HNC Electric HV610C Series User Manual
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HNC Electric HV610C Series User Manual

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HV610C Series Frequency Inverter
User Manual
HNC Electric Limited

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Summary of Contents for HNC Electric HV610C Series

  • Page 1 HV610C Series Frequency Inverter User Manual HNC Electric Limited...
  • Page 2 Foreword Thank you for using the HV610C series of high-performance vector inverter. New HV610C series is a general current vector control inverter integrated with the performance and features in a high degree. HV610C with industry-leading drive performance and functionality control, using unique current vector control algorithm can efficiently drive induction motor to achieve high accuracy, high torque and high-performance control.
  • Page 3 Definition of security In this manual, safety issues the following two categories： Warning： Due to the dangers posed against the required operation, may result in serious injury and even death; Caution： Due to the dangers posed against the required operation, may lead to moderate harm or minor injuries, and damage to the equipment;...
  • Page 4 Safety precautions Before Installation Warning Do not install inverter finding the control system with water in, or inverter with missing parts or damaged parts. Please do not install inverter when the packing list is not consistent with the physical name. Warning Carefully handled when loading, otherwise it may damage the inverter.
  • Page 5 Warning Please don't put the power line and the signal line from the same pipeline，when operating wiring, please make power line and signal line apart above 30cm. The encoder must use shielded cable, and the shield must ensure that a single side of a reliable ground! Do not connect the input power cable to the output terminals(U 、...
  • Page 6 Warning Do not open the cover of the inverter upon power-on.Otherwise there will be danger of electric shock! Do not touch the inverter and its surrounding circuit with wet hand. Otherwise there will be danger of electric shock. Do not touch the inverter terminals (including control terminal). Otherwise there will be danger of electric shock.
  • Page 7 ● Use with the voltage different with the rated voltage If the HV610C series inverter is used outside the allowable working voltage range as specified in this manual, it is easily lead to the inverter devices damage. If needed, use the corresponding boost or lower voltage transformer processing.
  • Page 8 ●Change Three-phase Input to Two-phase Input It is not allowed to change the HV610C series three-phase inverter into two-phase. Otherwise, it may cause fault or damage to the inverter. This operation must be handed under HNC technical guidance. ●Lightning Surge Protection The series inverter has lightning over current protection device, and has certain self-protection ability against the lightning.
  • Page 9 According to the national standard of GB/T12668.3, HV610C comply with the requirements for electromagnetic interference and anti-electromagnetic interference. HV610C series inverter meet international standard as below,the products have passed CE certification. IEC/EN 61800-5-1 ： 2003 Safety Regulations Commission-able Electric Drive System IEC/EN 61800-3 ：...

  • Page 10: Table Of Contents

    Content Section I. Product Information....................1 1.1 Nameplate specification....................1 1.2 Model specification......................1 1.3 Product series........................2 1.4 Product shape........................3 1.4.1 Product Component Name....................3 1.4.2 Product Outline, Mounting Dimension, and Weight..........4 1.5 Standard specification......................7 Section II. Installation &Wiring....................9 2.1 Use of the environment....................9 2.2 Handling and installation....................
  • Page 11 4.2 Display Interface......................21 4.2.1 Indicator light indicates run..................21 4.3 Examples for parameter setting..................22 4.3.1 Methods of checking and modifying function codes..........22 4.3.2 Two quick search modes for function code parameters there........23 4.3.3 Commissioning......................23 4.3.4 Motor characteristic parameter setting and self - learning........23 4.3.5 Motor parameter automatic tuning................26 4.4 Test running........................27 Section V.
  • Page 12 5.15 Communication function group：Fd.00-Fd.06............99 5.16 User customization function code：FE.00-FE.29........... 100 5.17 Function code management：FP.00-FP.04..............101 5.18 Torque control group： A0.00-A0.08..............103 5.19 Virtual IO： A1.00-A1.21..................104 5.20 The second motor control：A2.00-A2.65..............108 5.21 The third motor control： A5.00-A5.09..............111 5.22 AI curve setup： A6.00-A6.29................112 5.23 User programmable card parameters：...
  • Page 13 1. Overview.........................155 2. Examples of the typical wiring of HV610C in Crane applications......155 3. Introduction to lifting sequence..................156 4. Motor parameters self-tuning..................156 5. Debugging steps......................157 6. Special function code of braking timing...............157 7. Use of application Macros.....................159 Product Feedback........................160 Warranty Agreement........................

  • Page 14: Section I. Product Information

    Section I. Product Information HNC frequency inverters have been tested and inspected before leaving the manufacturer. Before unpacking the product, please check product packaging for shipping damage caused by careless transportation and whether the specifications and type of the product complies with the order.

  • Page 15: Product Series

    Section I. Product Information 1.3 Product series Motor adapter Inverter model Rated input A Rated output A 3-phase input：AC 380V，50/60Hz HV610C-R75G3 0.75 HV610C-1R5G3 HV610C-2R2G3 10.5 HV610C-004G3 14.6 13.0 HV610C-5R5G3 20.5 17.0 HV610C-7R5G3 26.0 25.0 HV610C-011G3 11.0 35.0 32.0 HV610C-015G3 15.0 HV610C-018G3 18.5 HV610C-022G3...

  • Page 16: Product Shape

    Section I. Product Information 1.4 Product shape 1.4.1 Product Component Name Company logo label Operating keyborad Upper panel Keyboard tray Expansion card Lower panel Lower panel fixing screw Protective coil Control board terminal Main circuit connection terminal Nameplate position of frequency inverter Take HV610-022G3 as an example...

  • Page 17: Product Outline, Mounting Dimension, And Weight

    Section I. Product Information 1.4.2 Product Outline, Mounting Dimension, and Weight W=125mm D1=170mm W1=113mm D=160mm A R P M R U N L O C A L / R E M O T F WD / R E V T U N E / T C E N T E R PR G Q U I C K...
  • Page 18 Section I. Product Information A R P M R U N L O C A L / R E M O T F W D / R E V T U N E / T C E N T E R P R G Q U I C K E N T E R...
  • Page 19 Section I. Product Information Wall mounting HV610C−185G3 HV610C−200G3 HV610C−220G3 Cabinet installation HV610C−185G3 1268 HV610C−200G3 HV610C−220G3 Wall mounting 1035 1005 HV610C−250G3 HV610C−280G3 Cabinet installation HV610C−250G3 1650 HV610C−280G3 Wall mounting HV610C−315G3 1290 1257 1203 HV610C−355G3 HV610C−400G3 Cabinet installation HV610C−315G3 1650 HV610C−355G3 HV610C−400G3 HV610C−450G3 HV610C−500G3 1750...

  • Page 20: Standard Specification

    Section I. Product Information 1.5 Standard specification Item Specifications High performance of current vector control technology to realize Control system asynchronous motor and synchronous motor control Drive performance High efficiency driving for induction motor and synchronous motor Maximum frequency Vector control：0~500HzV/F，control：0~3200Hz 0.5kHz~16kHz;the carrier frequency will be automatically adjusted Carrier frequency according to the load characteristics...
  • Page 21 Section I. Product Information Timing control Timing control function：set time range：0Min~6500.0Min Multiple motor switch 4 groups of motor parameter,which can realize 4-motor switch control Communication RS485 AI3x can accept the motor temperature sensor input (PT100 、 Motor overheat protection PT1000) Support differential, open collector, UVW, rotary transformer, sine Multi-encoder support cosine encoder etc.

  • Page 22: Section Ii. Installation &Wiring

    Section II. Installation &Wiring 2.1 Use of the environment Ambient temperature-10℃~40℃. Avoid electromagnetic interference and keep the unit away from the source of interference. Prevent dropping water, steam, dust powder, cotton fiber or fine metal powderfrominvasion. Prevent oil, salt and corrosive gas from entering it. Avoid vibration.
  • Page 23 Section II. Installation &Wiring Heat dissipation problems should be concerned when doing mechanical installation, please mind rules below： Mounting space is shown in 2-2.1, which could ensure the heat sinking space of the inverter. However, the heat sinking of other devices in the cabinet shall also be considered. Install the inverter vertically so that the heat may be expelled from the top.However, the equipment cannot be installed upside down.

  • Page 24: Wiring

    Section II. Installation &Wiring 2.3 Wiring The wiring of frequency inverter includes two parts：main circuit and control circuit. Users must ensure correct connections according to the following connection diagram. 2.3.1 HV610C diagram Fig. 2-3.1...

  • Page 25: Typical Wiring Of Hv610C In Crane Applications

    Section II. Installation &Wiring 2.3.2 Typical wiring of HV610C in Crane applications...

  • Page 26: Main Circuit Terminals

    Section II. Installation &Wiring 2.4 Main circuit terminals 2.4.1 HV610C main circuit terminals 1) Main loop terminals below 22kw: 2) 30kw / 37kw frequency inverter main circuit terminal: 3) Main loop terminal of frequency inverter of 45kw and above: Description of main circuit terminal of three-phase frequency inverter Terminal Name Description...

  • Page 27: Control Circuit Terminals

    Section II. Installation &Wiring 2.5 Control circuit terminals 2.5.1 Control circuit terminals description Terminals function description： Terminal Terminal Type Function Description sign Name Provide +10V power supply for external units, with maximum output current of 10mA. External terminal of +10V-GND It is generally used as the operating power supply for 10V power supply the external potentiometer.
  • Page 28 Section II. Installation &Wiring Output voltage range ： 0V to 10V Output current range： 0mA to 20mA. Optical coupling isolation, bipolar open collector output voltage range: 0V ~ 24V output current range: 0mA ~ 20mA Note: CME of digital output location is internally isolated DO-CME Digital output 1 from com of digital input location, but at the factory it is...
  • Page 29 Section II. Installation &Wiring Control board terminal layout...

  • Page 30: Description Of Wiring Of Control Terminals

    Section II. Installation &Wiring 2.5.2 Description of wiring of control terminals 1） Analog input terminal Because the weak analog signal will be easily affected by the external interference, generally shielded cable shall be used, the cable length shall be as short as possible and no longer than 20 meters, as shown in Fig.
  • Page 31 Section II. Installation &Wiring 2） Digital input terminal It needs to employ shielded cable generally, with wiring distance of no longer than 20 meters. When valid driving is adopted, necessary filtering measures shall be taken to prevent the interference to the power supply. It is recommended to use the contact control mode.

  • Page 32: Standby Circuit

    Section II. Installation &Wiring This connection mode must make SP of jumper J9 connect to COM port,and connect +24V and public terminal of external controller together.If you use an external power supply,jumper J9 must be removed,and connect external negative power supply to SP ,while positive power supply to X port.

  • Page 33: Section Iv. Keyboard Operation

    D=16mm W=72mm W=72mm D=16mm R P M R U N L O C A L / R E M O F WD / R E V T U N E / T C L O C A L / R E M O T F WD / R E V N E / T C D1=25.5mm...

  • Page 34: Display Interface

    Section IV. Keyboard Operation 4.2 Display Interface Modification of function parameter, monitoring of inverter operation, control of inverter operation (start and stop) can be performed through the operation panel.Its shape and function area are shown as below： Fig. 4-2.1 4.2.1 Indicator light indicates run RUN: When the light is on, it indicates that the frequency inverter is in operation, and when the light is off, it indicates that the frequency inverter is in shutdown state LOCAL/REMOT:...

  • Page 35: Examples For Parameter Setting

    Section IV. Keyboard Operation 4.3 Examples for parameter setting 4.3.1 Methods of checking and modifying function codes The operation panel of this series of frequency inverters uses a three-level menu structure to set parameters and other operations. The three-level menus are: function parameter group (I - level menu) → function code (II - level menu) →...

  • Page 36: Two Quick Search Modes For Function Code Parameters There

    Section IV. Keyboard Operation 4.3.2 Two quick search modes for function code parameters there Are many function codes in this series. In order to facilitate quick search by users, the frequency inverter also provides two quick search methods for function codes: 1) Selecting and customizing common function codes and users, up to 30 of which can be customized, to form a user-defined code function code set;...
  • Page 37 Section IV. Keyboard Operation Motor 1 Parameter description Description parameter Rated power / voltage / current / frequency / speed of Model parameters, F1-01 F1-05 motor manual input Equivalent stator resistance, inductance, rotor F1-06 F1-20 Tuning parameter inductance, etc. inside the motor Methods for obtaining the internal electrical parameters of the controlled motor by the frequency inverter include dynamic identification, static identification, manual input of motor parameters, etc.
  • Page 38 Section IV. Keyboard Operation 05). Please input the parameters of the lower surface according to the actual parameters of the motor (according to the current motor selection) If it is an asynchronous motor, then F1-37 (tuning selection, for motor 2, it should ...

  • Page 39: Motor Parameter Automatic Tuning

    4.3.5 Motor parameter automatic tuning Vector control running mode：before running, user must accurately input motor nameplate parameters. HV610C series inverter will be matching standard motor parameter according to this nameplate. Vector control methods are very much dependent on motor parameters, to get good control performance, accurate control motor parameters must be acquired.

  • Page 40: Test Running

    Section IV. Keyboard Operation 4.4 Test running HV610C General machine type factory setting value Code Factory setting Description Speed sensorless vector control (SVC) F0.01 F0.02 Operation panel command channel(LED OFF) F0.03 AI3 (Potentiometer) Users set motor parameters F1.00~F1.05 to correct values, after parameters auto tuning, motor operation can be directly controlled through keyboard, while frequency can be set through keyboard potentiometer.

  • Page 41: Section V. Parameter Function Table

    Section V. Parameter Function Table Caution： The symbols in the function table are explained as follows： “★” ： indicates that the parameter setup value cannot be modified when the inverter is in the running status. “●”：indicates that the parameter value is the actual detection record and cannot be modified. “Change limit”...
  • Page 42 Section V. Parameter Function Table U0.07 DI input status IO input status，it’s value is a hexadecimal digit.Each bit corresponds to each input terminal state： 0~14 bit Input status Invalid Valid VDI5 VDI4 VDI3 VDI2 VDI1 DI10 U0.08 Y output status IO output status，it’s value is a hexadecimal digit.Each bit corresponds to each output terminal state ：...
  • Page 43 Section V. Parameter Function Table U0.13 Length value Fb function group fixed length function Fb.05~Fb.07 U0.14 Load speed display Motor actual running speed U0.15 PID set point PID percentage of reference value for running adjustment. U0.16 PID feedback PID percentage of feedback value for running adjustment. U0.17 PLC stage PLC program running stage-display...
  • Page 44 Section V. Parameter Function Table U0.30 Main frequency X display 0.01Hz F0.03 main frequency source set frequency U0.31 Auxiliary frequency Y display 0.01Hz F0.04 auxiliary frequency source set frequency U0.32 View arbitrary memory address value To view arbitrary memory address, advanced commissioning function. U0.33 Reserve 0.0°...
  • Page 45 Section V. Parameter Function Table U0.42 DO output status intuitive display Display DO output status intuitively, offer DO output information more detailed than U0.08, advanced display function. U0.43 DI function status intuitive display1 Display DI function status 1 intuitively ,display(function 01－40) U0.44 DI function status intuitive display2 Display DI function status 2 intuitively ,display (function 41－80)

  • Page 46: Basic Function Group：f0.00-F0.28

    FVC is generally used for permanent magnet synchronous motor, while part of the small power applications can select V/F control mode. HV610C series support specific models of permanent magnet synchronous motor sensorless vector control mode. Please refer to HV610C users manual and HV610CS dedicated users manual for using method.
  • Page 47 Section V. Parameter Function Table supplementary explanation of corresponding communication card for details. Supplementary explanation for communication card is allotted with communication card.This manual contains a brief description of communication card. Digital setup(Preset frequency F0.08, UP/DOWN can be modified, power off without memory) Digital setup(Preset frequency F0.08, UP/DOWN can be modified, power off...
  • Page 48 MS command running mode is set through different combination mode of digital input DI terminal. There are 4 MS command terminals with 16 status of HV610C series. FC group function codes correspond to 16 “MS command”. “MS command” is percentage relativing to F0.10 ( maximum frequency).
  • Page 49 Section V. Parameter Function Table Relative to maximum frequency Auxiliary frequency source F0.05 ☆ Y range selection Relative to frequency source X Auxiliary frequency source F0.06 0%~150% ☆ Y range When the frequency source selection is frequency overlap reference(F0.07 is set to 1 、 3 or 4), it is used to determine the adjustment range of auxiliary frequency source.
  • Page 50 Section V. Parameter Function Table Choose smaller absolute value of the two as target frequency. Besides, when frequency source is main& auxiliary operation,users can set offset frequency through F0.21.By stacking offset frequency on main& auxiliary operation result,it could flexible cope with all kinds of needs.
  • Page 51 Section V. Parameter Function Table F0.14 0.00Hz 0.00Hz to frequency upper limit F0.12 Frequency lower limit ☆ When the running frequency of the inverter is lower than the frequency lower limit, it can select to run at frequency lower limit or stop the inverter. Refer to F8.14 function code for details. F0.15 0.5kHz~16.0kHz Carrier frequency...
  • Page 52 Section V. Parameter Function Table Output frequency Acceleraion/deceleration reference frequency Setting frequency Actual deceleration time Actual acceleration time Setting deceleration time Setting acceleration time Fig.5-1Acceleration/deceleration time schematic diagram HV610C totally offers 4 groups of speed-up/speed-DOWN time for selection,you can shift through digital input terminal DI,4 groups of them are shown as follows：...
  • Page 53 Section V. Parameter Function Table 1： Memory Digital setup frequency is the retention that reserved at last stop time. Keyboard “∧” 、 “∨” or terminal UP、DOWN to make the correction valid. Motor 1 F0.24 Motor selection ★ Motor 2 HV610C support applications that driving 2 motors in time-sharing. 2 motors can be set motor nameplate parameters, independent parameter tuning, control mode, parameters relating to operation performance respectively.
  • Page 54 Section V. Parameter Function Table Digital setup frequency source PULSE pulse setup(X5) MS command Simple PLC Communication setup Communication command binding 100bit frequency source selection Without bound Digital setup frequency source PULSE pulse setup(X5) MS command Simple PLC Communication setup It defines bound combination between 3 running command channels and 9 frequency setup channels, which is easy to achieve synchronous switching.

  • Page 55: Parameters For Motor 1：F1.00-F1.37

    Section V. Parameter Function Table 5.3 Parameters for motor 1：F1.00-F1.37 Factory Change Code Description/Display Setting Range Setting Limit General asynchronous motor Variable frequency asynchronous motor F1.00 Motor type selection ★ PMSM F1.01 Rated power 0.1kW~1000.0kW ★ F1.02 Rated voltage 1V~2000V ★...
  • Page 56 Section V. Parameter Function Table HV610C support multiple encoder types. Different encoder should be equipped with different PG card. All the 5 encoders are suitable for synchronous motor, while only ABZ incremental encoder and rotary transformer are suitable for asynchronous motor. After installing the PG card, make sure that F1.28 is accurate according to actual situation.

  • Page 57: Vector Control Function Group：f2.00-F2.22

    Section V. Parameter Function Table then accelerate to 80% of motor rated frequency according to F0.17. After keeping the state for a period of time, then decelerate to stop according to F0.18 and stop tuning. Before asynchronous complete tuning , users should set motor type and motor nameplate parameters F1.00~F1.05 as well as encoder type and encoder pulse numbers F1.27、F1.28.
  • Page 58 Section V. Parameter Function Table F2.06 100% Vector control slip gain 50%~200% ☆ This parameter is used to adjust motor steady speed precision for zero-speed sensor vector control mode. Please turn up the parameter value when with load motor running in low speed. On the contrary, when the with load motor running in high speed, please turn down the parameter value.

  • Page 59: V/F Control Group：f3.00-F3.15

    Section V. Parameter Function Table 5.5 V/F control group：F3.00-F3.15 This function group is only valid for V/F control mode. V/F control is suitable for general load such as draught fan, pump. It is also appropriate for situations where one inverter driving multiple motors or there is big difference between inverter power and motor power.
  • Page 60 Section V. Parameter Function Table Output voltage Output frequency Vb:Maximum output voltage V1:Manual torque boost voltage fb : Rated running frequency f1:Cutt-off frequency of torque boost Fig. 5-3 Manual torque boost schematic diagram To compensate the low frequency torque characteristics of V/F control, boost compensation should be made to inverter low frequency output voltage.
  • Page 61 Section V. Parameter Function Table Voltage % Frequency % F1-F3 ： MS speed V/F 1~3 segment V1-V3 ： MS speed V/F 1~3 segment voltage proportion frequency proportion Fb ： Rated motor running frequency Vb ： Rated motor frequency Fig. 5-4 Multi-point V/F curve setup schematic diagram F3.09 0.0% V/F slip compensation gain...
  • Page 62 Section V. Parameter Function Table PULSE pulse setup(X5) MS command Simple PLC Communication setup 100% corresponding to the rated motor voltage (F1.02、A4.02、 A5.02、A5.02) VF separation voltage digital F3.14 0V~rated motor voltage ☆ setup VF separation is generally applied to induction heating control, inverter power supply control and torque motor control etc.

  • Page 63: Input Terminal：f4.00-F4.40

    Fig. 5-5 VF separation schematic diagram 5.6 Input terminal：F4.00-F4.40 HV610C series inverter has 7 multifunctional digital input terminals (X1 to X6), of which X5 can be used as high-speed pulse input terminal, and HV610C series inverter also has 3 analog input terminals Factory...
  • Page 64 Section V. Parameter Function Table When command source is set as “Digital Setup”, the Up command increase or decrease of the set frequency is implemented DOWN command through the external terminal. When this terminal command is valid, meaning that the Free stop inverter locks the output, the load will free stop according to the mechanical inertia.this way is the same withF6.10...
  • Page 65 Section V. Parameter Function Table When this terminal command is valid, the inverter maintains the frequency output of the swing frequency center, and the Swing frequency pause swing frequency pauses. It is used as input terminal of the counting pulse. Counter input When this terminal command is valid, it clears the Counter reset...
  • Page 66 Section V. Parameter Function Table stop process. This function is used for inverter fast stop , which can meet the stop need in system emergency. This terminal can be used to stopthe inverter in any circumstances (panel control ,terminal control and External stop terminal 2 communication control).
  • Page 67 Section V. Parameter Function Table Schedule 3 Motor terminal selection description： Corresponding Terminal2 Terminal1 Acc./dec. selection parameter F1、F2 group Motor 1 A2 group Motor 2 F4.10 DI filter time 0.000s~1.000s 0.010s ☆ If the digital input terminal malfunction because it is vulnerable to interference , users could increase the parameter value to enhance the interference immunity.
  • Page 68 Section V. Parameter Function Table 1： Two-line mode 2： In this operation mode,X1 terminal function is to enable operation,while X2 terminal function is to determine running direction. The descriptions on the terminal running command are as shown as below： Terminal Set value Description Forward(FWD)
  • Page 69 Section V. Parameter Function Table HV610C X1 (FWD) X3 3-line running control X2 (REV) Fig. 5-8 Three-line control mode 1 Among them： SB1：Stop button SB2：Forward rotation button SB3：Reverse rotation button 3：Three-line mode2 In this operation mode, X3 terminal is the enable terminal, Direction by the state of the X2 to decide,while X1 terminal function is to determine running direction.
  • Page 70 Section V. Parameter Function Table Terminal UP/DOWN variation F4.12 0.01Hz/s~65.535Hz/s 1.00Hz/s ☆ rate It is used to set the frequency variation rate (frequency variation per second) when adjusting the set frequency with terminals UP/DOWN. When F0.22 (frequency decimal point) is set to 2, range of F4.12 value is 0.001Hz/s~65.535Hz/s. When F0.22 (frequency decimal point) is set to 1, range of F4.12 value is 0.01Hz/s~655.35Hz/ s.
  • Page 71 Section V. Parameter Function Table When analog input voltage exceeds the setup “maximum input” limit, analog voltage is calculated as “maximum input” .Similarly, when analog input is smaller than the setup “minimum input”,analog voltage is calculated as minimum input or 0.0% according to the setting of F4.34. AI used as current input terminal ：1mA current equals to 0.5V voltage.
  • Page 72 Section V. Parameter Function Table 1bit AI1 curve selection Curve1(2 points，see F4.13~F4.16) Curve2(2 points，see F4.18~F4.21) Curve3(2 points，see F4.23~F4.26) Curve4(4 points，factory value) Curve5(4 points，factory value) 10bit AI2 curve selection Curve1(2 points，see F4.13~F4.16) Curve2(2 points，see F4.18~F4.21) F4.33 AI curve selection ☆ Curve3(2 points，see F4.23~F4.26) Curve4(4 points，factory value) Curve5(4 points，factory value) 100bit...
  • Page 73 Section V. Parameter Function Table This function code is used to determine analog quantity corresponding setup when analog input voltage below the setup of minimum input. The 1bit, 10bit, 100bit of the function code are corresponding to the analog input AI1 、 AI2 、 AI3 respectively.

  • Page 74: Output Terminal：f5.00-F5.22

    Low level valid：Connection between COM and corresponding DI is invalid,disconnection valid. 5.7 Output terminal：F5.00-F5.22 HV610C series inverter provides two multifunctional analog terminal output selections, 1 multifunctional relay output terminal, 1 multifunctional DO output terminal, 1 FM terminal (can be used as high speed pulse output terminal as well as open collector switching output). If the above output terminals can not meet the field application, users should choose optional multi- function input/output expansion card.
  • Page 75 Section V. Parameter Function Table Function selections are as follows： Function Description value No output The output terminals have no function Inverter in operation When the inverter is running, ON signal is output. When inverter fault happens and stops due to the fault , Output fault(Stop fault) ON signal is output Relay function...
  • Page 76 Section V. Parameter Function Table When inverter is in Under-voltage status, it outpus ON Under-voltage state output signal. Communication setup Please refer to communication protocol. Reserved Reserved Reserved Reserved Null speed operation 2(Stop with When inverter output 0Hz , ON signal is output. output) When inverter is in stop status, ON signal is output.
  • Page 77 Section V. Parameter Function Table FMP output function F5.06 selection(pulse output 0-16 ☆ terminal) F5.07 AO1 output function selection 0-16 ☆ F5.08 AO2 output function selection 0-16 ☆ FMP terminal output pulse frequency range：0.01kHz~F5.09 (FMP maximum frequency output), F5.09 could vary from 0.01kHz to 100.00kHz. AO1, AO2 output ranges from 0V to 10V, or 0mA to 20mA.
  • Page 78 Section V. Parameter Function Table F5.10 AO1 zero offset -100.0%~+100.0% 0.0% ☆ F5.11 AO1 gain -10.00~+10.00 1.00 ☆ F5.12 AO2 zero offset -100.0%~+100.0% 0.00% ☆ F5.13 AO2 gain -10.00~+10.00 1.00 ☆ Function codes above are generally used to modify the zero offset of the analog output and also be used to define required AO output curves.

  • Page 79: Start/Stop Control：f6.00-F6.15

    Section V. Parameter Function Table 5.8 Start/stop control：F6.00-F6.15 Description/ Factory Change Code Setting Range Keyboard Display Setting Limite Direct startup Speed tracking startup (Vector mode is F6.00 Start mode ☆ invalid) Pre-excitation startup (AC asynchronous motor) 0： Direct startup： When the DC brake time is zero, it starts at the startup frequency. When the DC brake time is non-zero value, it can perform DC brake before start.
  • Page 80 It is used to select the frequency change mode during the inverter start and stop process. 0： Straight acceleration/ deceleration The output frequency increases or decreases along the straight line. HV610C series inverter provides 4 types of acceleration/deceleration time.It can select acceleration/ deceleration time via the multifunctional digital input terminals.
  • Page 81 Section V. Parameter Function Table Function code of F6.08 and F6.09 can be respectively defined the time proportion between the S- curve initial-segment and finishing-segment for S-curve acceleration/ deceleration A. They are required to meet the standard of F6.08+F6.09≤100.0%. t1 in the Fig.5-11 is the parameters defined by F6.08, in this period of time which the changing slope of output frequency is becoming larger and larger.

  • Page 82: Keyboard And Display：f7.00-F7.14

    Section V. Parameter Function Table The process of DC brake at stop is as shown in Figure below. Fig.5-13 DC brake schematic diagram F6.15 Brake utilization ratio 0%~100% 100% ☆ It is only valid for the inverter with built-in brake unit. It is used to adjust the duty ratio of the brake unit.When the brake utilization ratio is high,then the duty ratio of brake unit action is high,braking effect is strong.But there will be big fluctuation of inverter bus voltage.
  • Page 83 Section V. Parameter Function Table It is used to set the functions of multifunctional JOG.K key. 0： Invalid function 1： Operation panel command channel and remote command channel It can perform switching between the current command source and keyboard control(local operation).The function key is invalid when current command source is keyboard control.
  • Page 84 Section V. Parameter Function Table 0000~FFFF F7.05 LED stop display parameter ☆ Setting frequency(Hz) Length value Bus voltage(V) PLC stage DI input status Load speed DO output status PID setting AI1 (V) Input pulse frequency(Hz) Reserved AI2 (V) Reserved AI3 (V) Reserved Counter If the above parameters need to be displayed at the time of stop, it can set their corresponding...

  • Page 85: Auxiliary Function：f8.00-F8.53

    Section V. Parameter Function Table 5.10 Auxiliary function：F8.00-F8.53 Description/ Factory Change Code Setting Range Keyboard Display Setting Limit F8.00 2.00Hz 0.00Hz~maximum frequency Jog running frequency ☆ F8.01 20.0s 0.0s~6500.0s Jog acceleration time ☆ F8.02 20.0s 0.0s~6500.0s Jog deceleration time ☆ It defines the reference frequency and acc.
  • Page 86 Section V. Parameter Function Table Output frequency Forward Reverse Dead zone time Fig.5-15 Rotation dead zone time schematic diagram Reverse rotation is allowed F8.13 Reverse rotation control ☆ Reverse rotation is forbidden It is used to set if the inverter could run in reverse rotation state. If reverse rotation is not permitted, F8.13 should be set to 1.
  • Page 87 Section V. Parameter Function Table Invalid F8.18 Start protection selection ☆ Valid This parameter is used to improve the safety protection coefficient. If it is set to 1, it has two functions： 1.If running command is valid upon power on (E.g ： Closed-state before terminal running command power on), inverter will not respond to the running command.
  • Page 88 Section V. Parameter Function Table Output frequency Set frequency Detection amplitude Frequency arrival detection signal Fig.5-17 Frequency arrival detection amplitude schematic diagram Invalid Acc./dec. hopping frequency F8.22 ☆ validity Valid It is used to set whether hopping frequency is effective during process of acceleration/deceleration. F8.22 =1：...
  • Page 89 Section V. Parameter Function Table During acceleration process, if running frequency is less than F8.25 ,then choose acc. time2. If running frequency is greater than F8.25, choose acc. time 1. During deceleration process, if running frequency is greater than F8.26, then choose dec. time 1. If running frequency is less than F8.26 , choose dec.
  • Page 90 Section V. Parameter Function Table Running frequency Frequency detection range Random frequency arrival Frequency detection range Random frequency arrival detection signal or relay Fig.5-20 Random frequency arrival detection schematic diagram When inverter output frequency is within the positive & negative detection range of random frequency arrival detection value , multi-funtion terminal DO output ON signal.
  • Page 91 Section V. Parameter Function Table detection delay time Output current P8.36 Output current overlimit detection signal P8.37 Fig.5-22 Output current overlimit detection schematic diagram When inverter output current is larger than output current overlimit value (F8.36) ,and lasting time exceeds the software overlimit detection delay time ,inverter multi-function terminal DO output ON signal, fig.5-22 is schematic diagram of output current overlimit detection.
  • Page 92 Section V. Parameter Function Table Output current Random current arrival range Random current arrival Random current arrival range Random current arrival detection signal or relay Fig.5-23Random current arrival detection schematic diagram Invalid F8.42 Timing function selection ☆ Valid F8.44 setup F8.43 Running time timing selection ☆...

  • Page 93: Overload And Protection：f9.00-F9.70

    Section V. Parameter Function Table below 40℃ F8.48=1：Cooling fan is always running after power-on. Sleep frequency(F8.51) ~maximum frequency F8.49 Wake up frequency 0.00Hz ☆ (F0.10) F8.50 Wake up delay time 0.0s 0.0s~6500.0s ☆ F8.51 Sleep frequency 0.00Hz 0.00Hz~wake-up frequency(F8.49) ☆ F8.52 Sleep delay time 0.0s...
  • Page 94 Section V. Parameter Function Table F9.03 0(no over-voltage stall)~100 Over-voltage stall gain ☆ Over-voltage stall protection F9.04 130% 120%~150%(3 phase) ☆ voltage Over voltage stall ： When the output voltage of the inverter reaches setup of over voltage stall protection voltage (F9.04), if the inverter is running with acceleration speed, it will stop acceleration. When the inverter is running with constant speed, it will reduce the output frequency.
  • Page 95 1bit：It is used to choose whether to protect input phase loss. 10bit：Contactor attracting protection HV610C series inverter above 132kW (type G) has input phase fault protection function.For the inverter below 132kW (type P), the input phase fault protection function is invalid at any setup.
  • Page 96 Section V. Parameter Function Table 15= Err15 External equipment fault 16= Err16 Communication fault 17=Err17 Contactor fault 18= Err18 Current inspection fault 19= Err19 Motor tuning fault 20= Err20 Encoder /PG card fault 21= Err21 EEPROM read & write fault 22= Err22 Inverter hardware fault 23= Err23...
  • Page 97 Section V. Parameter Function Table When output terminal status is ON, it’s corresponding binary digit is 1. OFF corresponds to 0. All status are converted to decimal display. F9.22 Third fault inverter state ● Reserved F9.23 Third fault power-on time ●...
  • Page 98 Section V. Parameter Function Table The latest fault digital input terminal status, order as below ： BIT4 BIT3 BIT2 BIT1 BIT0 F9.41 First fault output terminal ● REL2 REL1 When output terminal status is ON, it’s corresponding binary digit is 1. OFF corresponds to 0. All DO status are converted to decimal display.
  • Page 99 Section V. Parameter Function Table 100bit Reserved Motor overheating(Fault No.25= Err45) 1000 (Same with F9.47 1 bit) Runing time arrival(Fault No.26= Err26) 10000 (Same with F9.47 1 bit) User-defined fault 1(Fault No.27= Err27) 1bit (Same with F9.47 1 bit) User-defined fault 2(Fault No.28= Err28) 10bit (Same with F9.47 1 bit) Power-on time arrival(Fault No.29= Err29)
  • Page 100 Section V. Parameter Function Table of the maximum frequency. No temperature sensor F9.56 Motor temperature sensor PT100 ☆ PT1000 Motor overheating protection F9.57 110℃ 0℃~200℃ ☆ threshold Motor overheating pre-alarm F9.58 90℃ 0℃~200℃ ☆ threshold Temperature signal of motor temperature sensor should be connected to multi-function I/O expansion card(optional).
  • Page 101 Section V. Parameter Function Table Fig.5-24 Transient stop action schematic diagram The function defines when instant outage or voltage suddenly drops, inverter compensating dc bus voltage decrease by load feedback energy through decreasing output Speed, which maintaining inverter running. F9.59=1 ： When instant outage or voltage suddenly drops, inverter decelerates. Inverter normally accelerates to the set running frequency until bus voltage came to normal.

  • Page 102: Pid Function Group：fa.00-Fa.28

    Section V. Parameter Function Table This function is only valid in speed sensor vector control. Inverter fault alarms when deviation detected between motor actual Speed and the set frequency(deviation＞F9.69, duration time＞F9.70). Fault No. 42=Err42. F9.70=0.0s：Excessive speed deviation fault detection is canceled. 5.12 PID function group：FA.00-FA.28 PID control is a common method used in process control.
  • Page 103 Section V. Parameter Function Table Communication AI1+AI2 MAX(|AI1|,|AI2|) MIN(|AI1|,|AI2|) It is used to select the feedback channel of PID Feedback value of process PID is a relative value, set range is 0.0%~100.0%. Positive action FA.03 PID action direction ☆ Negative action Positive action：...
  • Page 104 Section V. Parameter Function Table FA.09 PID deviation limit 0.0%~100.0% 0.0% ☆ It is used to set the maximum allowable deviation between the system feedback value and reference value. When the deviation between the PID feedback and reference is within this range, the PID stops adjustment.
  • Page 105 Section V. Parameter Function Table Fig.5-26 PID parameter switching schematic diagram In some applications, one group of PID parameters can not meet the needs of the whole operation process. Different parameters are used for different situations. This group of function codes is used to switch 2 groups of PID parameters. Regulator parameters FA.15~FA.17 and parameter FA.05~FA.07 have the same setting method.

  • Page 106: Swing Frequency, Fixed Length And Counting：fb.00-Fb.09

    Section V. Parameter Function Table Output deviation reverse FA.24 1.00% 0.00%~100.00% ☆ maximum value FA.23 and FA.24 correspond to the output deviation maximum absolute value of forward running and reverse running respectively. Integration separation 1bit Invalid Valid FA.25 PID integration attribute ☆...
  • Page 107 Section V. Parameter Function Table Output frequency Swing frequency amplitude Pb.00=0:Aw=Fset*Pb.01 Pb.00=1:Aw=Fmax*Pb.01 Swing frequency upper limit Central frequency Fset Swing frequency lower limit Textile hopping frequency =Aw*Pb.02 Acceleration according to acceleration time Deceleration according to deceleration time Swing frequency cycle Triangle wave rise time Running command Fig.5-28Swing frequency schematic diagram...
  • Page 108 Section V. Parameter Function Table Fb.05 1000m 0m~65535m Setup length ☆ Fb.06 0m~65535m Actual length ☆ 100.0 0.1~6553.5 Fb.07 Pulse number per meter ☆ The three parameters such as setup length, actual length and number of pulses per meter are mainly used for fixed-length control.

  • Page 109: Ms Speed Function&Simple Plc Function：fc.00-Fc.51

    Section V. Parameter Function Table 5.14 MS speed function&simple PLC function：FC.00-FC.51 The multi-stage speed command of this inverter has more abundant functions than the usual multi-stage speed. In addition to realizing the multi-stage speed function, it can also be used as a voltage source for V and F separation and a given source of process PID. For this reason, the dimension of the multi-segment command is relative value.
  • Page 110 Section V. Parameter Function Table PLC has 3 running modes as frequency source(VF saparation voltage source is not provided with the 3 modes)： 0： Single running stop Upon completion of one single cycle of the inverter, it will stop automatically and will not start until running command is given again.
  • Page 111 Section V. Parameter Function Table ☆ FC.20 0.0s(h)~6553.5s(h) 0.0s(h) PLC 1segment running time ☆ FC.21 PLC 1segment acc./dec. time ☆ FC.22 0.0s(h)~6553.5s(h) 0.0s(h) PLC 2segment running time ☆ FC.23 PLC 2segment acc./dec. time ☆ FC.24 0.0s(h)~6553.5s(h) 0.0s(h) PLC 3segment running time ☆...

  • Page 112: Communication Function Group：fd.00-Fd.06

    Section V. Parameter Function Table mode PULSE Preset frequency(F0.08) reference, UP/DOWN can be modified It is used to select the reference channel of MS speed 0. Besides choosing FC.00, MS command 0 has many other options, which is convenient for switching between MS command and other set modes.

  • Page 113: User Customization Function Code：fe.00-Fe.29

    Section V. Parameter Function Table None parity check (8-N-1) 1-247, 0 is broadcast address Fd.02 Local address ☆ 0ms-20ms Fd.03 Response delay ☆ Excessive communication Fd.04 0.0(invalid), 0.1s-60.0s ☆ time 1bit MODBUS Non-standard MODBUS protocol Fd.05 Data transformation selection ☆ Standard MODBUS protocol Reserved 0.01A...

  • Page 114: Function Code Management：fp.00-Fp.04

    Section V. Parameter Function Table FE.16 User function code 16 F0.00~FP.xx,A0.00~Ax.xx,U0.xx F0.18 ☆ FE.17 User function code 17 F0.00~FP.xx,A0.00~Ax.xx,U0.xx F0.00 ☆ FE.18 User function code 18 F0.00~FP.xx,A0.00~Ax.xx,U0.xx F0.00 ☆ FE.19 User function code 19 F0.00~FP.xx,A0.00~Ax.xx,U0.xx F0.00 ☆ FE.20 User function code 20 F0.00~FP.xx,A0.00~Ax.xx,U0.xx F0.00 ☆...
  • Page 115 Section V. Parameter Function Table No function Restore to factory default value,motor FP.01 Parameter initialization ★ parameter not included Clear memory 0： No function. 1： Restore to factory default value,motor parameter not included Motor parameters, F0.22, fault record information, F7.09, F7.13, F7.14.will not be restored. 2：Clear memory The inverter clears the fault records , F7.09, F7.13 and F7.14 to zero.

  • Page 116: Torque Control Group： A0.00-A0.08

    Section V. Parameter Function Table Display codes as below： HV610C series offers two groups of personalized parameter display mode ： user customization function mode, user change parameter mode. In user customization parameter mode, sign u is added to the user customization function code as default.

  • Page 117: Virtual Io： A1.00-A1.21

    Section V. Parameter Function Table Torque control reverse A0.06 50.00Hz 0.00Hz~Maximum frequency(F0.10) ☆ maximum frequency A0.05, A0.06 are used to set forward or reverse maximum running frequency in torque control mode. In inverter toque control mode, if load torque is less than motor output toque, the motor Speed would speed up.
  • Page 118 Section V. Parameter Function Table State of virtual VDOx decides whether VDI is effective Function code A1.06 decides whether VDI is effective 1000 Virtual VX4 State of virtual VDOx decides whether VDI is effective Function code A1.06 decides whether VDI is effective 10000 Virtual VX5 State of virtual VDOx decides whether...
  • Page 119 Section V. Parameter Function Table The following example illustrates the method of using virtual VDI. E.g1 ： When choosing VDO state deciding VDI state, to complete “AI1 input exceeding limit, inverter fault alarm and stop”： Set VX1 to “ user-defined fault 1”(A1.00=44); Set VDO (A1.05=xxx0) to decide VX1 terminal valid state;...
  • Page 120 Section V. Parameter Function Table AI input voltage DC7V DC3V AI terminal status Fig.5-31AI terminal valid state schematic diagram Short circuit with physics DIx internals Virtual VDO output function A1.11 ☆ See F5 group for physics DO output 1~40 selection Short circuit with physics DIx internals Virtual VDO2 output function A1.12...

  • Page 121: The Second Motor Control：a2.00-A2.65

    Section V. Parameter Function Table 10bit VDO2 Positive logic Negative logic 100bit VDO3 Positive logic Negative logic 1000 VDO4 Positive logic Negative logic 10000 VDO5 Positive logic Negative logic Virtual digit output function , which is similar with control board DO output function , can be used to cooperate with virtual digit input VDIx, to realize some simple logic control.
  • Page 122 Section V. Parameter Function Table A2.04 Rated frequency 0.01Hz~maximum frequency ★ A2.05 Rated Speed 1rpm~65535rpm ★ Asynchronous motor stator 0.001Ω~65.535Ω(Inverter power <=55kW) A2.06 ★ resistance 0.0001Ω~6.5535Ω(Inverter power >55kW) Asynchronous motor rotor 0.001Ω~65.535Ω(Inverter power <=55kW) A2.07 ★ resistance 0.0001Ω~6.5535Ω(Inverter power >55kW) 0.01mH~655.35mH(Inverter power <=55kW) Asynchronous motor leakage A2.08...
  • Page 123 Section V. Parameter Function Table Speed loop integration time1 A2.39 0.01s~10.00s 0.50s ☆ Switching frequency1 A2.40 0.00~A2.43 5.00Hz ☆ Speed loop proportional gain 2 A2.41 0~100 ☆ Speed loop integration time 2 1.00s A2.42 0.01s~10.00s ☆ Switching frequency 2 A2.40~ maximum output frequency 10.00Hz A2.43 ☆...

  • Page 124: The Third Motor Control： A5.00-A5.09

    Section V. Parameter Function Table Acceleration time 4 Auto torque hoist 0.0% A2.63 Motor 2 torque hoist ☆ 0.1%~30.0% Motor 2 oscillation A2.65 0~100 ☆ suppression gain 5.21 The third motor control： A5.00-A5.09 Description/ Factory Change Code Setting Range Keyboard Display Setting Limit DPWM switching frequency...

  • Page 125: Ai Curve Setup： A6.00-A6.29

    Section V. Parameter Function Table make the inverter work normally. If the inverter long time continuous staying in rapid current-limiting state, it may occur overheating fault, which is not allowed during operation. Fault alarm of long time rapid current-limiting is 40= Err40 , which refers to inverter overload and necessary stop.
  • Page 126 Section V. Parameter Function Table AI curve 4 maximum input A6.07 -100.0%~100.0% 100.0% ☆ corresponding setup A6.08 AI curve 4 minimum input -10.00V~A6.10 -10.00V ☆ AI curve 5 minimum input A6.09 -100.0%~100.0% -100.0% ☆ corresponding setup AI curve 5 inflection point 1 A6.10 A6.08~A6.12 -3.00V...

  • Page 127: User Programmable Card Parameters： A7.00-A7.09 Reserved

    Section V. Parameter Function Table Analog input AI1~AI3 of HV610C are all provided with hopping function for set value. Hopping frequency refers to fixing of analog corresponding setup to the value of hopping point when analog corresponding setting varies within jump point upper/lower limit. E.g：...

  • Page 128: Section Vi. Fault Diagnosis & Solutions

    6.1 Fault alarm and solutions HV610C series can not only make full use of equipment performance but also implement effective protection. HV610C series has 51 alarming information and protection function.Once fault occurs, protection function acts,output stops, inverter fault relay contact starts,and fault code is been displayed on the display panel.
  • Page 129 Section VI. Fault Diagnosis & Solutions 1、Increase acceleration time 2、Adjust manual torque boost or V/F curve 3、Adjust voltage to normal range Fault 4、Eliminate external faults countermeasures 5、Parameter identification 6、Select speed tracking start or restart after motor stop 7、Cancel sudden added load 8、Choose inverter of greater power level Deceleration over current Fault name...
  • Page 130 Section VI. Fault Diagnosis & Solutions 3、Cancel external force or install brake resistence 4、Increase acceleration time Deceleration over voltage Fault name Panel display Fault No.6= Err06 1、High input voltage 2、External force drive motor operation during deceleration process Fault investigation 3、Deceleration time too short 4、No braking unit and brake resistence installed 1、Adjust voltage to normal range Fault...
  • Page 131 Section VI. Fault Diagnosis & Solutions countermeasures 2、Reduce the load and check the motor and mechanical condition Motor overload Fault name Panel display Fault No.11= Err11 1、Small type selection of inverter Fault investigation 2、Improper setup of F9.01 3、Overload or motor stall 1、Choose inverter of greater power level Fault counter 2、Set F9.01 correctly...
  • Page 132 Section VI. Fault Diagnosis & Solutions Fault name External equipment fault Panel display Fault No.15= Err15 1、Input external fault signal through DI Fault investigation 2、Input external fault signal through IO Fault counter 1、Reset operation measures Fault name Communication fault Panel display Fault No.16= Err16 1、Abnornal communication cable 2、Wrongly set communication expansion card F0.28...
  • Page 133 Section VI. Fault Diagnosis & Solutions 1、Replace encoder Fault counter 2、Replace PG card measures 3、Set motor encoder type correctly 4、Eliminate circuit faults Fault name EEPROM read & write fault Panel display Fault No.21= Err21 Fault investigation 1、EEPROM chip damage Fault counter 1、Replace main control board measures Fault name...
  • Page 134 Section VI. Fault Diagnosis & Solutions Fault name Total power-on time arrival fault Panel display Fault No.29= Err29 Fault investigation 1、Total power-on time arrive the set value Fault counter 1、Clear record information using parameter initialization function measures Fault name Load off fault Panel display Fault No.30= Err30 Fault investigation...
  • Page 135 Section VI. Fault Diagnosis & Solutions 3、Improper set inspection parameters F9.69、F9.60 1、Motor parameter identification Fault counter 2、Set motor encoder parameters correctly measures 3、Set inspection parameters properly according to actual situation Fault name Motor overtemperature fault Panel display Fault No.45= Err45 1、Temperature sensor wiring loose Fault investigation 2、Motor over-temperature...

  • Page 136: Section Vii. Inspection & Maintenance

    Section VII. Inspection & Maintenance Section VII. Inspection & Maintenance 7.1 Inspection and Maintenance Under normal working conditions, in addition to daily inspection, the frequency converter should be subject to regular inspection (for example inspection for overhaul or as specified but at an interval of at most six months).

  • Page 137: Regular Replacement Of The Device

    Section VII. Inspection & Maintenance 7.2 Regular replacement of the device In order to ensure the operation reliability of the frequency converter, in addition to regular maintenance and inspection, all the parts suffering long-term mechanical wear should be replaced at a regular interval, which includes all cooling fans and the filtering capacitors of main circuits for energy buffer and interchange and PCBs.

  • Page 138: Appendix I H5Rs485 Card & Rs485Communication Protocol

    Appendix I H5RS485 Card & RS485Communication Protocol This series of inverters provide RS485 communication interface and support Modbus communication protocol. The user can realize centralized control through a computer or PLC, set the inverter running commands through this communication protocol, modify or read function code parameters, and read the inverter's working status and fault information.
  • Page 139 Appendix I H5RS485 Card & RS485Communication Protocol In RTU mode, the message transmission must start with a pause interval of at least 3.5 characters. This is the easiest way to achieve various character times under the network baud rate (as shown in T1-T2-T3-T4 in the figure below). The first field transmitted is the device address.
  • Page 140 Appendix I H5RS485 Card & RS485Communication Protocol FD.05=0： Byte number high order Byte number low order Data F002H high order Data F002H low order Data F003H high order CRC CHK low order CRC CHK values to be calculated CRC CHK high order FD.05=1：...

  • Page 141: Cyclical Redundancy Check

    Appendix I H5RS485 Card & RS485Communication Protocol I.3 Cyclical Redundancy Check Cyclical Redundancy Check—CRC mode ： CRC(Cyclical Redundancy Check) is in RTU frame format, message contains an error-checking field that is based on a CRC method. The CRC field checks the contents of the entire message. The CRC field is two bytes, containing a 16-bit binary value.
  • Page 142 Appendix I H5RS485 Card & RS485Communication Protocol Communication parameter address The chapter is about communication contents, it’s used to control the inverter operation, the status of the inverter and related parameter setup. Read and write function code parameters (Some function codes are not able to be changed, only for the manufacturer use.). The mark rules of function code parameters address：...
  • Page 143 Appendix I H5RS485 Card & RS485Communication Protocol 100C AI3 voltage 100D Counting value input 100E Length value input 100F Load speed 1010 PID setup 1011 PID feedback 1012 PLC process 1013 PULSE input pulse frequency, unit 0.01kHz 1014 Feedback speed, unit 0.1Hz 1015 Rest running time 1016...
  • Page 144 Appendix I H5RS485 Card & RS485Communication Protocol Read inverter status：(read-only) Status word address Status word function 0001：Forward operation 3000 0002：Reverse operation 0003：Stop Parameters lock password check：(if the return is the 8888H, it indicates the password checksum pass) Password address Contents of input password 1F00 ***** Digital output terminal control：(write-only)
  • Page 145 Appendix I H5RS485 Card & RS485Communication Protocol 0004：Constant speed over current 0005：Speed-up over voltage 0006：Speed-DOWN over voltage 0007：Constant speed over voltage 0008：Buffer resistance overload fault 0009：Under-voltage fault 000A：Inverter overload 000B：Motor overload 000C：Input phase lost 000D：Output phase lost 000E：Module overheating 000F：External fault 0010：Communication fault 0011：Contactor fault 0012：Current detection fault...
  • Page 146 When the local address is set to 0, that is the broadcast address, achieve position machine’s broadcast function. The local address is unique (except for the broadcast address), which is the basis for the position machine and the inverter point to point communication. Response delay Factory default value Fd.03...

  • Page 147: Appendix Ii Parameter Settings List

    Appendix II Parameter Settings List Parameters factory default values are shown as below： Description/Display Code Factory setting Set value 1 Set value 2 Monitor function group： U0.00-U0.61 0.01Hz U0.00 Running frequency 0.01Hz U0.01 Set frequency 0.1V U0.02 DC bus voltage U0.03 The output voltage U0.04 Motor output current 0.01A...
  • Page 148 Appendix II Parameter Settings List U0.30 Main frequency X display 0.01Hz 0.01Hz U0.31 Auxiliary frequency Y display U0.32 View arbitrary memory address U0.33 Synchronous motor rotor position 0.0° U0.34 Motor temperature 1℃ U0.35 Target torque 0.1% U0.36 Rotary variable position U0.37 Power factor angle U0.38 ABZ position U0.39 VF target voltage separation...
  • Page 149 Appendix II Parameter Settings List F0.07 Frequency source stacking selection F0.08 Preset frequency 50.00Hz F0.09 Running direction F0.10 Maximum frequency 50.00Hz F0.11 Frequency source upper limit F0.12 Frequency upper limit 50.00Hz F0.13 Frequency upper limit offset 0.00Hz F0.14 Frequency lower limit 0.00Hz F0.15 Carrier frequency F0.16 Carrier frequency adjusting with temperature...
  • Page 150 Appendix II Parameter Settings List F1.30 ABZ incremental encoder AB phase F1.31 Encoder installation angle 0.00 F1.32 UVW phase sequence F1.33 UVW encoder offset angle 0.00 F1.34 Rotary transformer pole pairs F1.35 UVW pole-pairs 0.0s F1.36 PG dropped inspection time F1.37 Tuning selection Vector control function group：...
  • Page 151 Appendix II Parameter Settings List F3.03 Multi-point V/F frequency point F1 0.00Hz F3.04 Multi-point V/F voltage point V1 0.0% F3.05 Multi-point V/F frequency point F2 0.00Hz F3.06 Multi-point V/F voltage point V2 0.0% F3.07 Multi-point V/F frequency point F3 0.00Hz F3.08 Multi-point V/F voltage point V3 0.0% F3.09 V/F slip compensation gain...
  • Page 152 Appendix II Parameter Settings List 10.00V F4.20 AI curve 2 maximum input 100.0% F4.21 AI curve 2 maximum input corresponding setup 0.10s F4.22 AI2 filter time 0.10V F4.23 AI curve 3 minimum input 0.0% F4.24 AI curve 3 minimum input corresponding setup 4.00V F4.25 AI curve3 maximum input 100.0%...
  • Page 153 Appendix II Parameter Settings List 0.00% F5.12 AO2 zero offset 1.00 F5.13 AO2 gain 0.0s F5.17 Y1R output delay time 0.0s F5.18 RELAY1 output delay time 0.0s F5.19 RELAY2 output delay time 0.0s F5.20 DO1 output delay time 0.0s F5.21 DO2 output delay time 00000 F5.22 DO output terminal valid state selection Start/stop control：...
  • Page 154 Appendix II Parameter Settings List F7.09 Accumulative running time F7.10 Performance version number F7.11 Software version No. F7.12 Load speed display decimal digits F7.13 Accumulative power-on time F7.14 Accumulative power consumption Auxiliary Function： F8.00-F8.53 2.00Hz F8.00 Jog running frequency 20.0s F8.01 Jog acceleration time 20.0s F8.02 Jog deceleration time...
  • Page 155 Appendix II Parameter Settings List 5.0% F8.29 Frequency detection hysteresis value(FDT2) 50.00Hz F8.30 Random frequency arrival detection value1 0.0% F8.31 Random frequency arrival detection range1 50.00Hz F8.32 Random frequency arrival detection value2 0.0% F8.33 Random frequency arrival detection range2 5.0% F8.34 Zero-current detection level 0.10s F8.35 Zero-current detection delay time...
  • Page 156 Appendix II Parameter Settings List F9.07 Ground short circuit protection upon power-on F9.09 Fault auto reset times F9.10 Fault auto reset FAULT DO selection 1.0s F9.11 Fault auto reset interval F9.12 Input phase lack protection selection F9.13 Output phase lack protection selection F9.14 The first fault type F9.15 The second fault type F9.16 The latest fault type...
  • Page 157 Appendix II Parameter Settings List 00000 F9.48 Fault protection action selection 2 00000 F9.49 Fault protection action selection 3 F9.50 Fault protection action selection 4 00000 F9.54 Continued to run when fault frequency selection F9.55 Abnormal backup frequency 100.0% F9.56 Motor temperature sensor F9.57 Motor overheating protection threshold 110℃...
  • Page 158 Appendix II Parameter Settings List FA.14 Reserved 20.0 FA.15 Proportional gain KF2 2.00s FA.16 Integration time Ti2 0.000s FA.17 Differential time Td2 FA.18 PID parameter switching condition 20.0% FA.19 PID parameter switching deviation1 80.0% FA.20 PID parameter switching deviation2 0.0% FA.21 PID initial value 0.00s FA.22 PID initial value retention time...
  • Page 159 Appendix II Parameter Settings List 0.0% FC.06 MS command 6 0.0% FC.07 MS command 7 0.0% FC.08 MS command 8 0.0% FC.09 MS command 9 0.0% FC.10 MS command 10 0.0% FC.11 MS command 11 0.0% FC.12 MS command 12 0.0% FC.13 MS command 13 0.0%...
  • Page 160 Appendix II Parameter Settings List FC.39 PLC 10 segment acc./dec. time 0.0s(h) FC.40 PLC 11 segment running time FC.41 PLC 11 segment acc./dec. time 0.0s(h) FC.42 PLC 12 segment running time FC.43 PLC 12 segment acc./dec. time 0.0s(h) FC.44 PLC 13 segment running time FC.45 PLC 13 segment acc./dec.
  • Page 161 Appendix II Parameter Settings List FE.11 User function code 11 F4.02 FE.12 User function code 12 F5.04 FE.13 User function code 13 F5.07 FE.14 User function code 14 F6.00 FE.15 User function code 15 F6.10 FE.16 User function code 16 F0.00 FE.17 User function code 17 F0.00...
  • Page 162 Appendix II Parameter Settings List Virtual IO： A1.00-A1.21 A1.00 Virtual VX1 function selection A1.01 Virtual VX2 function selection A1.02 Virtual VX3 function selection A1.03 Virtual VX4 function selection A1.04 Virtual VX5 function selection 00000 A1.05 Virtual VD1 terminal valid state set mode 00000 A1.06 Virtual VD1 terminal state A1.07 AI1 as X function selection...
  • Page 163 Appendix II Parameter Settings List A2.09 Asynchronous motor mutual inductance A2.10 Asynchronous motor no load current A2.16 Synchronous motor stator resistance A2.17 Synchronous motor D-axis inductance A2.18 Synchronous motor Q-axis inductance Synchronous motor A2.19 inductance resistance unit Synchronous motor back electromotive force 0.1V A2.20 coefficient.
  • Page 164 Appendix II Parameter Settings List 2000 A2.53 Torque regulation proportional gain 1300 A2.54 Torque regulation integration gain A2.55 Speed loop integration attribute A2.56 Synchronous motor field weakening mode 100% A2.57 Synchronous motor field weakening depth A2.58 Maximum field weakening current 100% A2.59 Field weakening auto regulation gain A2.60 Field weakening integration multiples...
  • Page 165 Appendix II Parameter Settings List -3.00V A6.10 AI curve 5 inflection point 1 input AI curve 5 inflection point 1 input corresponding A6.11 -30.0% setup A6.12 AI curve 5 inflection point 2 input 3.00V AI curve 5 inflection point 2 input corresponding A6.13 30.0% setup...
  • Page 166 Appendix II Parameter Settings List A8.09 Receive data gain frequency 1.00 A8.10 Reverse 0.5Hz A8.11 view Extended function group：A9.00-A9.09 A9.00 A9.01 A9.02 A9.03 A9.04 A9.05 A9.06 A9.07 A9.08 A9.09 AIAO correction： AC.00-AC.19 AC.00 AI1measured voltage 1 Factory calibration AC.01 AI1 display voltage 1 Factory calibration AC.02 AI1 measured voltage 2 Factory calibration...

  • Page 168: Appendix Iv Hv610C In Crane Applications

    Appendix IV HV610C in Crane Applications 1. Overview The HV610C is specially designed according to the operation characteristics and operating conditions of the crane. It is widely used in gantry crane industry, including lifting and transitional movement mechanism. As shown in the figure below: 2.

  • Page 169: Introduction To Lifting Sequence

    3. Introduction to lifting sequence When the brake mechanism of the brake is not energized, it is in the state of holding the brake, and must be released under the condition that the brake mechanism is energized; because the action of the brake requires mechanical action, therefore there is a mechanical delay between the drive's brake output signal and the brake status, and the release time and the brake time must be set according to the mechanical delay of the actual brake.

  • Page 170: Debugging Steps

    5. Debugging steps Before the initial application, please debug the frequency converter according to the requirements of following processes. 6. Special function code of braking timing Function code Name Setting parameter Description Factory default：2.00hz Output frequency before the A9-00 Run up release frequency brake is fully opened.
  • Page 171 inverter immediately outputs the command to close the brake. This time is from start brake Factory default：0.3s to full brake, During this A9-03 Run up hold time Range：0~20.0s period, the inverter keep the frequency output of A9-02 down release Output frequency before the Factory default：0.6hz A9-04 frequency...

  • Page 172: Use Of Application Macros

    7. Use of application Macros Set FP-01= 1111 is for lift movement application macros,in this way, the parameters are modified as follow: Function code Modified value 0（vector control） F0-01(control mode) F0-17（acceleration tim） 2.0s F0-18（deceleration time） 1.5s F4-02（relay function） 46（lifting brake dedicated） Set FP-01= 2222 is for translation movement application macros,in this way, the parameters are modified as follow: Function code...

  • Page 173: Product Feedback

    Product Feedback Dear users： Thank you for your interest and purchasing of HNC products! HNC adheres to the "user-centric", based on customer demand, and offering full customer service to enhance customer satisfaction. We hope to learn about your present and future demand for HNC products as well as your valuable feedback of the products.

  • Page 174: Warranty Agreement

    5. The Product Warranty Card is not re-issued. Please keep the card and present it to the maintenance personnel when asking for maintenance. 6. If there is any problem during the service, contact HNC Electric’s agent or HNC Electric directly.
  • Page 176 Version: 3.1.14 Thanks for choosing HNC product. Any technique support, please feel free to contact our support team Tel: 86(20)84898493 Fax: 86(20)61082610 URL: www.hncelectric.com Email: support@hncelectric.com...

This manual is also suitable for:

Hv610c-r75g3Hv610c-1r5g3Hv610c-2r2g3Hv610c-004g3Hv610c-5r5g3Hv610c-7r5g3 ... Show all

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