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New Leader NL345/MULTAPPLIER Operator's Manual

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NL345 / M
A
ULT
PPLIER
Operator's Manual
UNIT SERIAL NUMBER ___________________________
TR3000 SERIAL NUMBER_________________________
M
A
SERIAL NUMBER_____________________
ULT
PPLIER
MANUAL NUMBER: 312884-AA-C
EFFECTIVE 02/2019
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.newleader.com
Copyright 2019 Highway Equipment Company, Inc.
Now doing business as New Leader Manufacturing

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Summary of Contents for New Leader NL345/MULTAPPLIER

  • Page 1 TR3000 SERIAL NUMBER_________________________ SERIAL NUMBER_____________________ PPLIER MANUAL NUMBER: 312884-AA-C EFFECTIVE 02/2019 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2019 Highway Equipment Company, Inc. Now doing business as New Leader Manufacturing...

  • Page 2: Table Of Contents

    NL345 Table of Contents Interactive Features ������������������������������������������������������������������������������������������������������������������������������� 5 Warranty ������������������������������������������������������������������������������������������������������������������������������������������������� 6 Preface ���������������������������������������������������������������������������������������������������������������������������������������������������� 7 Safety ������������������������������������������������������������������������������������������������������������������������������������������������������ 8 Important Safety Information ������������������������������������������������������������������������������������������������������ 8 Safety Alert Symbols �������������������������������������������������������������������������������������������������������������������� 8 General Safety Rules ����������������������������������������������������������������������������������������������������������������������������� 9 Safety Decals ���������������������������������������������������������������������������������������������������������������������������������������� 19 Safety Decal Maintenance ��������������������������������������������������������������������������������������������������������� 19 Safety Decal Installation ������������������������������������������������������������������������������������������������������������...
  • Page 3 NL345 Table of Contents Spinner Fins �������������������������������������������������������������������������������������������������������������������������������� 63 Spinner Deflectors ���������������������������������������������������������������������������������������������������������������������� 63 Material & Hillside Flow Dividers ���������������������������������������������������������������������������������������������� 63 Conveyor Gearcase �������������������������������������������������������������������������������������������������������������������� 64 Lubrication of Bearings �������������������������������������������������������������������������������������������������������������� 64 Fasteners ������������������������������������������������������������������������������������������������������������������������������������� 64 Trailer Brakes������������������������������������������������������������������������������������������������������������������������������� 65 Tires ��������������������������������������������������������������������������������������������������������������������������������������������� 66 Wheels & Lug Nuts �������������������������������������������������������������������������������������������������������������������� 66 Clean Up �������������������������������������������������������������������������������������������������������������������������������������...
  • Page 4 NL345 Table of Contents Hydraulics ���������������������������������������������������������������������������������������������������������������������������������� 115 Cylinder Bleeding ��������������������������������������������������������������������������������������������������������������������� 116 Bin Flush ������������������������������������������������������������������������������������������������������������������������������������ 117 Body Module ���������������������������������������������������������������������������������������������������������������������������� 119 Bin Cover Control ��������������������������������������������������������������������������������������������������������������������� 119 Chain Oiler �������������������������������������������������������������������������������������������������������������������������������� 120 Bin Sequencing ������������������������������������������������������������������������������������������������������������������������ 122 General Alarms ������������������������������������������������������������������������������������������������������������������������� 124 General Product Control Alarms ��������������������������������������������������������������������������������������������� 125 Spinner Alarms �������������������������������������������������������������������������������������������������������������������������...

  • Page 5: Interactive Features

    Electronic format viewers can Hyperlinks within the content are denoted by click these links for direct access to New Leader online features� Internet access is required� www.NewLeader.com 312884-AA-C (800) 363-1771 - 5 -...

  • Page 6: Warranty

    Warranty Insert Current New Leader Warranty...

  • Page 7: Preface

    New Leader Manufacturing reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field.

  • Page 8: Safety

    Important Safety Information Figure 1�1 - The need for safety cannot be stressed strongly enough in this manual� At New Leader Manufacturing, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine carefully read, learn and understand all messages and information in this manual and on machine’s safety decals before operating machine, as well as...

  • Page 9: General Safety Rules

    NL345 General Safety Rules Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fire starts. Keep a fully charged fire extinguisher and first aid kit in accessible place on the vehicle at all times� Fire extinguisher must be Type ABC or Type BC� Keep emergency numbers for doctors, ambulance service, hospital and fire department available at all times.
  • Page 10 NL345 General Safety Rules Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1�5 - Materials to spread can be dangerous� Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property� A Safety Data Sheet (SDS) provides specific details on chemical products: physical and health hazards, safety procedures and emergency response techniques�...
  • Page 11 NL345 General Safety Rules Operations AVOID MOVING PART HAZARDS Figure 1�8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death� Stay clear of all moving parts, such as shafts, couplings and universal joints� Make sure all personnel are clear of machine before starting� Figure 1�8 Figure 1�9 - Do not operate machine without all guards and shields closed and secured�...
  • Page 12 NL345 General Safety Rules Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1�12 - Never allow any personnel to ride in or on the machine� Use only inspection ladder or portable ladder to view the unit� Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions�...
  • Page 13 NL345 General Safety Rules Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads� Check for damage and/or faulty components that can fail and create a hazard or unsafe condition� Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors�...
  • Page 14 Never modify any equipment or add attachments not approved by New Leader Manufacturing� Figure 3�1 DO NOT SERVICE OR ADJUST MACHINE WHILE IN MOTION Figure 3�2 - Never lubricate, service or adjust the machine or any of its components while they are moving�...
  • Page 15 Use power tools only to loosen threaded parts and fasteners� Using power tools to tighten may cause over-tightening and component damage� Use only service parts meeting New Leader specifications. Figure 3�6 www.NewLeader.com 312884-AA-C (800) 363-1771...
  • Page 16 NL345 General Safety Rules Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fluid under pressure can penetrate the skin causing serious injury� Always stop machine, allow to cool and relieve pressure before servicing hydraulic system� Never open hydraulic lines under pressure� Make sure all connections are tight and all hoses are in good condition before pressurizing system�...
  • Page 17 NL345 General Safety Rules Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside of the vehicle� CAUTION Clean vehicle according to use instructions of hazardous chemical� Figure 3�10 - When exposed to hazardous chemicals, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination�...
  • Page 18 NL345 General Safety Rules Storage PARK VEHICLE SAFELY Figure 4�1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO� • Shut off vehicle’s engine, and unit’s engine if applicable� • Place vehicle transmission in “Neutral” or “Park”� •...

  • Page 19: Safety Decals

    Replace safety decals and signs that are missing or have become illegible� Replaced parts that displayed a safety sign should also display the current sign� Safety decals or signs are available from your dealer’s Parts Department or from New Leader Manufacturing by calling (800) 363-1771�...
  • Page 20 NL345 Safety Decals 3 3A Cancer and Reproductive Harm - www.P65Warning.ca.gov 315865-A 10 10 www.NewLeader.com 312884-AA-C - 20 - (800) 363-1771...
  • Page 21 NL345 Safety Decals 1. CAUTION: TO AVOID INJURY OR MACHINE DAMAGE: • Do not operate or work on this machine without reading and understanding the operator’s manual� • Keep hands, feet, hair and clothing away from moving parts� • Do not allow riders on machine� •...
  • Page 22 NL345 Safety Decals 4. WARNING: HIGH-PRESSURE FLUIDS To prevent death or serious injury: • Do not check leaks with hands while system is operating as high pressure oil leaks can be dangerous! • Relieve pressure before disconnecting hydraulic lines or working on system� •...
  • Page 23 NL345 Notes This page is intentionally left blank� www.NewLeader.com 312884-AA-C (800) 363-1771 - 23 -...
  • Page 24 NL345 Safety Decals TR3000 www.NewLeader.com 312884-AA-C - 24 - (800) 363-1771...
  • Page 25 NL345 Safety Decals TR3000 1. CAUTION: BRAKING SYSTEM REQUIREMENTS To prevent injury or machine damage, per ANSI/ASAE S365.8 MAY 2007: Do not tow equipment that has brakes: • at speeds over 32mph (50km/hr); or • at speeds above that recommended by the manufacturer; or •...

  • Page 26: Informational Decals

    NL345 Informational Decals www.NewLeader.com 312884-AA-C - 26 - (800) 363-1771...
  • Page 27 Before spreading material, spread pattern tests must be conducted to properly adjust the spread pattern� Refer to manual for adjustment instructions� A spread pattern test kit is available from your New Leader dealer� Wind, humidity, rain and other adverse weather conditions can affect spread pattern, resulting in uneven crop growth and loss of yields�...
  • Page 28 NL345 Notes This page is intentionally left blank. www.NewLeader.com 312884-AA-C - 28 - (800) 363-1771...

  • Page 29: Hydraulic Requirements

    NL345 Connecting Implement Hydraulic Requirements GPM (LPM) Maximum Hydraulics (Gallons/Liters per Pressure (PSI) Minute) 2500 Continuous PTO Gear Pump - 1000 Spinner/Conveyor 42�0 (159) 3100 Intermittent Tractor Supplied 9�0 (34) 2000 PPLIER Hitch Requirements • The TR3000 is equipped with a category 4 receiver hitch, requiring a 2” (51mm) hitch pin� Electrical Requirements •...

  • Page 30: Implement Preparation And Connection

    NL345 Connecting Implement Implement Preparation and Connection WARNING Make sure area is clear between the tractor and implement when backing up to implement� DO NOT wear loose clothing� Keep hands and other body parts away from connecting WARNING parts of tractor and implement� Entanglement could cause serious injury� DO NOT stand on PTO, PTO driveline, tongue, or draw bar�...
  • Page 31 NL345 Connecting Implement 8� Retract jack to storage position� Figure 1 Figure 2 Figure 3 Figure 4 9� Attach safety chain� 10� On left side of hitch, loop safety chain through tractor intermediate support (Figure 5)� 11� On left side of hitch, loop safety chain around tractor drawbar (Figure 6)� 12�...

  • Page 32: Power Take-Off Connection

    NL345 Connecting Implement Power Take-Off Connection 1� Inspect, clean and lubricate PTO and PTO driveline� 2� Inspect all guards, making sure they are in proper working order� 3� Lift tractor’s PTO cover� 4� Slide PTO driveline coupler onto tractor PTO and lock into place on driveline groove (Figure 10-12)� 5�...

  • Page 33: Isobus Connections

    NL345 Connecting Implement ISOBUS Connections A: Factory Supplied CAN-ISO Connector - Deutsch part no� HDP24-24-91PN-P064 Connects to: ISOBUS Implement Extension Harness - HECO part no� 312894 • Pin 1 - Battery Ground • Pin 2 - ECU Return (ECU Ground) •...

  • Page 34: Hydraulic Hose Installation Guide

    NL345 Connecting Implement Hydraulic Hose Installation Guide 1� Use elbows and adapters in the installation to 2� Install hose runs to avoid rubbing or abrasion� relieve strain on the assembly, and to provide Clamps are often needed to support long runs easier and neater installations that are accessible of hose or to keep hose away from moving for inspection and maintenance�...

  • Page 35: Hydraulic Requirements

    NL345 Insert Installation Recommended sequence of installation is: 1� Spreader preparation� 2� Insert preparation� 3� Mounting of insert� 4� Connecting hydraulic hoses� 5� Installation of hillside divider and conveyor cover� 6� Checking installation� 7� Checking for leaks and proper functioning� Hydraulic Requirements Refer to “Hydraulic Requirements”...

  • Page 36: Feedgate Adjustment

    NL345 Insert Installation Feedgate Adjustment Stay out of the spreader� If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys WARNING before entering� Tag all controls to prohibit operation� Tags should be placed, and later removed, only by person working in the body�...

  • Page 37: Insert Installation

    NL345 Insert Installation Insert Installation Use only lifting devices that meet or exceed OSHA standard 1910�184� Never exceed WARNING work load limits or lift equipment over people� Empty spreader before lifting� Loads may shift or fall if improperly supported, causing injury� Before installing the insert: Parts Needed: Description...
  • Page 38 NL345 Insert Installation Figure 5A (uninstalled) Figure 5B (shown installed) View from rear of unit� Figures 5A-5B - Visually make sure insert is centered from side to side in main bin and rear pads are resting on main bin� Figure 6 Figure 7 Figure 6 - There must be contact between rear pads and main unit�...
  • Page 39 NL345 Insert Installation Figure 9 Figure 10 Figure 11 Figure 9 - Once both front pads make contact, insert hardware in front mount brackets’ lower holes� Shim between main bin and insert brackets if distance is larger than 1/8” (�32cm)� Tighten hardware per torque recommendations in this manual�...

  • Page 40: Hydraulics

    NL345 Insert Installation Hydraulics Attach insert hoses to spreader hoses as shown in Figure 17� MULTAPPLIER CONVEYOR MOTOR Figure 17 - M Operation pplier Hydraulic Installation Refer to “Installation Guide” for proper hydraulic hose installation guidelines� If insert was purchased separately from spreader, refer to parts pages for hydraulic installation�...

  • Page 41: Hillside Divider & Conveyor Cover

    NL345 Insert Installation Hillside Divider & Conveyor Cover Highway Equipment Company will not be liable for misapplied material due to an improperly NOTICE! adjusted divider, spreader or both� Loosen hardware from rear two chain shield holes on each side of M �...

  • Page 42: Insert Removal/Endgate Installation

    NL345 Insert Installation Insert Removal/Endgate Installation Remove insert and reinstall endgate, Inverted “V”, single conveyor Hillside Divider, etc� by following applicable installation instructions in reverse order� Make sure the insert hydraulics, electrical connections and air lines are disconnected from the spreader before removal� See “Inverted V” in spreader parts manual� Hydraulics Removal Route hydraulic hoses on the spreader and the insert as shown in Figure 20�...

  • Page 43: General Description

    NL345 Header General Description The NL345 is a pull-type spreader intended for spreading free flowing granular agricultural materials, such as chemical fertilizers and lime� It comprises of a specialized NL4500G4 EDGE spreader and a TR3000 trailer� The TR3000 is an agricultural implement flotation trailer designed for attachment to specially equipped tractors by means of a category 4 receiver hitch�...

  • Page 44: Introduction

    NL345 Introduction Header Rear Endgate Sight Window Stake Feedgate Jack Feedgate Spinner De ector Front Endgate FRONT VIEW REAR VIEW Material Divider Spinner Motor Enclosure RIGHT HAND SIDE VIEW Cross Tubes Conveyor Motor Conveyor Chain Oiler Spinner Guards Lift Hook LEFT HAND Sill SIDE VIEW...
  • Page 45 NL345 Header Introduction Bin 1: Main holding bin for material or Insert� MultApplier and MultiBin inserts (shown on following pages) are configured as Bins 2-4 depending on type used. Conveyor: Conveys material to rear of unit� Cross Tubes: Supports body, attaches to Chassis frame� Transfers weight from Main Hopper to Chassis� Enclosure: Houses spreader control modules and fuse panel�...

  • Page 46: Dimensions & Capacities

    NL345 Dimensions & Capacities Header Nl345, Single Bin C (INSIDE) 53" (1346mm)* 20" (508mm)* 132" (3353mm) FENDER WIDTH 102" (2591mm) 115" (2921mm)* 17" (432mm)* 143" (3632mm) OVERALL WIDTH *Height dimensions shown with static loaded, OEM-size tires� www.NewLeader.com 312884-AA-C - 46 - (800) 363-1771...

  • Page 47: Weights & Capacities

    NL345 Header Dimensions & Capacities Weights & Capacities Spreader Approximate Unit Overall Length Body Length Struck Capacity Length Weight Length Cu Ft (Cu M) Lbs (Kg) 192” 16’ (4�88m) 285” (7239mm) 220” (5588mm) 18200 (8255) 343 (9�71) (4877mm) Hitch Height Position 1 19”...

  • Page 48: Nl345, With Multiplier

    NL345 Dimensions & Capacities Header Nl345, With Multiplier C (INSIDE) 53" (1346mm)* 20" (508mm)* 132" (3353mm) FENDER WIDTH 102" (2591mm) 124" (3150mm)* 17" (432mm)* 143" (3632mm) OVERALL WIDTH *Height dimensions shown with static loaded, OEM-size tires� www.NewLeader.com 312884-AA-C - 48 - (800) 363-1771...

  • Page 49: Multapplier Complete Weights & Capacities

    NL345 Header Dimensions & Capacities Multapplier Complete Weights & Capacities With 7’ MultApplier Overall Spreader Body Approximate Bin 1 Unit Length Length Length Weight Struck Capacity Length Lbs (Kg) Cu Ft (Cu M) 285” 220” 192” 16’ (4�88m) 19,200 (8709) 253 (7�16) (7239mm) (5588mm)

  • Page 50: Multapplier Alone Dimensions & Capacities

    NL345 Header Multapplier Alone Dimensions & Capacities Approximate Inside Length Overall Length Struck Capacity Insert Unit Length Weight Cu Ft (Cu M) Lbs (Kg) 7’ (2�13m) MultApplier 84” (2137mm) 104” (2642mm) 1,303 (590) 161 (4�56) 102” (2591mm) A (INSIDE) 53” (1346mm) www.NewLeader.com 312884-AA-C...
  • Page 51 NL345 Notes This page is intentionally left blank. www.NewLeader.com 312884-AA-C (800) 363-1771 - 51 -...

  • Page 52: Initial Startup

    NL345 Initial Startup Header WARNING Stand clear of moving machinery� NOTE: Do not load spreader with material� 1� Check entire unit to make sure all fasteners are in place and properly tightened per “Standard Torques” section in this manual� 2� Make sure no other persons are in vicinity of spreader� 3�...

  • Page 53: General Operating Procedures

    NL345 Header General Operating Procedures 1� Make sure unit has been properly serviced and is in good operating condition� It is recommended to run the spreader prior to loading material to ensure acceptable operation� 2� Set manual machine settings in controller per Controller section in this manual� 3�...

  • Page 54: Inspection Ladder

    NL345 General Operating Procedures Header Inspection Ladder KEEP OFF FENDERS� Do not place objects on fenders� They are not intended to carry WARNING loads� Falling from the fenders could cause death or serious injury� Figure 1 - Always place the inspection ladder in the storage position while unit is in transit with NOTICE! rubber latches (A) secured�...

  • Page 55: Tire Pressure And Transport Speeds

    NL345 Header General Operating Procedures Figure 3A - Chain Storage Figure 3B - Divider Panel Tire Pressure and Transport Speeds Proper air pressure achieves maximum tire performance� The TRAILER TIRE following table should be used as a guide� ROAD SPEED TABLE Tire Max Gross Drive at a reasonable and safe speed...

  • Page 56: Implement Maneuvering

    NL345 General Operating Procedures Header Implement Maneuvering Make sure the area behind the trailer is clear of obstructions and personnel� Turning or WARNING backing may result in limited visibility� Check blind spots� Back and/or turn cautiously� Failure to do so could result in death, serious injury or damage to the implement� Maintain reasonable speeds�...

  • Page 57: Rear Pulling Lugs

    NL345 Header General Operating Procedures 12” (30cm) MAX TRAVEL Figure 5 - Walking Beam Travel Rear Pulling Lugs Do not pull implement sideways—always pull straight� Always disconnect tractor from implement NOTICE! before using rear lugs� Otherwise, damage to implement may occur� NOTICE! Failure to raise jack before pulling stuck implement will destroy jack�...
  • Page 58 NL345 Notes This page is intentionally left blank. www.NewLeader.com 312884-AA-C - 58 - (800) 363-1771...

  • Page 59: Lubrication & Maintenance

    NL345 Lubrication & Maintenance Preventative Maintenance Pays! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion� Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment� Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment�...

  • Page 60: Hydraulic Hose

    NL345 Lubrication & Maintenance Hydraulic Hose Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage� Worn or damaged hose assemblies should be replaced immediately� When replacing, use hoses of same or better rating and construction� Testing should be conducted in approved test stands with adequate guards to protect the WARNING operator�...

  • Page 61: Conveyor Chain

    NL345 Lubrication & Maintenance Conveyor Chain Stay out of the spreader� If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys WARNING before entering� Tag all controls to prohibit operation� Tags should be placed, and later removed, only by person working in the body�...

  • Page 62: Conveyor Belt Maintenance

    NL345 Lubrication & Maintenance Over-tensioning of conveyor chain will lead to excessive load on the system which will cause excessive chain and sprocket wear and can cause extremely high starting pressures� Under-tensioning allows conveyor chain to “wrap” around drive sprockets and not exit sprocket freely, causing excessive excessive REAR OF UNIT Proper Tension Main Bin Conveyor...

  • Page 63: Spinner Fins

    NL345 Lubrication & Maintenance Spinner Fins Visually inspect spinner fins (Figure 4) daily for build-up of material and wear� Spinner discs and fins must be kept clean and polished. Even a small build-up of material on a spinner can significantly affect the spread pattern. Rough, bent or worn fins will produce bad spread patterns.

  • Page 64: Conveyor Gearcase

    NL345 Lubrication & Maintenance Conveyor Gearcase Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to “Lubricant and Hydraulic Oil Specifications” section for proper grade oil and recommended amounts of lubricant�...

  • Page 65: Trailer Brakes

    NL345 Lubrication & Maintenance Trailer Brakes Perform maintenance on level surface with wheels blocked� There is no parking brake WARNING! on the TR3000� Block the wheels prior to unhitching or any maintenance of the TR3000� Uncontrolled movement of the trailer could cause death or serious injury� Using sight window on drums’...

  • Page 66: Tires

    NL345 Lubrication & Maintenance Tires NOTICE! Inspect tires and wheels daily for wear and/or loose hardware� Service of tires and rims can be dangerous� Follow all safety rules� Only specialized WARNING personnel should mount tires� Use proper equipment and procedures� Damaged tires can explode causing injury�...

  • Page 67: Clean Up

    NL345 Lubrication & Maintenance Tighten nuts to 50 ft-lb (67�8 N-m) following a crisscross sequence as shown in Figure 9� After the wheel is installed inspect the seating of the wheels on all four pilots and turn the wheel checking for irregularity of the wheel assembly� This will ensure the wheel is seated on the pilots and flat against the drum�...
  • Page 68 NL345 Notes This page is intentionally left blank� www.NewLeader.com 312884-AA-C - 68 - (800) 363-1771...

  • Page 69: Lubricant & Oil Specifications

    Extreme environments or dirty conditions may require the use of different oils� Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions�...

  • Page 70: Lubrication & Maintenance Chart

    NL345 Lubrication & Maintenance Chart Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation� The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: Location Places Method...
  • Page 71 NL345 Lubrication & Maintenance Chart FRONT BANK REAR BANK REAR BANK WITH INSERT SINGLE BIN Figure 7 - Spreader Grease Banks Figure 8 - Rear Grease Bank Decal Figure 10 - Front Grease Bank Locations Figure 9 - Front Grease Bank Decal BIN 2 INSERT CONVEYOR...
  • Page 72 NL345 Lubrication & Maintenance Chart Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation� The implement should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: Location Places Method...
  • Page 73 NL345 Lubrication & Maintenance Chart Figure 12 - Trailer Tongue Grease Locations Figure 13 - TR3000 Grease Banks Figure 14A - TR3000 Grease Figure 14B - TR3000 Grease Locations Top Side Locations Underside www.NewLeader.com 312884-AA-C (800) 363-1771 - 73 -...

  • Page 74: Serial Number Locations

    NL345 Serial Number Locations SPREADER TR3000 MULTAPPLIER www.NewLeader.com 312884-AA-C - 74 - (800) 363-1771...

  • Page 75: Standard Torques

    NL345 Standard Torques CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD NO MARKINGS GRADE 2 THREE MARKS - 120 DEGREES APART GRADE 5 SIX MARKS - 60 DEGREES APART GRADE 8 USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS� TORQUE - FOOT-POUNDS CAP SCREW GRADE 2...

  • Page 76: Troubleshooting

    NL345 Troubleshooting Symptom: Reason: Correction: Spinner will not run Defective Spinner Control Valve Replace spinner control valve cartridge and coil� No voltage at valve Verify spinner switch is on� Verify spinner enable is checked� Verify controller has a target spinner RPM entered� Check WSM 7�5 amp fuse is not blown�...
  • Page 77 NL345 Troubleshooting Symptom: Reason: Correction: Conveyor will not run Defective conveyor control Replace conveyor valve cartridge� valve No voltage at valve Verify bin switch and master switches on� Verify in controller that target rate, density, ground speed and a CFR number are all entered� Check WSM 7�5 amp fuse is not blown�...

  • Page 78: Electrical Schematic - Tr3000

    NL345 Troubleshooting Electrical Schematic - TR3000 WIRING CODE • 12GA White Wire (Ground) • Black Wire (Not Used) • 12GA Yellow Wire (LH Flash Warning & Turn Light) • 12GA Red Wire (Stop Lights) • 12GA Green Wire (RH Flash Warning & Turn Light) •...

  • Page 79: Spreader Module Led Light Alerts

    NL345 Troubleshooting Spreader Module LED Light Alerts Power LED Flashing Solid Flashing Solid Flasing Solid Red Amber Amber Green Green • • • • • • • • • • • • • • • Boot No App Running Upgrage Running Power Main...

  • Page 80: Pre- & Post-Season Checklists

    NL345 Pre- & Post-Season Checklists IMPORTANT! Do not operate or work on machine without reading and understanding the operator’s manual� Before starting engine/before starting machine operation Program rate controller and document settings Hydraulic hoses are secured properly All stop, tail, and turn lights function properly Gearcase oil level is correct Tire pressures are equal on each side of chassis Safety shields in place...

  • Page 81: Hydraulics

    NL345 Header Hydraulics The following pages contain representative hydraulic schematics and flow diagrams for the NL345 model spreader� Hydraulic Components Spinner Motor Conveyor Motor Valve Block - Face Valve Block - Rear (cut-away) www.NewLeader.com 312884-AA-C (800) 363-1771 - 81 -...
  • Page 82 NL345 New Leader Hydraulic Schematic - Single Bin Header www.NewLeader.com 312884-AA-C - 82 - (800) 363-1771...
  • Page 83 NL345 Header Flow Diagram - Single Bin www.NewLeader.com 312884-AA-C (800) 363-1771 - 83 -...
  • Page 84 NL345 Hydraulic Schematic - MultApplier Header www.NewLeader.com 312884-AA-C - 84 - (800) 363-1771...
  • Page 85 NL345 Header Flow Diagram - MultApplier www.NewLeader.com 312884-AA-C (800) 363-1771 - 85 -...
  • Page 86 NL345 Hydraulic Schematic - TR3000 Brakes Header www.NewLeader.com 312884-AA-C - 86 - (800) 363-1771...

  • Page 87: Controller Operations

    UI (User Interface) - The displayed information and controls the user interacts with on the Display Monitor to make any necessary changes to implement performance� • ECU (Electronic Control Unit) - New Leader module that controls specific functions of the implement and is attached to the BUS� •...

  • Page 88: Cab To Enclosure Diagram

    NL345 Controller Operations Cab to Enclosure Diagram Battery www.NewLeader.com 312884-AA-C - 88 - (800) 363-1771...

  • Page 89: Modules To Function Diagram

    NL345 Controller Operations Modules to Function Diagram Conveyor Conveyor Pressure Speed Conveyor Control Sensor Conveyor Pressure Conveyor Speed Conveyor Control Sensor Main Hydraulic Conveyor Spinner 1 Spinner 1 Hydraulic Speed Control Level Filter Speed Pressure Hydraulic Conveyor Conveyor Spinner 2 Chain Spinner 2 Restriction...

  • Page 90: Requirements

    NL345 Controller Operations Requirements System Requirements: Function: • Virtual Terminal version 3 that supports • VT will load New Leader UI and assign AUX-N functionality functions to in-cab switches� • Task Control (Multi-product up to 4 bins) • TC-BAS •...

  • Page 91: Navigation

    NL345 Controller Operations Navigation To activate the New Leader Controller Interface, power up the monitor and activate the VT settings� For instructions on how to activate the VT, see the Manufacturer’s Operations Manual for the specific monitor being used� Activation of VT will bring up the New Leader Home Screen, also called the “Run...

  • Page 92: Navigation Control Buttons

    NL345 Controller Operations An on-screen Numeric Keypad is made available for changing configuration settings and calibration numbers� Press the keypad button to access the on-screen numeric entry screen� Keypads may look different depending on VT being used� Figure 3 - Numeric Keypad Navigation Control Buttons Back Button Forward Button...

  • Page 93: Machine Configuration

    NL345 Controller Operations Machine Configuration NOTE: Refer to default settings table at end of controller section for factory setup defaults� Before use, Display Monitor must be setup to enable VT connection and a machine configuration NOTE: may need to be built� See Manufacturer’s Operations Manual for detailed instructions on these processes�...

  • Page 94: Enable Installed Bins

    NL345 Controller Operations Enable Installed Bins • Enable all bins that are installed on the unit by pressing the button next to each� A will appear next to enabled bins as shown� Press to continue� Bin Settings Bin settings include Name, Capacity, Bin Sensor, Feedgate enabled/disabled, Pressure...
  • Page 95 NL345 Controller Operations • Repeat step 3 for MultiBin Micro 1 as necessary� Press to continue� • Repeat step 3 for MultiBin Micro 2 as necessary� Press to continue� www.NewLeader.com 312884-AA-C (800) 363-1771 - 95 -...

  • Page 96: Gps Offsets

    NL345 Controller Operations GPS Offsets Editing the task controller GPS offset settings will determine drop point of material behind chassis� • Select Towed or Self Propelled and enter GPS Offset using keypad� Towed • For single axle towed units, enter the distance from the center of the hitch pin to the center of the axle (a)�...

  • Page 97: Settings

    NL345 Controller Operations Settings Changing machine calibrations allows operator to enable/disable bins, adjust valve calibration numbers, change alarm settings and reset modules� On the Home Screen, press to change these settings: Press to to enable/disable bins� Enable/Disable Bins • Each Installed Bin (as set up in Step 4) will appear� Press each “Enable”...
  • Page 98 NL345 Controller Operations • Press to set spinners� Enter appropriate settings: • PWM Valve settings: • “Monitor” - no PWM control • “Control” - tries to maintain spinner speed at all times regardless of available hydraulic flow. Best for hydrostatic or CVT drives� •...

  • Page 99: Alarm Settings

    NL345 Controller Operations Enter appropriate settings: • Valve Response 1 - Determines speed of servo valve when product control error exceeds Response Threshold setting� Represents fast speed of servo valve� Decreasing value will cause servo valve to run slower� Default setting is 40%� •...

  • Page 100: Reconfigure System

    Pressing “Reset” under “System Settings will restore all settings to factory default and all NOTICE! calibration numbers will be lost� It should only be pressed if instructed to do so by service technician or New Leader product support� • Press to reset/reconfigure system.

  • Page 101: Switch Assignment

    • Press to show connected devices� • Connected devices will appear in the device list� • If using a New Leader switch box, press to automatically map the switches to the correct function� www.NewLeader.com 312884-AA-C (800) 363-1771 - 101 -...

  • Page 102: Component Calibration

    NL345 Controller Operations Component Calibration NOTE: Before regular use, system must be calibrated to ensure accurate spreading� • Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� Spinner Disc Calibration • Press to calibrate spinner discs� •...

  • Page 103: Spinner Assembly Calibration

    NL345 Controller Operations Spinner Assembly Calibration The spinner assembly must be calibrated if either the fore/aft or left right cylinders are replaced, or if a new swath module is installed� • Press to calibrate spinner assembly� Spinner assembly will move during WARNING calibration process�...

  • Page 104: Feedgate Calibration

    NL345 Controller Operations Feedgate Calibration 1� Press to calibrate feedgate height� 2� List will appear with all installed feedgates� Select feedgate to calibrate� 3� The feedgate will move to its lowest possible height� Press to continue� 4� Measure the actual height of the feedgate above the conveyor as shown by measurement A�...

  • Page 105: Conveyor Calibration

    NL345 Controller Operations Conveyor Calibration For best results, a catch test must be done for each product to be spread IMPORTANT! before season begins, or any time a new supply of product is received� • Press to calibrate conveyor� • Manually enter cubic feet per revolution (CFR) rate using keypad�...
  • Page 106 NL345 Controller Operations • Using the control buttons (Reset, Run, Stop), run a catch test� If spreading product that has already been tested, press continue� To begin a test, press � Conveyor will run� • Once controller dispenses specific amount, conveyor will stop�...
  • Page 107 NL345 Controller Operations • After dispensing product in field, screen displays system perceived total of dispensed product� To enter actual dispensed amount, press � • Using keypad, enter actual weight of product dispensed� Press to continue� • New cubic feet per revolution (CFR) rate will be displayed�...

  • Page 108: Operations/Features

    NL345 Controller Operations Operations/Features Create New Job The following is a guide for running system for first time. 1� Create Job in display� This operation will vary from display to display� Refer to display manual on how to create a job using Task Control.
  • Page 109 NL345 Controller Operations 3� Verify task control in Target Rate 1� • Rate will be driven by job setup in display� To verify this, TC should show in place of target rate 1� If not, verify job has been created correctly� Refer to display manual�...
  • Page 110 NL345 Controller Operations • Use keypad to set feedgate opening to correct reading� 6� Verify CFR number is correct: Different products may require different calibration numbers� Verify the CFR number is correct before applying product� • Press then � • Use keypad to change CFR number as needed�...

  • Page 111: Feedgate Optimizer

    NL345 Controller Operations Feedgate Optimizer This program will help to determine the ideal gate position for each specific application, based on NOTE: speed, swath width, density, and application rate� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Select appropriate bin button at bottom of screen�...

  • Page 112: Boundary Spreading

    NL345 Controller Operations Boundary Spreading This program allows the operator to independently modify spinner speeds to change the width of NOTE: spread to either side, creating a “boundary” line to maximize spreading efficiency. • On the Run Screen, press to access spinner settings�...
  • Page 113 NL345 Controller Operations • To view unlocked features, press � • Current unlocked features will display� Press “Unlock” to display module serial number and registration number� Press to return� www.NewLeader.com 312884-AA-C (800) 363-1771 - 113 -...
  • Page 114 NL345 Notes This Page Intentionally Left Blank www.NewLeader.com 312884-AA-C - 114 - (800) 363-1771...

  • Page 115: Hydraulics

    NL345 Controller Operations Hydraulics This program will show a visual representation of hydraulic monitoring, including system pressure, NOTE: temperature, conveyor pressure, and indicators for low fluid level and filter restriction. Individual bins can be viewed by pressing the bin icons along the bottom of the screen� 1�...

  • Page 116: Cylinder Bleeding

    NL345 Controller Operations Cylinder Bleeding Bleeding routine is run to purge air from hydraulic cylinders for accurate positioning� Perform the bleeding routine at the beginning of each season, after any service work has been performed on the hydraulic system, and upon startup if spreader has been sitting for an extended period of time� •...

  • Page 117: Bin Flush

    NL345 Controller Operations Bin Flush This program is used to quickly empty each bin� Spinners will automatically shut off and allow the NOTE: operator to select which bins to empty� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue�...
  • Page 118 NL345 Controller Operations 2� Select bins: • Select bins to be flushed by pressing enable buttons next to each� To adjust conveyor RPM for flush, press � 3� Set conveyor RPM: • Use keypads to set conveyor RPM for each bin� 20 RPM is default�...

  • Page 119: Body Module

    NL345 Controller Operations Body Module 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� • The Tools main screen will appear� Press to continue� Bin Cover Control • If equipped, press (A) to open and close tarp�...

  • Page 120: Chain Oiler

    NL345 Controller Operations Chain Oiler NOTE: This program is used to manually oil the chain, set alarm frequency, and set auto-lube settings� 1� Power up Display Monitor and activate VT� • The Run screen will appear� Press to continue� • The Tools main screen will appear�...
  • Page 121 NL345 Controller Operations 3� Set conveyor dimensions: • Press “Dimensions” to input conveyor dimensions� Use keypads to input conveyor length and sprocket diameter� Press to return to Chain Oiler screen� Press to return to Tools Screen� 4� Set service reminder: •...

  • Page 122: Bin Sequencing

    NL345 Controller Operations Bin Sequencing This function allows the operator to run same product out of two bins, chaining them together so NOTE: bin 2 starts emptying immediately after bin 1 is empty� 1� Power up Display Monitor and activate VT� •...
  • Page 123 NL345 Controller Operations 2� Setup Bin Sequencing (Chaining): A� Enable bin chaining for Bins 1 & 2, or Bins 3 & 4 as applicable� B� Select trigger type (Manual Only, Low Bin Threshold, Low Bin Sensor, Container Reaches 0)� C. Select which bin to empty first by pressing arrow button until arrow points to second bin to empty�...

  • Page 124: General Alarms

    NL345 Controller Operations General Alarms Alarm Title Description WSM Spreader Local CAN Bus Error Check the local CAN bus connection� Module WSM Spreader The module software reset due to an Module Software Reset Module unhandled error� WSM Spreader Local CAN Bus Warning Check the local CAN bus connection�...

  • Page 125: General Product Control Alarms

    NL345 Controller Operations General Product Control Alarms Alarm Description Trigger “Calibration error, lost or intermittent Rate sensor signal is lost for a period Rate sensor error signal from rate sensor� Check sensor of two or more consecutive seconds during calibration and related wiring prior to calibrating during the Static Conveyor Calibration conveyor�”...

  • Page 126: Spinner Alarms

    NL345 Controller Operations Spinner Alarms Alarm Description Trigger Automatic control for spinners must be enabled� [CLF Mode] [Basic Single] must be selected� At least one product CLF Basic Single bin must be commanded on� Perceived Spinners Not “Spinners Not Responding” spinner speed is greater than 30 rpm in Responding error from [Target Spinner Speed] for a...

  • Page 127: Fan Frame Alarms

    NL345 Controller Operations Fan Frame Alarms Alarm Description Trigger [Fan Frame Enable/Disable] is Enabled, Fan Frame Not “Fan Frame must be calibrated prior to equipment profile is active and Fan Calibrated operation�” + [Sensor Name] Frame position sensor has not been calibrated�...

  • Page 128: Feed Gate Alarms

    NL345 Controller Operations Feed Gate Alarms Alarm Description Trigger [Feed Gate Enable/Disable] is Enabled, Feed Gate Not “Feed Gate must be calibrated prior to equipment profile is active and feed Calibrated operation�” + [Bin Name] gate actuator has not been calibrated� Upon user acknowledgement, dialog “Feed Gate may move at this time�...

  • Page 129: Hydraulic Alarms

    NL345 Controller Operations Hydraulic Alarms Alarm Description Trigger Conveyor Conveyor hydraulic pressure exceeds Hydraulic “Conveyor Hydraulic Pressure Exceeds [Max Conveyor Hydraulics Pressure] Pressure Exceeds Maximum Operating Range�” setting for a period of five consecutive Maximum seconds or longer� System hydraulic pressure exceeds [Max System Hydraulic “System Hydraulic Pressure Exceeds System Hydraulics Pressure] setting for...

  • Page 130: Default Settings

    NL345 Controller Operations Default Settings NOTE: Compatible Insert Bin configurations vary per model. See “General Description” in Operations section of this manual for details� Refer to “Dimensions & Capacities” in Operations section of this manual for capacities on all applicable bin configurations.

  • Page 131: Calibration

    NL345 Controller Operations Calibration CFR Values Value Main Bin 0�256 Insert Bin 0�144 Yellow Micro Bin 0�038 Red Micro Bin 0�019 Control Valve Settings Control Valve Control Variable Main Insert Micro 1 Micro 2 Control Valve Type Servo Servo Servo Servo Valve Response 1 Valve Response 2...
  • Page 132 NL345 Notes Notes This page is intentionally left blank. www.NewLeader.com 312884-AA-C - 132 - (800) 363-1771...

  • Page 133: Spread Pattern

    NOTE: An optional calibration chute (P/N 312688) is available to simplify the catch test process� The calibration chute fits all New Leader spreader models with 30” wide conveyor bottoms. Contact your local New Leader dealer for details�...

  • Page 134: Spread Pattern

    NL345 Spread Pattern Use great caution while working around the spreader� Contact with spinners and WARNING other moving parts is very dangerous� Do not adjust while machinery is moving, wear eye protection and avoid discharge from spinners� Do not ride on moving spreader� Spinner assembly and material divider have NOT been adjusted at the factory�...

  • Page 135: Spinners

    NL345 Spread Pattern Spinners Spinner discs and fins must be kept clean and polished. Even a small build-up on a spinner NOTICE! fin can significantly affect the spread pattern. Rusty, rough, bent or worn fins will produce poor spread patterns� In general, critical spinner speed will fall somewhere between 600 and 900 RPM�...
  • Page 136 NL345 Spread Pattern NOTE: This chart is to be used as a reference only to begin testing� SIMPLE START SETTINGS Material Density Ground Rate (lbs) Feedgate Spinner Spinner Speed (in) Frame (mph) Setting Lime 1000-5000 �5" 2000-8000 �5" Urea 2�5 2�5 3�5 2�5...

  • Page 137: Test Procedure

    Using the data sheets supplied with the kit, document all spreader information and adjustments as necessary� See Figure 1� SPREAD PATTERN DATA SHEET 1330 76th Ave SW Cedar Rapids, IA 52404-7052 New Leader Manufacturing (319) 363-8281 L4000G4 Rev. Spreader Model:...
  • Page 138 NL345 Spread Pattern Four-Wheeled Vehicles 60’ 60’ For four-wheeled application vehicles, position the spreader at the beginning of the course so that the vehicle will straddle the center collection tray� See Figure 2� 100’ 75’ 20’ (3m) Engage spinners before navigating the course� As the 10’...

  • Page 139: Test Results

    NL345 Spread Pattern Test Results After navigating the course, shut the spreader down and park in a secure location� Using the funnel, transfer the contents of each collection tray into its corresponding test tube beginning at one end of the trays and working towards the opposite end� If spreading a blend of materials, inspect all tubes to determine if the blend is consistent across the entire swath width�...

  • Page 140: Troubleshooting

    NL345 Spread Pattern Troubleshooting NOTE: It is highly recommended that ONLY ONE ADJUSTMENT be made between test samples taken� If more than one adjustment is made, it will be difficult to determine which adjustment was responsible for the change in pattern shape� Problem Pattern Recommended Adjustments...

  • Page 141: Determining Driving Centers

    NL345 Spread Pattern Determining Driving Centers Once an acceptable pattern is obtained, as shown in Figure 5, driving centers can be determined� To determine optimum driving centers (effective swath width), determine the average amount of material in the center of the pattern. Figure 8 shows an example data sheet recorded from the profile shown in Figure 9�...

  • Page 142: Verifying Driving Centers

    NL345 Spread Pattern Verifying Driving Centers Once optimum driving centers (effective swath width) have been established, conduct a final “S” pass over the trays to verify� Refer to Figure 10� 1� With both the spinners and conveyor turned off, drive the spreader through the center of the course, establishing an “AB”...

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