Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Zenbooth Manuals
  4. Office Equipment
  5. Duo
  6. Build instructions

Zenbooth Duo Build Instructions

Hide thumbs

Advertisement

Quick Links

Download this manual
Zenbooth Duo Build Instructions
01
01

Advertisement

loading
Need help?

Need help?

Do you have a question about the Duo and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Zenbooth Duo

Summary of Contents for Zenbooth Duo

  • Page 1 Zenbooth Duo Build Instructions...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Content Page Introduction Product Specs Tools - Needed Tools - Included Hardware List Small Parts Wall Panels Large Parts Assembly Instructions 10-32 Product Quality, Damage & Warranty Notes...

  • Page 4: Introduction

    / / INTRODUCTION Dear valued customer, Thank you! The entire Zenbooth team would like to congratulate you on your new Zenbooth Duo. We promise you will not be disappointed with your purchase! Founded in 2016, Zenbooth designs and manufactures all of its products in Berkeley, California. We are committed to offering the highest quality possible, while constantly reducing our environmental impact to a minimum.

  • Page 5: Product Specs

    / / PRODUCT SPECS Specifications - Free-standing, modular privacy booth. Measurements Door Exterior Size: 36” wide self-closing door. 85” x 84” x 96” (HxWxD) 18.8” door handle. Interior Size: 83” x 74” x 36.5” (HxWxD) Weight Desk 900 lbs Surface height range of desk: 29”-55” Surface dims: 34”...

  • Page 6: Tools Needed

    / / PARTS OVERVIEW TOOLS INCLUDED Hex Key 3mm Point Size Point Size Point Size Hex Key 4mm Shims 4x (Door Handle #2 Phillips #3 Phillips #2 Square (Spring Hinge) assembly) Drive Bit Drive Bit Drive Bit / / PARTS OVERVIEW TOOLS NEEDED Drill Ladder...
  • Page 7 / / PARTS OVERVIEW HARDWARE 27 x 2” Square Drive Screws 61 x 1 1/2” Phillips Drive Screws (Walls/Floor/Door Jam) (Door Frame, Door Header) 5 x 3/4” Phillips Drive Screws 9 x 1/2” Square Drive Screws 25 x 1/2” Phillips Drive Screws (Desktop to Lift) (Skylight to Top) (Door Hinges - Door Side)
  • Page 8 / / PARTS OVERVIEW SMALL PART BOX Door Frame Strike & Hinge Side Door Frame Header Door Frame Header Cap Door Frame Trim Top & Bottom Duct Rear Wall Stud Rear Wall Panel Dividers Outside/ Inside Door Handle Desktop Electric Lift...

  • Page 9: Wall Panels

    / / PARTS OVERVIEW WALL PANELS Exterior Rear Left Wall Exterior Rear Right Wall Interior Left Wall Interior Right Wall *Insulation *Insulation *Acoustic Paneling *Acoustic Paneling Exterior Side Wall Exterior Side Wall...
  • Page 10 / / PARTS OVERVIEW WALL PANELS Exterior Front Wall Right Exterior Front Wall Left Interior Rear Left Wall Interior Rear Right Wall *Insulation *Insulation *Acoustic Paneling *Acoustic Paneling Interior Front Wall Right Interior Front Wall Left...
  • Page 11 / / PARTS OVERVIEW LARGE PART BOX Base Door Skylight...
  • Page 12 / / ASSEMBLY NOTES Before assembly! Before beginning assembly, we recommend consulting an professional insured Zenbooth installer or general contractor. Warranty may be void if components are improperly installed. Contact us at : support@zenbooth.net for any additional information or customer support.
  • Page 13 / / ASSEMBLY NOTES Rear Step 01 Base Place Base on level ground. Front Base Note: Make sure the ground is level and flat. Step 02 Interior Rear Left Wall Insert the Interior Rear Left Wall into the Left side of the Floor. Interior Rear Left Wall...
  • Page 14 / / ASSEMBLY NOTES Step 03 Left Wall Assembly Slide the Interior Left Wall into the joining grooves of the Base and Left Wall. Be sure the top of all walls are flush throughout your build once the Walls are set. Interior Left Wall The bottom of the Walls should sit inside the grooves and protrude into...
  • Page 15 / / ASSEMBLY NOTES Step 03 Left Wall Assembly Using 2” square drive screws, fasten the Interior Left Wall to the Interior Rear Left Wall. Pilot Hole 2 x 2” Square Drive Screws...
  • Page 16 / / ASSEMBLY NOTES Step 04 Rear Wall Stud Insert the Wall Stud into the Interior Rear Left Wall. Be sure the top of all Walls are flush throughout your build once the Walls are set. Rear Wall Stud Rear Wall Stud Using 2”...
  • Page 17 / / ASSEMBLY NOTES Step 05 Rear Wall Panel Dividers Press a Panel Divider onto the Interior Left Rear Wall. Panel Dividers...
  • Page 18 / / ASSEMBLY NOTES Step 06 Interior Rear Right Wall Insert the Interior Rear Right Wall to the Base and join to the Panel Divider. Interior Rear Right Wall Be sure the top of all Walls are flush throughout your build once the Walls are set.
  • Page 19 / / ASSEMBLY NOTES Step 07 Interior Right Wall Insert the Interior Right Wall into the Base and Interior Rear Right Wall. Using 2” square drive screws, fasten the Interior Right Wall to the Interior Rear Right Wall. Interior Right Wall Pilot 2 x 2”...
  • Page 20 / / ASSEMBLY NOTES Step 08 Exterior Front Left Wall Insert the Exterior Front Left Wall to the Base and join it to the Left Interior Wall. Using 2” square drive screws, fasten the Exterior Front Left Wall Exterior Front Left Wall the Interior Left Wall.
  • Page 21 / / ASSEMBLY NOTES Step 08 Exterior Front Right Wall Insert the Exterior Front Right Wall to the Base and join it to the Interior Right Wall. Using 2” square drive screws, fasten the Exterior Front Right Wall Exterior Front Right Wall to the Interior Right Wall.
  • Page 22 / / ASSEMBLY NOTES Step 09 Install the Door Frame Header Slide the Door Frame Header into the slots on the Interior Front Walls. Using 1 1/2” square drive screws, fasten the Door Frame Header. Door Frame Header Pilot 2 x 1 1/2” Hole Square Drive...
  • Page 23 / / ASSEMBLY NOTES Step 10 Install Interior Front Left Wall Insert the Interior Front Left Wall to the Base. Using 2” square drive screws, fasten Interior Front Left Wall to the Left Interior Wall. Interior Front Left Wall 2 x 2” Square Drive Screws Pilot Hole...
  • Page 24 / / ASSEMBLY NOTES Step 11 Install Interior Front Right Wall Insert the Interior Front Right Wall to the Base. Using 2” square drive screws, fasten the Interior Front Right Wall to the Right Interior Wall. Interior Front Right Wall Pilot Hole 2 x 2”...
  • Page 25 / / ASSEMBLY NOTES Step 12 Exterior Side Wall Insert the Exterior Side Wall into the Base Exterior Front Right Wall. Be sure the top of all Walls are flush Exterior Side Wall throughout your build once the Walls are set.
  • Page 26 / / ASSEMBLY NOTES Step 13 Insert Side Wall Insert the Exterior Side Wall into the Base, and join to the Left Exterior. Be sure the top of all Walls are flush throughout your Exterior Side Wall build once the Walls are set.
  • Page 27 / / ASSEMBLY NOTES Step 14 Install Top & Bottom Duct Slide the Top & Bottom Ducts into the slots on the inside of the Exterior Side Walls. Light Cord Detach the light cord from it’s holder before installing the top duct. Once the duct has been put in place, feed the Top &...
  • Page 28 / / ASSEMBLY NOTES Step 15 Place Exterior Rear Right Wall and retrieve Power Cord Make sure you pull the Power Cord through the opening in the Exterior Rear Right Wall. Exterior Rear Right Wall Secure the Power Cord inside the Cord Catch as shown in the detail illustration.
  • Page 29 / / ASSEMBLY NOTES Step 15 Fasten Right Exterior Rear Wall Using 2” square drive screws, fasten the Exterior Rear Right Wall. Pilot Hole 2 x 2” Square Drive Screws...
  • Page 30 / / ASSEMBLY NOTES Step 16 Connect Fan Cord Connect the 2-Pin Fan connectors. Secure the Fan Cord inside the Cord Catch as shown in the detail illustration. Fan Cord...
  • Page 31 / / ASSEMBLY NOTES Step 17 Hatch Plate Once all cords have been connected and cleared, insert the Hatch Plate and move the Grommet in place.
  • Page 32 / / ASSEMBLY NOTES Step 18 Install Panel Divider Insert the Panel Divider into the Right Exterior Rear Wall. Panel Divider...
  • Page 33 / / ASSEMBLY NOTES Step 19 Fasten Left Exterior Rear Wall Repeat Step 15 to install Left Exterior Rear Wall. Please see the top-down illustration for correct Wall placement. Exterior Rear Left Wall...
  • Page 34 / / ASSEMBLY NOTES Step 19 Fasten Left Exterior Rear Wall Using 2” square drive screws, fasten the Exterior Rear Left Wall. Pilot Hole...
  • Page 35 / / ASSEMBLY NOTES Step 20 Insert Panel Divider Complete the front assembly by inserting the two Panel Dividers into the slot at the top of the Door Frame. Panel Divider...
  • Page 36 / / ASSEMBLY NOTES Step 21 Door Frame Header Install the Door Frame Header at the top of the Door Frame. Using 1 1/2” Phillips Drive Screws, fasten the Door Frame Header Cap. Make sure the weather is facing to the exterior Door Frame Header Cap of the booth.
  • Page 37 / / ASSEMBLY NOTES Step 22 Door Frame Hinge Side (Left) Install the Door Frame Hinge Side (Left) by aligning the top against the left corner of the Door Header first, then bottom out the frame with the Base. Using 1 1/2”...
  • Page 38 / / ASSEMBLY NOTES Step 23 Install Door Frame Strike Side (Right) Complete the Door Frame by inserting the Door Frame Strike Side (Right). Make sure all parts are aligned and joined correctly. Using 1 1/2” Phillips Head Screws, fasten the Door Frame.
  • Page 39 / / ASSEMBLY NOTES Step 24 Fasten the Ceiling Guide the Ceiling into place by starting from one corner and working it down onto the top of the booth until it is seated. Next, while standing on a step ladder, locate the eight pre-drilled holes on the top and drive the 1 1/2”...
  • Page 40 / / ASSEMBLY NOTES Step 25 Pilot Hole Fasten the Skylights Remove protective film from the Skylights. Using a step ladder, position the Skylights on the Top of the Skylight booth. Align the Skylights with the corner marks as to not obstruct the ventilation.
  • Page 41 / / ASSEMBLY NOTES Step 26 Fasten The Walls Use the 2” Square Drive through the pre-drilled pilot holes at the bottom of the Interior Walls to attach the booth to the Base. 6 x 2” Square Drive Screws Pilot Hole...
  • Page 42 / / ASSEMBLY NOTES Hinge Plate (Top) Step 27 Fasten Hinges Using the point size 3 Phillips Driver bit and Screws, attach the two Hinge Plates (Top & Bottom) to the Door Frame of the booth. Make sure the Hinges are carefully inserted Hinge Plate (Top) into the pockets in...
  • Page 43 / / ASSEMBLY NOTES Step 28 Attach Hinges to Door Use 1/2” Phillips Screws to attach Top and Bottom Hinges to Door. Door Hinge Plate (Top & Bottom) 8 x 1 1/2” Phillips Drive Screws...
  • Page 44 / / ASSEMBLY NOTES Step 27 Install Door Handle Attach Outside Door Handle: Screw the Door Handle to the provided bolts through the Door Frame. Attach Inside Door Handle: Use the provided 3mm hex key to tighten the small hex bolts in the Handle to secure it.
  • Page 45 / / ASSEMBLY NOTES Step 22 Land Door on Hinges Hinge Plate Hang the Door (Top + Bottom) on the mounted Hinges. With the Door hung in place, connect the positioned Spring Hinge (Middle) to the door. It may be necessary to open the Door 180 degrees to mount this Hinge.
  • Page 46 / / ASSEMBLY NOTES Step 23 Set Spring Hinge Place Door in closed position. Insert Hex Wrench into Hex Hole. Rotate Hex Wrench clock- wise (while viewing from the adjustment end of Hinge) to increase tension and insert locking pin loosely in adjusting hole.
  • Page 47 / / ASSEMBLY NOTES Step 24 Install Door Frame Trim (Hinge Side) Text Needed Door Frame Trim (Hinge Side)
  • Page 48 / / ASSEMBLY NOTES Step 24 Install Door Frame Trim (Header) Lower ... Door Frame Trim (Header)
  • Page 49 / / ASSEMBLY NOTES Step 24 Install Door Frame Trim (Strike Side) Lower ... Door Frame Trim (Strike Side)
  • Page 50 / / ASSEMBLY NOTES Step 25 Install Interior Trim Strike Side Please repeat...
  • Page 51 / / ASSEMBLY NOTES Step 26 Adjust Automatic Door Sweep Once the Door has been placed, the Automatic Door Sweep needs to be adjusted to provide propper closure. Start by dialing the plunger in clockwise direction to allow for more Door Sweep drop.
  • Page 52 / / ASSEMBLY NOTES Step 27 Place Magnetic Latch against the upper right interior corner of the booth Door Frame and drive the 3 self tapping screws into the metal of the Door Magnetic Latch Frame until the Magnetic Latch is firmly attached to the Door Frame.
  • Page 53 / / ASSEMBLY NOTES Step 28 Install Electric Lift Using the Point Size 2 Hex Driver bit, loosen the 1/2” Hex Panhead screws which are preinstalled to the Desktop bracket. Electric Lift Please make sure the pilot holes are properly alligned. Desktop Pilot Hole 2 x Each Side...
  • Page 54 / / ASSEMBLY NOTES Step 28 Install Desk Brackets 6 x 3/4” Panhead Screws Using the Point (Brackets to Desk) Size 2 Phillips Driver bit and six 3/4” Black Panhead Screws, align the brackets Pilot Hole with the pilots 3 x Each Side and mount them to the Wall.
  • Page 55 / / ASSEMBLY NOTES Step 29 Relocate Booth After completing the build, move booth into its final position.

  • Page 56: Product Quality, Damage & Warranty

    Zenbooth products are sold with a limited warranty against defects in materials and workmanship for a period of three years from the delivery date. Zenbooth reserves the right to repair or replace defective merchandise at its sole discretion. This limited warranty does not extend to other materials supplied by the purchaser or damage caused by shipping, accident, abuse, misuse, cleaning, or normal wear and tear.

  • Page 57: Notes

    / / NOTES...
  • Page 60 Zenbooth Inc. 650 University Ave Suite #10 Berkeley, CA 94710 Copyright © 2020. All Rights Reserved...