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WPT POWER PTO Installation And Maintenance Manual

Automotive style clutch

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AUTOMOTIVE STYLE CLUTCH
MECHANICAL PTO
Installation & Maintenance Manual
WIM-WG-001_E
PAGE 1 of 21

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Summary of Contents for WPT POWER PTO

  • Page 1 AUTOMOTIVE STYLE CLUTCH MECHANICAL PTO Installation & Maintenance Manual WIM-WG-001_E PAGE 1 of 21...
  • Page 2 INSTALLATION ......... . 6 4.1 Preparation 4.2 Clutch disc alignment 4.3 Pressure plate installation 4.4 PTO alignment to engine 4.5 Hand hole cover removal 4.6 Attach PTO to engine 4.7 Engagement lever installation 4.8 Clutch adjustment...
  • Page 3: Table Of Contents

    10.0 CHART 1: BOLT TORQUE VALUES ......10 11.0 11” PTO DRAWING AND PARTS LIST ......11 12.0 13”...
  • Page 4 Check flywheel and flywheel housing alignment. It is strongly recommended that dial indicator checks be made prior to installation of the PTO, especially on new engines or when a previous PTO failure might indicate an alignment problem.
  • Page 5 Check engine crankshaft endplay. Measure and document the engine’s crankshaft endplay before installing PTO. Using dial indicator as shown in 3.5 move the crankshaft back against the rear main bearing and then move the crankshaft to the front of the engine. Record the total movement as shown by the dial indicator.
  • Page 6 PTO in an inline application. Due to engine movement and other factors that may cause misalignment, WPT recommends that a flexible coupling or drive shaft be used to join the PTO and driven shaft. If a coupling is used, ensure that it has sufficient horsepower capacity and that shafts are in line within the limits specified by the coupling manufacturer.
  • Page 7 During adjustment, apply a small amount of grease to the ball stud to prevent wear and corrosion. Please refer to pages in the back of this manual for a drawing and parts list for this PTO. OPERATION WARNING : If the hand lever has no free play present before the clutch is engaged, adjust, as necessary.
  • Page 8: Disassembly

    (Refer to PTO Illustration on pages 11-19 of this manual) Use a hoist or other suitable lifting equipment to support the weight of the power take-off. Attach lifting devices at several places or use cribbing to support the PTO in a horizontal position during removal. CAUTION: The PTO is heavy.
  • Page 9: Assembly

    Check clearance and adjust as needed see Section 7.0. Assembly of the unit 9.2.1 Install shaft into PTO bellhousing by reversing steps found in Section 8.3. 9.2.2 Install clutch plate and pressure plate to flywheel following instructions 4.1 thru 4.3.
  • Page 10 10.0 CHART 1 TORQUE VALUES FOR HEX HEAD CAP SCREWS (HHCS) HEX HEAD CAP SCREWS - Grade 8 BOLT SIZE As Received Lubricated** LB - FT LB - IN LB - FT LB - IN IN INCHES 1/4 -20 5/16-18 3/8 -16 7/16-14 1/2 -13...
  • Page 11 TORQUE VALUES FOR SOCKET HEAD CAP SCREWS (SHCS) As Received Lubricated** BOLT SIZE LB - FT LB - IN LB - FT LB - IN IN INCHES 1/4 -20 5/16-18 3/8 -16 7/16-14 1/2 -13 1300 1040 9/16-12 1860 1488 5/8 -11 2530 2024...
  • Page 12: 11" Pto Drawing And Parts List

    11.0 11” PTO Drawing and Parts List Jeep Style (WTD-11-148 Shown) WIM-WG-001_E PAGE 12 of 21...
  • Page 13 Jeep Style (WTD-11-148 Shown) Description Description ASSEMBLY,CLUTCH PLATE BRG,OUTBOARD ASSEMBLY,PRESSURE PLATE BRG ENDCAP BRG,THRUST SHAFT FORK,THROW-OUT HHCS CAP,GREASE FITTING WASHER,LOCK ZERK BRG CARRIER ENGAGEMENT CAM BRG,INBOARD KEY,WOODRUFF BALL END ADJUST SHAFT,OPERATING HEX NUT SET SCREW SPRING,EXTENSION PLUG,PIPE (not Shown) SCREW,SPRING ANCHOR ACCESS COVER BELLHOUSING DUST COVER...
  • Page 14: 13" Pto Drawing And Parts List

    12.0 13” PTO Drawing and Parts List 13” Flat Face Flywheel (WTD-13-130 shown) WIM-WG-001_E PAGE 14 of 21...
  • Page 15 13” Flat Face Flywheel (WTD-13-130 shown) Description Description CLUTCH PLATE STUD,BALL END ADJUST PRESSURE PLATE ASSEMBLY,LEVER,HAND BRG,THRUST BELLHOUSING FORK,THROW-OUT RODENT COVER HHCS HAND HOLE COVER WASHER,LOCK SHCS BRG CARRIER HEX NUT BRG,INBOARD SEAL,OUPUT SHAFT SHAFT CAP,GREASE FITTING KEY,OUTPUT ZERK BRG,OUTBOARD ENGAGEMENT CAM ASSY SPRING,EXTENSION KEY,WOODRUFF...
  • Page 16: 11" Gm Style Pto Drawing And Parts List

    13.0 11” GM ® Style PTO Drawing and Parts List GM Style (WTD-11-143 shown) WIM-WG-001_E PAGE 16 of 21...
  • Page 17 GM Style (WTD-11-143 shown) Description Description HHCS BELLHOUSING DUST COVER ASSEMBLY,LEVER,HAND ASSEMBLY,CLUTCH PLATE NAMEPLATE ASSEMBLY,PRESSURE PLATE STUD,THREADED ADJUST BRG,THRUST BRG,OUTBOARD FORK,THROW-OUT BRG ENDCAP HHCS SHAFT,AUTOMOTIVE STYLE WASHER,LOCK BRG CARRIER CAP,GREASE FITTING BRG,INBOARD ZERK BALL END ADJUST ENGAGEMENT CAM HEX NUT KEY,WOODRUFF SPRING,EXTENSION SHAFT,OPERATING...
  • Page 18: 11" Gm Style High Sideload Pto Drawing And Parts List

    14.0 11” GM ® Style High Sideload PTO Drawing and Parts List GM Style (WTD-11-144 shown with Labyrinth Seal) Note: Add grease during installation to Labyrinth Seal when replacing. WIM-WG-001_E PAGE 18 of 21...
  • Page 19 GM Style (WTD-11-144 shown with Labyrinth Seal) Description Description HHCS BELLHOUSING DUST COVER ASSEMBLY,LEVER,HAND ASSEMBLY,CLUTCH PLATE NAMEPLATE ASSEMBLY,PRESSURE PLATE STUD,THREADED ADJUST SEAL,GREASE,LABYRINTH BRG,SPHERICAL ROLLER BRG,THRUST BRG ENDCAP FORK,THROW-OUT SHAFT HHCS WASHER,LOCK CAP,GREASE FITTING BRG CARRIER ZERK BRG,SPHERICAL ROLLER ENGAGEMENT CAM BALL END ADJUST KEY,WOODRUFF HEX NUT...
  • Page 20: 11" Gm Style Pto Alignment Tool And Spacer Details

    15.0 11” GM ® Style (WTD-11-143 & WTD-11-144) Alignment Tool and Spacer Details Alignment Tool – Can be purchase at most automotive part stores with the Doorman part number 14522 or with the Centerforce part number 50028. If unavailable at a local automotive part store, WPT can be contacted with part number WTD-11-A49.
  • Page 21 WPT Power 1600 Fisher Road - Wichita Falls, TX 76305 P.O. Box 8148 - Wichita Falls, TX 76307 Ph. 940-761-1971 www.WPTpower.com WIM-WG-001_E PAGE 21 of 21...