in Figures 1A - 1C as applicable� MULTAPPLIER CONVEYOR MOTOR Figure 1A - Detach M pplier www.NewLeader.com 312521-AA-C (800) 363-1771 - 39 -...

  • Page 40: Electrical

    NL4258/4330G4 EDGE Insert Installation Electrical Use the following illustrations to aid in electrical connections� Figure 1 - Enclosure S ingle Figure 2 - Enclosure M ultAplier www.NewLeader.com 312521-AA-C - 40 - (800) 363-1771...
  • Page 41 NL4258/4330G4 EDGE Insert Installation Single Bin www.NewLeader.com 312521-AA-C (800) 363-1771 - 41 -...
  • Page 42 NL4258/4330G4 EDGE Insert Installation MultApplier www.NewLeader.com 312521-AA-C - 42 - (800) 363-1771...

  • Page 43: Insert Removal/Endgate Installation

    NL4258/4330G4 EDGE Insert Installation Insert Removal/Endgate Installation Remove insert and reinstall endgate, Inverted “V”, single conveyor Hillside Divider, etc� by following applicable installation instructions in reverse order� Make sure the insert hydraulics, electrical connections and air lines are disconnected from the spreader before removal� See “Inverted V” in spreader parts manual� www.NewLeader.com 312521-AA-C (800) 363-1771...
  • Page 44 NL4258/4330G4 EDGE Notes This page is intentionally left blank. www.NewLeader.com 312521-AA-C - 44 - (800) 363-1771...

  • Page 45: General Description

    NL4258/4330G4 EDGE General Description The AGCO NL4258G4 and NL4330G4 EDGE are hopper type spreaders intended for spreading free flowing granular agricultural materials, such as chemical fertilizers, agricultural limestone, and gypsum� They are intended for mounting on the AGCO RoGator - a high-clearance post-emergence application vehicle� Each unit is hydraulically powered and provides independent variable speed control for the spinner and full automatic ground speed control for the conveyor�...

  • Page 46: Introduction

    NL4258/4330G4 EDGE Introduction Rear Endgate Sight Window Stake Feedgate Jack Feedgate Spinner Material REAR VIEW FRONT VIEW Deflector Divider Enclosure RIGHT HAND SIDE VIEW Cross Tubes Spinner LEFT HAND Guards SIDE VIEW Bin 1 Sill Inverted “V” Lift Hook Hillside Divider Conveyor Feedgate Adjustment...
  • Page 47 NL4258/4330G4 EDGE Introduction Bin 1: Main holding bin for material or Insert� MultApplier and MultiBin inserts (shown on following pages) are configured as Bins 2-4 depending on type used. Conveyor: Conveys material to rear of unit� Cross Tubes: Supports body, attaches to Chassis frame� Transfers weight from Main Hopper to Chassis� Enclosure: Houses spreader control modules, protects them from the elements Feedgate: Adjustable gate mounted into Rear Endgate.
  • Page 48 NL4258/4330G4 EDGE Introduction MultApplier Bin 1 Bin 1 Bin 2 Bin 2 www.NewLeader.com 312521-AA-C - 48 - (800) 363-1771...

  • Page 49: Dimensions & Capacities

    NL4258/4330G4 EDGE Dimensions & Capacities Single Bin 162.76 " 163” (4140mm) 132.10 " 132” (3353mm) (INSIDE) 126” 125.99 " (3200mm) SINGLE BIN WEIGHTS & CAPACITIES Approximate Unit Overall Height Top Width Struck Capacity Model Weight Length Cu Ft (Cu M) Lbs (Kg) 120”...
  • Page 50 NL4258/4330G4 EDGE Dimensions & Capacities With MultApplier 163” (4140mm) 132” (3353mm) 132.10 " (INSIDE) 60.10 " 60” (1524mm) (INSIDE) WITH MULTAPPLIER WEIGHTS & CAPACITIES With 5’ (1.5m) MultApplier Approximate Bin 1 Struck Model Unit Length Weight Capacity Lbs (Kg) Cu ft (Cu M) NL4258G4 4800 (2177) 139 (3�94)
  • Page 51 NL4258/4330G4 EDGE Dimensions & Capacities With MultApplier MultApplier Alone Dimensions & Capacities 5’ (1.5m) MultApplier Model NL4258G4 NL4330G4 Inside Length 60” (1524mm) Overall Length 77” (1956mm) Overall Height 46” (1168mm) 51” (1295mm) Top Width 120” (3048mm) 121” (3073mm) Approximate Weight 1100 (499) 1200 (544) lbs (kg)

  • Page 52: Initial Start-Up

    NL4258/4330G4 EDGE Initial Start-Up WARNING Stand clear of moving machinery� NOTE: Do not load spreader with material� 1� Check entire unit to make sure all fasteners are in place and properly tightened per “Standard Torques” section in this manual� 2� Make sure no other persons are in vicinity of spreader� 3�...

  • Page 53: General Operating Procedures

    NL4258/4330G4 EDGE General Operating Procedures 1� Make sure unit has been properly serviced and is in good operating condition� It is recommended to run the spreader prior to loading material to ensure acceptable operation� 2� Set manual machine settings in controller per Controller section in this manual� 3�...
  • Page 54 NL4258/4330G4 EDGE Notes This page is intentionally left blank. www.NewLeader.com 312521-AA-C - 54 - (800) 363-1771...

  • Page 55: Lubrication & Maintenance

    NL4258/4330G4 EDGE Lubrication & Maintenance Preventative Maintenance Pays! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion� Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment� Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment�...

  • Page 56: Hydraulic Hose

    NL4258/4330G4 EDGE Lubrication & Maintenance Hydraulic Hose Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage� Worn or damaged hose assemblies should be replaced immediately� When replacing, use hoses of same or better rating and construction� Testing should be conducted in approved test stands with adequate guards to protect the WARNING operator�...
  • Page 57 NL4258/4330G4 EDGE Lubrication & Maintenance The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets� The more material that accumulates, the closer the chain will come to the chain NOTICE! shields� If the conveyor should catch a chain shield, it could permanently damage the conveyor, the chain shields or the unit�...

  • Page 58: Conveyor Belt Maintenance

    NL4258/4330G4 EDGE Lubrication & Maintenance Proper Tension Main Bin Conveyor 36” to 40” (9144mm - 1016mm) Bin 2 Conveyor 30” to 34” (76c2mm - 864mm) Conveyor Belt Maintenance Standard belt for the #4 chain is moderate oil resistant that is impervious to moisture, weathering, or normal action which can be used with chemical impregnated fertilizer or oil based additives�...

  • Page 59: Spinner Fins

    NL4258/4330G4 EDGE Lubrication & Maintenance Spinner Fins Visually inspect spinner fins (Figure 4) daily for build-up of material and wear� Spinner discs and fins must be kept clean and polished. Even a small build-up of material on a spinner can significantly affect the spread pattern. Rough, bent or worn fins will produce bad spread patterns.

  • Page 60: Conveyor Gearcase

    NL4258/4330G4 EDGE Lubrication & Maintenance Conveyor Gearcase Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to “Lubricant and Hydraulic Oil Specifications” section for proper grade oil and recommended amounts of lubricant�...

  • Page 61: Lubricant & Oil Specifications

    Extreme environments or dirty conditions may require the use of different oils� Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions�...

  • Page 62: Lubrication & Maintenance Chart

    NL4258/4330G4 EDGE Lubrication & Maintenance Chart Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation� The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: Location Places...
  • Page 63 NL4258/4330G4 EDGE Lubrication & Maintenance Chart REAR BANK - SINGLE BIN FRONT BANK REAR BANK - WITH INSERT Figure 7 - Spreader Grease Banks Figure 8 - Front Grease Bank Locations BIN 2 INSERT CONVEYOR www.NewLeader.com 312521-AA-C (800) 363-1771 - 63 -...

  • Page 64: Troubleshooting

    NL4258/4330G4 EDGE Troubleshooting Symptom: Reason: Correction: Spinner will not run Defective Spinner Control Valve Replace spinner control valve cartridge and coil� No voltage at valve Verify spinner switch is on� Verify spinner enable is checked� Verify controller has a target spinner RPM entered� Check WSM 7�5 amp fuse is not blown�...
  • Page 65 NL4258/4330G4 EDGE Troubleshooting Symptom: Reason: Correction: Conveyor will not shut off Defective conveyor cartridge Replace conveyor control valve cartridge� Control valve is out of time Adjust cartridge timing� Conveyor runs erratic Defective conveyor cartridge Replace conveyor control valve cartridge� Encoder failure Replace encoder�...

  • Page 66: Spreader Module Led Light Alerts

    NL4258/4330G4 EDGE Troubleshooting Spreader Module LED Light Alerts Power LED Flashing Solid Flashing Solid Flasing Solid Red Amber Amber Green Green • • • • • • • • • • • • • • • Boot No App Running Upgrage Running Power...

  • Page 67: Standard Torques

    NL4258/4330G4 EDGE Standard Torques CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD NO MARKINGS GRADE 2 THREE MARKS - 120 DEGREES APART GRADE 5 SIX MARKS - 60 DEGREES APART GRADE 8 USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS� TORQUE - FOOT-POUNDS CAP SCREW GRADE 2...

  • Page 68: Pre- And Post-Season Checklist

    NL4258/4330G4 EDGE Pre- and Post-Season Checklist Do not operate or work on machine without reading and understanding the operator’s IMPORTANT! manual� Before starting engine/before starting machine operation Program rate controller and document settings Hydraulic hoses are secured properly All stop, tail, and turn lights function properly Gearcase oil level is correct Tire pressures are equal on each side of chassis All guards and shields in place...
  • Page 69 NL4258/4330G4 EDGE Hydraulics The following pages contain representative hydraulic schematics for the NL4330G4 EDGE model spreader� Hydraulic Components Spinner Motor Hydraulic Reservoir Valve Block - Face Valve Block - Rear (cut-away) www.NewLeader.com 312521-AA-C (800) 363-1771 - 69 -...
  • Page 70 NL4258/4330G4 EDGE New Leader Hydraulic Schematic - NL4258G4 Single Bin www.NewLeader.com 312521-AA-C - 70 - (800) 363-1771...
  • Page 71 NL4258/4330G4 EDGE Flow Diagram - NL4258G4 Single Bin www.NewLeader.com 312521-AA-C (800) 363-1771 - 71 -...
  • Page 72 NL4258/4330G4 EDGE New Leader Hydraulic Schematic - NL4258G4 MultApplier Complete www.NewLeader.com 312521-AA-C - 72 - (800) 363-1771...
  • Page 73 NL4258/4330G4 EDGE Flow Diagram - NL4258G4 MultApplier Complete www.NewLeader.com 312521-AA-C (800) 363-1771 - 73 -...
  • Page 74 NL4258/4330G4 EDGE New Leader Hydraulic Schematic - NL4330G4 Single Bin www.NewLeader.com 312521-AA-C - 74 - (800) 363-1771...
  • Page 75 NL4258/4330G4 EDGE Flow Diagram - NL4330G4 Single Bin www.NewLeader.com 312521-AA-C (800) 363-1771 - 75 -...
  • Page 76 NL4258/4330G4 EDGE New Leader Hydraulic Schematic - NL4330G4 MultApplier Complete www.NewLeader.com 312521-AA-C - 76 - (800) 363-1771...
  • Page 77 NL4258/4330G4 EDGE Flow Diagram - NL4330G4 MultApplier Complete www.NewLeader.com 312521-AA-C (800) 363-1771 - 77 -...
  • Page 78 NL4258/4330G4 EDGE Notes This page is intentionally left blank. www.NewLeader.com 312521-AA-C - 78 - (800) 363-1771...

  • Page 79: Controller Operations

    UI (User Interface) - The displayed information and controls the user interacts with on the Display Monitor to make any necessary changes to implement performance� • ECU (Electronic Control Unit) - New Leader module that controls specific functions of the implement and is attached to the BUS� •...

  • Page 80: Cab To Enclosure Diagram

    NL4258/4330G4 EDGE Controller Operations Cab to Enclosure Diagram Battery www.NewLeader.com 312521-AA-C - 80 - (800) 363-1771...

  • Page 81: Modules To Function Diagram

    NL4258/4330G4 EDGE Controller Operations Modules to Function Diagram Conveyor Conveyor Pressure Speed Conveyor Control Sensor Conveyor Pressure Conveyor Speed Conveyor Control Sensor Main Hydraulic Conveyor Spinner 1 Spinner 1 Hydraulic Speed Control Level Filter Speed Pressure Hydraulic Conveyor Conveyor Spinner 2 Chain Spinner 2 Restriction...

  • Page 82: Requirements

    NL4258/4330G4 EDGE Controller Operations Requirements System Requirements: Function: • Virtual Terminal version 3 that supports • VT will load New Leader UI and assign AUX-N functionality functions to in-cab switches� • Task Control (Multi-product up to 4 bins) • TC-BAS •...

  • Page 83: Navigation

    NL4258/4330G4 EDGE Controller Operations Navigation To activate the New Leader Controller Interface, power up the monitor and activate the VT settings� For instructions on how to activate the VT, see the Manufacturer’s Operations Manual for the specific monitor being used�...

  • Page 84: Navigation Control Buttons

    NL4258/4330G4 EDGE Controller Operations An on-screen Numeric Keypad is made available for changing configuration settings and calibration numbers� Press the keypad button to access the on-screen numeric entry screen� Keypads may look different depending on VT being used� Figure 3 - Numeric Keypad Navigation Control Buttons Back Button Forward Button...

  • Page 85: Machine Configuration

    NL4258/4330G4 EDGE Controller Operations Machine Configuration NOTE: Refer to default settings table at end of controller section for factory setup defaults� Before use, Display Monitor must be setup to enable VT connection and a machine configuration NOTE: may need to be built� See Manufacturer’s Operations Manual for detailed instructions on these processes�...

  • Page 86: Enable Installed Bins

    NL4258/4330G4 EDGE Controller Operations Enable Installed Bins • Enable all bins that are installed on the unit by pressing the button next to each� A will appear next to enabled bins as shown� Press to continue� Bin Settings Bin settings include Name, Capacity, Bin Sensor, Feedgate enabled/disabled, Pressure...
  • Page 87 NL4258/4330G4 EDGE Controller Operations • Repeat step 3 for MultiBin Micro 1 as necessary� Press to continue� • Repeat step 3 for MultiBin Micro 2 as necessary� Press to continue� www.NewLeader.com 312521-AA-C (800) 363-1771 - 87 -...

  • Page 88: Gps Offsets

    NL4258/4330G4 EDGE Controller Operations GPS Offsets Editing the task controller GPS offset settings will determine drop point of material behind chassis� • Select Towed or Self Propelled and enter GPS Offset using keypad� Towed • For single axle towed units, enter the distance from the center of the hitch pin to the center of the axle (a)�...

  • Page 89: Settings

    NL4258/4330G4 EDGE Controller Operations Settings Changing machine calibrations allows operator to enable/disable bins, adjust valve calibration numbers, change alarm settings and reset modules� On the Home Screen, press to change these settings: Press to to enable/disable bins� Enable/Disable Bins • Each Installed Bin (as set up in Step 4) will appear�...
  • Page 90 NL4258/4330G4 EDGE Controller Operations • Press to set spinners� Enter appropriate settings: • PWM Valve settings: • “Monitor” - no PWM control • “Control” - tries to maintain spinner speed at all times regardless of available hydraulic flow. Best for hydrostatic or CVT drives� •...

  • Page 91: Alarm Settings

    NL4258/4330G4 EDGE Controller Operations Enter appropriate settings: • Valve Response 1 - Determines speed of servo valve when product control error exceeds Response Threshold setting� Represents fast speed of servo valve� Decreasing value will cause servo valve to run slower� Default setting is 40%� •...

  • Page 92: Reconfigure System

    Pressing “Reset” under “System Settings will restore all settings to factory default and all NOTICE! calibration numbers will be lost� It should only be pressed if instructed to do so by service technician or New Leader product support� • Press to reset/reconfigure system.

  • Page 93: Switch Assignment

    • Press to show connected devices� • Connected devices will appear in the device list� • If using a New Leader switch box, press to automatically map the switches to the correct function� www.NewLeader.com 312521-AA-C (800) 363-1771 - 93 -...

  • Page 94: Component Calibration

    NL4258/4330G4 EDGE Controller Operations Component Calibration NOTE: Before regular use, system must be calibrated to ensure accurate spreading� • Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� Spinner Disc Calibration • Press to calibrate spinner discs�...

  • Page 95: Spinner Assembly Calibration

    NL4258/4330G4 EDGE Controller Operations Spinner Assembly Calibration The spinner assembly must be calibrated if either the fore/aft or left right cylinders are replaced, or if a new swath module is installed� • Press to calibrate spinner assembly� Spinner assembly will move during WARNING calibration process�...

  • Page 96: Feedgate Calibration

    NL4258/4330G4 EDGE Controller Operations Feedgate Calibration 1� Press to calibrate feedgate height� 2� List will appear with all installed feedgates� Select feedgate to calibrate� 3� The feedgate will move to its lowest possible height� Press to continue� 4� Measure the actual height of the feedgate above the conveyor as shown by measurement A�...

  • Page 97: Conveyor Calibration

    NL4258/4330G4 EDGE Controller Operations Conveyor Calibration For best results, a catch test must be done for each product to be spread IMPORTANT! before season begins, or any time a new supply of product is received� • Press to calibrate conveyor� •...
  • Page 98 NL4258/4330G4 EDGE Controller Operations • Using the control buttons (Reset, Run, Stop), run a catch test� If spreading product that has already been tested, press to continue� To begin a test, press � Conveyor will run� • Once controller dispenses specific amount, conveyor will stop�...
  • Page 99 NL4258/4330G4 EDGE Controller Operations • After dispensing product in field, screen displays system perceived total of dispensed product� To enter actual dispensed amount, press � • Using keypad, enter actual weight of product dispensed� Press to continue� • New cubic feet per revolution (CFR) rate will be displayed�...

  • Page 100: Operations/Features

    NL4258/4330G4 EDGE Controller Operations Operations/Features Create New Job The following is a guide for running system for first time. 1� Create Job in display� This operation will vary from display to display� Refer to display manual on how to create a job using Task Control.
  • Page 101 NL4258/4330G4 EDGE Controller Operations 3� Verify task control in Target Rate 1� • Rate will be driven by job setup in display� To verify this, TC should show in place of target rate 1� If not, verify job has been created correctly� Refer to display manual�...
  • Page 102 NL4258/4330G4 EDGE Controller Operations • Use keypad to set feedgate opening to correct reading� 6� Verify CFR number is correct: Different products may require different calibration numbers� Verify the CFR number is correct before applying product� • Press then � •...

  • Page 103: Feedgate Optimizer

    NL4258/4330G4 EDGE Controller Operations Feedgate Optimizer This program will help to determine the ideal gate position for each specific application, based on NOTE: speed, swath width, density, and application rate� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Select appropriate bin button at bottom of screen�...

  • Page 104: Boundary Spreading

    NL4258/4330G4 EDGE Controller Operations Boundary Spreading This program allows the operator to independently modify spinner speeds to change the width of NOTE: spread to either side, creating a “boundary” line to maximize spreading efficiency. • On the Run Screen, press to access spinner settings�...
  • Page 105 NL4258/4330G4 EDGE Controller Operations • To view unlocked features, press � • Current unlocked features will display� Press “Unlock” to display module serial number and registration number� Press to return� www.NewLeader.com 312521-AA-C (800) 363-1771 - 105 -...
  • Page 106 NL4258/4330G4 EDGE Notes This Page Intentionally Left Blank www.NewLeader.com 312521-AA-C - 106 - (800) 363-1771...

  • Page 107: Hydraulics

    NL4258/4330G4 EDGE Controller Operations Hydraulics This program will show a visual representation of hydraulic monitoring, including system pressure, NOTE: temperature, conveyor pressure, and indicators for low fluid level and filter restriction. Individual bins can be viewed by pressing the bin icons along the bottom of the screen� 1�...

  • Page 108: Cylinder Bleeding

    NL4258/4330G4 EDGE Controller Operations Cylinder Bleeding Bleeding routine is run to purge air from hydraulic cylinders for accurate positioning� Perform the bleeding routine at the beginning of each season, after any service work has been performed on the hydraulic system, and upon startup if spreader has been sitting for an extended period of time� •...

  • Page 109: Bin Flush

    NL4258/4330G4 EDGE Controller Operations Bin Flush This program is used to quickly empty each bin� Spinners will automatically shut off and allow the NOTE: operator to select which bins to empty� 1� Power up Display Monitor and activate VT� • The Run screen will appear�...
  • Page 110 NL4258/4330G4 EDGE Controller Operations 2� Select bins: • Select bins to be flushed by pressing enable buttons next to each� To adjust conveyor RPM for flush, press � 3� Set conveyor RPM: • Use keypads to set conveyor RPM for each bin� 20 RPM is default�...

  • Page 111: Body Module

    NL4258/4330G4 EDGE Controller Operations Body Module 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� • The Tools main screen will appear� Press to continue� Bin Cover Control • If equipped, press (A) to open and close tarp�...

  • Page 112: Chain Oiler

    NL4258/4330G4 EDGE Controller Operations Chain Oiler NOTE: This program is used to manually oil the chain, set alarm frequency, and set auto-lube settings� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� •...
  • Page 113 NL4258/4330G4 EDGE Controller Operations 3� Set conveyor dimensions: • Press “Dimensions” to input conveyor dimensions� Use keypads to input conveyor length and sprocket diameter� Press to return to Chain Oiler screen� Press to return to Tools Screen� 4� Set service reminder: •...

  • Page 114: Bin Sequencing

    NL4258/4330G4 EDGE Controller Operations Bin Sequencing This function allows the operator to run same product out of two bins, chaining them together so NOTE: bin 2 starts emptying immediately after bin 1 is empty� 1� Power up Display Monitor and activate VT� •...
  • Page 115 NL4258/4330G4 EDGE Controller Operations 2� Setup Bin Sequencing (Chaining): A� Enable bin chaining for Bins 1 & 2, or Bins 3 & 4 as applicable� B� Select trigger type (Manual Only, Low Bin Threshold, Low Bin Sensor, Container Reaches 0)� C.

  • Page 116: General Alarms

    NL4258/4330G4 EDGE Controller Operations General Alarms Alarm Title Description WSM Spreader Local CAN Bus Error Check the local CAN bus connection� Module WSM Spreader The module software reset due to an Module Software Reset Module unhandled error� WSM Spreader Local CAN Bus Warning Check the local CAN bus connection�...

  • Page 117: General Product Control Alarms

    NL4258/4330G4 EDGE Controller Operations General Product Control Alarms Alarm Description Trigger “Calibration error, lost or intermittent Rate sensor signal is lost for a period Rate sensor error signal from rate sensor� Check sensor of two or more consecutive seconds during calibration and related wiring prior to calibrating during the Static Conveyor Calibration conveyor�”...

  • Page 118: Spinner Alarms

    NL4258/4330G4 EDGE Controller Operations Spinner Alarms Alarm Description Trigger Automatic control for spinners must be enabled� [CLF Mode] [Basic Single] must be selected� At least one product CLF Basic Single bin must be commanded on� Perceived Spinners Not “Spinners Not Responding” spinner speed is greater than 30 rpm in Responding error from [Target Spinner Speed] for a...

  • Page 119: Fan Frame Alarms

    NL4258/4330G4 EDGE Controller Operations Fan Frame Alarms Alarm Description Trigger [Fan Frame Enable/Disable] is Enabled, Fan Frame Not “Fan Frame must be calibrated prior to equipment profile is active and Fan Calibrated operation�” + [Sensor Name] Frame position sensor has not been calibrated�...

  • Page 120: Feed Gate Alarms

    NL4258/4330G4 EDGE Controller Operations Feed Gate Alarms Alarm Description Trigger [Feed Gate Enable/Disable] is Enabled, Feed Gate Not “Feed Gate must be calibrated prior to equipment profile is active and feed Calibrated operation�” + [Bin Name] gate actuator has not been calibrated� Upon user acknowledgement, dialog “Feed Gate may move at this time�...

  • Page 121: Hydraulic Alarms

    NL4258/4330G4 EDGE Controller Operations Hydraulic Alarms Alarm Description Trigger Conveyor Conveyor hydraulic pressure exceeds Hydraulic “Conveyor Hydraulic Pressure Exceeds [Max Conveyor Hydraulics Pressure] Pressure Exceeds Maximum Operating Range�” setting for a period of five consecutive Maximum seconds or longer� System hydraulic pressure exceeds [Max System Hydraulic “System Hydraulic Pressure Exceeds System Hydraulics Pressure] setting for...

  • Page 122: Default Settings

    NL4258/4330G4 EDGE Controller Operations Default Settings NOTE: Compatible Insert Bin configurations vary per model. See “General Description” in Operations section of this manual for details� Refer to “Dimensions & Capacities” in Operations section of this manual for capacities on all applicable bin configurations.

  • Page 123: Calibration

    NL4258/4330G4 EDGE Controller Operations Calibration CFR Values Value Main Bin 0�256 Insert Bin 0�144 Yellow Micro Bin 0�038 Red Micro Bin 0�019 Control Valve Settings Control Valve Control Variable Main Insert Micro 1 Micro 2 Control Valve Type Servo Servo Servo Servo Valve Response 1...
  • Page 124 NL4258/4330G4 EDGE Notes Notes This Page Intentionally Left Blank This page is intentionally left blank. www.NewLeader.com 312521-AA-C - 124 - (800) 363-1771...

  • Page 125: Spread Pattern

    NOTE: An optional calibration chute (P/N 312688) is available to simplify the catch test process� The calibration chute fits all New Leader spreader models with 30” wide conveyor bottoms. Contact your local New Leader dealer for details�...

  • Page 126: Spread Pattern

    NL4258/4330G4 EDGE Spread Pattern Use great caution while working around the spreader� Contact with spinners and WARNING other moving parts is very dangerous� Do not adjust while machinery is moving, wear eye protection and avoid discharge from spinners� Do not ride on moving spreader� Spinner assembly and material divider have NOT been adjusted at the factory�...

  • Page 127: Spinners

    NL4258/4330G4 EDGE Spread Pattern Spinners Spinner discs and fins must be kept clean and polished. Even a small build-up on a spinner NOTICE! fin can significantly affect the spread pattern. Rusty, rough, bent or worn fins will produce poor spread patterns� In general, critical spinner speed will fall somewhere between 600 and 900 RPM�...
  • Page 128 NL4258/4330G4 EDGE Spread Pattern NOTE: This chart is to be used as a reference only to begin testing� SIMPLE START SETTINGS Material Density Ground Rate (lbs) Feedgate Spinner Spinner Speed (in) Frame (mph) Setting Lime 1000-5000 �5" 2000-8000 �5" Urea 2�5 2�5 3�5...

  • Page 129: Test Procedure

    Using the data sheets supplied with the kit, document all spreader information and adjustments as necessary� See Figure 1� SPREAD PATTERN DATA SHEET 1330 76th Ave SW Cedar Rapids, IA 52404-7052 New Leader Manufacturing (319) 363-8281 L4000G4 Rev. Spreader Model:...
  • Page 130 NL4258/4330G4 EDGE Spread Pattern Four-Wheeled Vehicles 60’ 60’ For four-wheeled application vehicles, position the spreader at the beginning of the course so that the vehicle will straddle the center collection tray� See Figure 2� 100’ 75’ 20’ (3m) Engage spinners before navigating the course� As the 10’...

  • Page 131: Test Results

    NL4258/4330G4 EDGE Spread Pattern Test Results After navigating the course, shut the spreader down and park in a secure location� Using the funnel, transfer the contents of each collection tray into its corresponding test tube beginning at one end of the trays and working towards the opposite end� If spreading a blend of materials, inspect all tubes to determine if the blend is consistent across the entire swath width�...

  • Page 132: Troubleshooting

    NL4258/4330G4 EDGE Spread Pattern Troubleshooting NOTE: It is highly recommended that ONLY ONE ADJUSTMENT be made between test samples taken� If more than one adjustment is made, it will be difficult to determine which adjustment was responsible for the change in pattern shape� Problem Pattern Recommended Adjustments...

  • Page 133: Determining Driving Centers

    NL4258/4330G4 EDGE Spread Pattern Determining Driving Centers Once an acceptable pattern is obtained, as shown in Figure 5, driving centers can be determined� To determine optimum driving centers (effective swath width), determine the average amount of material in the center of the pattern. Figure 8 shows an example data sheet recorded from the profile shown in Figure 9�...

  • Page 134: Verifying Driving Centers

    NL4258/4330G4 EDGE Spread Pattern Verifying Driving Centers Once optimum driving centers (effective swath width) have been established, conduct a final “S” pass over the trays to verify� Refer to Figure 10� 1� With both the spinners and conveyor turned off, drive the spreader through the center of the course, establishing an “AB”...

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