Dormakaba Crane 4000LE Installation Manual
  1. Manuals
  2. Brands
  3. Dormakaba Manuals
  4. Enclosure
  5. Crane 4000LE
  6. Installation manual
Dormakaba Crane 4000LE Installation Manual

Dormakaba Crane 4000LE Installation Manual

In-ground motion assist 360 drive and speed control remote control enclosure
Hide thumbs Also See for Crane 4000LE:
Table of Contents

Advertisement

Quick Links

Download this manual
Crane 4000LE
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Installation Manual
RL6002-001 – 07-2022
| EN |

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Crane 4000LE and is the answer not in the manual?

Questions and answers

Related Manuals for Dormakaba Crane 4000LE

Summary of Contents for Dormakaba Crane 4000LE

  • Page 1 Crane 4000LE In-ground Motion Assist 360 drive and speed control Remote control enclosure Installation Manual RL6002-001 – 07-2022 | EN |...

  • Page 2: Table Of Contents

    Crane 4000LE Installation Manual Table of Contents In-ground Motion Assist 360 drive and speed control Remote control enclosure Table of contents General information In-ground container hardware Product description and technical 6.1 In-ground container assembly information 6.2 Motion Assist 360 extension cables to 2.1 Crane 4000LE series...
  • Page 3 Crane 4000LE Installation Manual Table of Contents In-ground Motion Assist 360 drive and speed control Remote control enclosure Assemble in ground container in pit Operator control hardware installation 13.1 Install speed control in in-ground container 17.1 Operator control hardware installation Center shaft installation –...

  • Page 4: General Information

    1 General information 1.1 Installation instructions. 1.6 Dimensions This document contains important instructions for Unless otherwise specified, all dimensions are given in installation of Crane 4000LE series manual revolving inches (“). doors with: 1.7 Environment • In-ground Motion Assist 360.

  • Page 5: Product Description And Technical Information

    2.1.3 Canopy 1. All glass. • 13/16" laminated float glass. • PVB interlayer depending on application. Table 2.1.1 Crane 4000LE assemblies and parts 2.1.4 In-ground low profile container. Description • Motion Assist 360 drive. Center shaft assembly • Gearless electromagnetic direct drive system.

  • Page 6: Motion Assist 360 Technical Information

    Crane 4000LE Installation Manual Chapter 2 In-ground Motion Assist 360 drive and speed control Remote control enclosure 2.4 Motion Assist 360 technical information 2.4.1 Environment 2.4.4 Drive Measurement Value Unit Measurement Value Unit -40 — +60 °C Type Synchronous Temperature range motor with -40 —...

  • Page 7: 4000Le Series Model Comparison

    Uses 100:1 gear ratio container • Centrifugal force brake slowly engages as the door reaches the maximum allowable RPM set by code. Fig. 2.5.1 Crane 4000LE attachment types TIPS AND RECOMMENDATIONS Reference Crane shop drawings for door attachment detail. No center post No center post...

  • Page 8: Safety Information

    Crane 4000LE Installation Manual Chapter 3 In-ground Motion Assist 360 drive and speed control Remote control enclosure 3 Safety information 3.1 Safety Warnings 3.1.1 Safety instructions. WARNING Observe safety warnings as they are presented in this manual. Metallic doors must be grounded per national and local codes! 3.1.2 Safety warnings.
  • Page 9 The side door(s) should be used! • The customer can only operate the revolving door after door commissioning by dormakaba service technicians. Intended use encompasses adherence to the information in this document as well as all additional applicable documentation.

  • Page 10: Operator Components

    Crane 4000LE Installation Manual Chapter 4 In-ground Motion Assist 360 drive and speed control Remote control enclosure 4 Operator components 4.1 Mode switch 4.1.1 Mode switch Fig. 4.1.1 Mode switch with key lock RX6008-001 • The Mode switch is located inside the building on the leading quarter post or attached separately within sight of the revolving door.

  • Page 11: Emergency Stop Pushbutton

    Crane 4000LE Installation Manual Chapter 4 In-ground Motion Assist 360 drive and speed control Remote control enclosure 4.2 Emergency Stop pushbutton 4.2.1 Emergency Stop pushbutton locations. Fig. 4.2.1 Emergency Stop housing RX3413-020 and • Building interior on the leading door quarter post.

  • Page 12: Service Panel (Option)

    Typically located on side of leading quarter post. DX4604-08C RJ45 cover • For use by dormakaba service personnel. 4.4 Wave to Open, Push to Start plates (option) 4.4.1 Wave to Open or Push to Start plates. Fig. 4.4.1 Wave to Open Fig.

  • Page 13: Revolving Door Assemblies

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5 Revolving door assemblies 5.1 Door configurations In-ground Motion Assist 360 drive and speed control 5.1.2 4000LE door configurations. NOTICE Fig. 5.1.1 4 wing door...

  • Page 14: Glass Canopy With Muntin Assembly

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.2 Glass canopy with muntin assembly TIPS AND RECOMMENDATIONS Reference Crane shop drawings for canopy design for specific job. Fig. 5.2.1 Canopy glass with muntin, top view Fig.

  • Page 15: Glass Canopy With Bearing Assembly

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.4 Glass canopy with bearing assembly Fig. 5.4.1 Canopy glass with bearing assembly, top view TIPS AND RECOMMENDATIONS Reference Crane shop drawings for canopy design for specific job.

  • Page 16: Wing Steel Shaft Assembly, Floor Drive/Speed Control Rs6060-001

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.5 4 wing steel shaft assembly, floor drive/speed control RS6060-001 Fig. 5.5.1 Exploded view Fig. 5.5.2 4 wing steel Table 5.5.1 RS6060-001 assemblies and parts...

  • Page 17: Wing Steel Shaft Assembly, Floor Drive/Speed Control Rs6061-001

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.6 3 wing steel shaft assembly, floor drive/speed control RS6061-001 Fig. 5.6.1 Exploded view Fig. 5.6.2 3 wing steel Table 5.6.1 RS6061-001 assemblies and parts...

  • Page 18: Hanger Assembly, Steel Shaft Rs6045-0X0

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.7 Hanger assembly, steel shaft RS6045-0X0 Fig. 5.7.1 Shaft hanger assembly Table 5.7.1 RS6045 shaft hanger assemblies and parts Part / Assembly Description...

  • Page 19: 4000Le Door Wing Assembly Example

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.10 4000LE door wing assembly example Fig. 5.10.1 Wing assembly, 4 wing door Table 5.10.1 Door wing assembly and part examples Part / Assembly...

  • Page 20: Header Bar Assembly

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.12 Header bar assembly TIPS AND RECOMMENDATIONS Reference Crane shop drawings for header bar design for specific job. Fig. 5.12.1 Header bar assembly Table 5.12.1...

  • Page 21: Motion Assist 360 In-Ground Drive Assembly Rs6058

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.14 Motion Assist 360 in-ground drive assembly RS6058 Fig. 5.14.1 In-ground drive assembly exploded view Table 5.14.1 In-ground drive assembly RS6058 Part / Assembly...

  • Page 22: In-Ground Speed Control Assembly

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.15 In-ground speed control assembly Fig. 5.15.1 In-ground speed control assembly RS6074-010 Table 5.15.1 In-ground speed control assembly RS6074-010 Part / Assembly Description...

  • Page 23: Remote Enclosure - Motion Assist

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.17 Remote enclosure – Motion Assist 360 power supply and control unit 5.17.1 Motion Assist 360 Remote enclosure. Table 5.17.1 Remote enclosure hardware Fig.

  • Page 24: Floor Grill And Pan Assembly (Option)

    Crane 4000LE Installation Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5.18 Floor grill and pan assembly (option) Fig. 5.18.1 Floor grill and pan assembly Table 5.18.1 Floor grill and pan Floor grill Floor pan 5.19 Uninterruptible Power Supply (UPS) (option)

  • Page 25: In-Ground Container Hardware

    Crane 4000LE Installation Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure 6 In-ground container hardware 6.1 In-ground container assembly Fig. 6.1.1 In-ground drive assembly with speed control Table 6.1.1 Motion Assist 360 drive hardware...

  • Page 26: Motion Assist 360 Extension Cables To Remote Enclosure

    Crane 4000LE Installation Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure 6.2 Motion Assist 360 extension cables to remote enclosure 6.2.1 Motion Assist 360 extension cables. Table 6.2.1 Motion Assist 360 drive extension cables...

  • Page 27: In-Ground Container Assemblies With Fastener Hardware

    Crane 4000LE Installation Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure 6.3 In-ground container assemblies with fastener hardware Fig. 6.3.1 Container leveling plate assembly hardware 6.3.1 Container leveling plate hardware. Part # Description Container leveling plate assembly RS6014 hardware RF6028-01G 1/2-13 x 2"...
  • Page 28 Crane 4000LE Installation Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure 6.3.4 In-ground speed control to container assembly Fig. 6.3.4 Fasteners; In-ground speed control to fasteners. container assembly Part # Description RS6074-010 In-ground speed control...

  • Page 29: Container Lids And Cover Assemblies

    Crane 4000LE Installation Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure 6.4 Container lids and cover assemblies 6.4.1 Cover assemblies. Fig. 6.4.1 Container lid, center section Part # Description RS6033 Outer cover assembly RC6049...

  • Page 30: Recommended Tools And Materials

    Crane 4000LE Installation Manual Chapter 7 In-ground Motion Assist 360 drive and speed control Remote control enclosure 7 Recommended Tools And Materials 7.1 Recommended tools Fig. 7.1.1 Recommended tools Table 7.1.1 Recommended tools Plumb bob with string. Tape measure Screwdriver, flat blade...

  • Page 31: Recommended Installation Materials And Installation Hardware

    Crane 4000LE Installation Manual Chapter 7 In-ground Motion Assist 360 drive and speed control Remote control enclosure 7.2 Recommended installation materials and installation hardware Fig. 7.2.2 Recommended Fig. 7.2.1 Recommended Table 7.2.1 Recommended installation installation materials installation hardware Materials 1/16” x 1/2”...

  • Page 32: Assembly Safety

    Crane 4000LE Installation Manual Chapter 8 In-ground Motion Assist 360 drive and speed control Remote control enclosure 8 Assembly safety 8.1 Assembly safety 8.1.1 Incorrect assembly. 8.1.3 Heavy loads. WARNING WARNING Risk of injury from heavy loads! Incorrect assembly can put lives at risk!

  • Page 33: Prepare Finished Floor

    Crane 4000LE Installation Manual Chapter 9 In-ground Motion Assist 360 drive and speed control Remote control enclosure 9 Prepare finished floor 9.1 Assembly location 9.1.1 Assembly location documentation. 1. Documentation: • Contractor or architect drawings detailing revolving • Crane shop drawing detailing revolving door door assembly location.
  • Page 34 Crane 4000LE Installation Manual Chapter 9 In-ground Motion Assist 360 drive and speed control Remote control enclosure 9.2.2 Check level of finished floor. Fig. 9.2.1 Center of revolving door axis TIPS AND RECOMMENDATIONS Check floor level procedure in Para. 9.2.2 is a recommendation.

  • Page 35: Floor Template

    Crane 4000LE Installation Manual Chapter 10 In-ground Motion Assist 360 drive and speed control Remote control enclosure 10 Floor template 10.1 Locate full size floor template. 1. Locate full size template. TIPS AND RECOMMENDATIONS • Template shipped in canopy shipping crate.

  • Page 36: Mark Revolving Door Location On Sub Floor, Install Base Rail Assemblies

    Crane 4000LE Installation Manual Chapter 11 In-ground Motion Assist 360 drive and speed control Remote control enclosure 11 Mark revolving door location on sub floor, install base rail assemblies 11.1 Mark door centerpoint 11.1.1 Locate and mark door centerpoint. 1. Use floor template (Chapter 10) and contractor/ architect drawings to determine door centerpoint.

  • Page 37: Mark Door Base Rail Locations, Install Base Rail Assemblies

    Crane 4000LE Installation Manual Chapter 11 In-ground Motion Assist 360 drive and speed control Remote control enclosure 11.2 Mark door base rail locations, install base rail assemblies 11.2.1 Floor template. 1. Locate base rail assemblies (Fig. 11.3.1) on subfloor. 1. Use template to mark the following from the door •...

  • Page 38: Floor Base Clips And Rail Assembly - Mounting To Sub Floor

    Crane 4000LE Installation Manual Chapter 11 In-ground Motion Assist 360 drive and speed control Remote control enclosure 11.3 Floor base clips and rail assembly – mounting to sub floor 11.3.1 Floor base clips and base rails. Table 11.3.1 Floor base clips and base rail assembly Floor base clips and base rail assembly ( Fig.
  • Page 39 Crane 4000LE Installation Manual Chapter 11 In-ground Motion Assist 360 drive and speed control Remote control enclosure Fig. 11.4.1 3 3/4" to 4" slab depth to finished floor 1/4-20 x 1/2” FHMS 3 3/4” To 4” by Crane slab depth to finished floor 0”...

  • Page 40: Install Leveling Plate In Pit, Install Container In Pit

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12 Install leveling plate in pit, install container in pit 12.1 Pit location and dimensions TIPS AND RECOMMENDATIONS Refer to Crane shop drawings for in-ground drive assembly floor installation detail.

  • Page 41: Crane Shop Drawing, Pit Dimensions For In-Ground Container

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.2 Crane Shop drawing, pit dimensions for in-ground container Fig. 12.1.1 Minimum pit dimensions Crane 4000LE RL6002-001 07-2022...

  • Page 42: Install Leveling Plate In Pit

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.3 Install leveling plate in pit Fig. 12.3.1 Leveling plate RC6022 Table 12.3.1 Leveling plate and hardware RC6022 Leveling plate RF6028-01G 1/2-13 x 2" cup point set screw 12.3.1 Install set screws in leveling plate.
  • Page 43 Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure Fig. 12.3.5 Leveling plate installation Finished floor line 1/2" REF Case height 10 3/4” minimum 8 3/4” 9 3/4” minimum Door centerpoint Leveling plate 3/8”...
  • Page 44 Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure Table 12.3.3 Leveling plate and hardware 12.3.5 Install spacer blocks in leveling plate. 1. Install four spacer blocks (Fig. 12.3.8) in leveling plate...
  • Page 45 Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure Fig. 12.3.11 Holes for mounting plate anchor screws Table 12.3.4 Leveling plate and hardware RC6022 Leveling plate RF6028-01G 1/2-13 x 2" cup point set screw...

  • Page 46: Orientation Of In-Ground Container In Pit - Building Interface

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.4 Orientation of in-ground container in pit – building interface Fig. 12.4.1 Container lids parallel to building interface 12.4.1 In-ground container orientation in pit.

  • Page 47: Conduit In Pit For Building Wiring - Overview

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.5 Conduit in pit for building wiring – overview Fig. 12.5.1 Conduit adapter location on in ground drive assembly Finished floor line 1/2" REF Case height 10 3/4”...

  • Page 48: Determine In-Ground Container Conduit Adapter Position In Pit

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.6 Determine in-ground container conduit adapter position in pit 12.6.1 In-ground container conduit adapter orientation Table 12.6.1 Container lid center section for building conduit.

  • Page 49: Container Drain: Locate And Drill Hole For Through-Wall Pipe Fitting

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.7 Container drain: locate and drill hole for through-wall pipe fitting Table 12.7.1 Container drain hole location and fitting NOTICE RC6043 Throug-wall pipe fitting Container drain hole location.

  • Page 50: Container Drain Hole Location Dimensions Using Leveling Plate

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.8 Container drain hole location dimensions using leveling plate Fig. 12.81 In-ground container drain hole locations template Ø1.63” 47.4⁰ Fig. 12.8.2 Leveling plate drain hole locations template Ø1.63”...

  • Page 51: Check Hole Alignment Of Container Covers On Container Flange

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.9 Check hole alignment of container covers on container flange Fig. 12.9.1 RF6025-01G Table 12.9.1 Container covers and fasteners RS6038 In-ground container (LP) Through-wall pipe fitting.

  • Page 52: Install Cable Ties

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.10 Install cable ties Table 12.10.1 Cable ties and fastener Fig. 12.10.1 (4) cable ties Hole for through-wall pipe fitting May be in a different location...

  • Page 53: Install In-Ground Container In Pit

    Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.11 Install in-ground container in pit 12.11.1 Pit preparation. Table 12.11.1 Container and leveling plate 1. Pit must be prepared for in-ground container...
  • Page 54 Crane 4000LE Installation Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure Table 12.11.2 Container and leveling plate 12.11.5 Verify container is level. RC6012 Leveling plate NOTICE RC6043 Through-wall pip fitting Once container lowered onto leveling plate, RC6045-001 1 1/2"...

  • Page 55: Assemble In Ground Container In Pit

    Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13 Assemble in ground container in pit 13.1 Install speed control in in-ground container Fig. 13.1.1 Speed control oil fill hole Table 13.1.1...

  • Page 56: Check Bottom Plug Adapter And Container Lid Alignment

    Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13.2 Check bottom plug adapter and container lid alignment Fig. 13.2.1 Bottom plug adapter Table 13.2.1 In-ground container with bottom plug adapter and container lid...

  • Page 57: Verify Floor Cover Plates Are Flush With Finished Floor

    Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13.3 Verify floor cover plates are flush with finished floor Fig. 12.3.1 Flange gasket Table 13.3.1 Container lids and floor cover plates hardware RC6048 Floor cover plate, 032", .075"...

  • Page 58: Pour Pour-Stone Around Container In Pit

    Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13.4 Pour Pour-stone around container in pit 13.4.1 Pour pour-stone in pit around container case. NOTICE NOTICE • Follow manufacturer's directions for Reference Crane shop drawings for job! mixing, application and curing.

  • Page 59: Remove Transport Bolts From Motion Assist 360 Drive

    Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13.5 Remove transport bolts from Motion Assist 360 drive Fig. 13.5.1 Drive transport bolts, nuts and washers, top view Table 13.5.1 Motion Assist 360 drive transport bolt...

  • Page 60: Assemble Motion Assist 360 Drive To Mounting Plate

    Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13.6 Assemble Motion Assist 360 drive to mounting plate Fig. 13.6.1 Drive with (8) M8 x 20 mm SHCS Table 13.6.1 Motion Assist 360 drive and drive flange...
  • Page 61 Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure Fig. 13.6.6 Motion Assist 360 drive mounting plate Table 13.6.2 Motion Assist 360 drive and drive flange hardware RX6010-001 Motion Assist 360 drive...

  • Page 62: Install Motion Assist Drive Cables

    Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13.7 Install Motion Assist drive cables Fig. 13.7.1 Motion Assist 360 drive cables Table 13.7.1 Motion Assist 360 drive and cables Drive plug...

  • Page 63: Install Motion Assist 360 Drive Mounting Bracket Assembly

    Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13.8 Install Motion Assist 360 drive mounting bracket assembly Table 13.8.1 Motion Assist 360 drive mounting bracket 13.8.1 Remove bottom plug from speed control.

  • Page 64: Install Bottom Plug Adapter, Install Tape On Motion Assist 360 Drive

    Crane 4000LE Installation Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13.9 Install bottom plug adapter, install tape on Motion Assist 360 drive Fig. 13.9.1 Drive flange and in-ground speed control Table 13.9.1 Motion Assist 360 drive bottom plug...

  • Page 65: Enclosure Post And Header Bar Installation

    Crane 4000LE Installation Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 14 Enclosure post and header bar installation 14.1 Enclosure posts 14.1.1 Crane shop drawings. NOTICE Refer to Crane shop drawings for specific post and post installation detail for job! 14.2 Open post shipping crate...

  • Page 66: Quarter Post/End Wall And Center Post Assemblies

    Crane 4000LE Installation Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 14.3 Quarter post/end wall and center post assemblies 14.3.1 Quarter post/end wall and center post aluminum extrusion Fig. 14.3.1 Quarter post/end wall Fig. 14.3.2 Center post...

  • Page 67: Place Center Posts On Base Rails

    Crane 4000LE Installation Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 14.4 Place center posts on base rails 14.4.1 Center post placement on base rails. 14.4.2 Shop preparation, center post installation. 1. Center post bottom plate welded into place in NOTICE bottom of center post.

  • Page 68: Place Quarter Post/End Wall On Base Rails

    Crane 4000LE Installation Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 14.5 Place quarter post/end wall on base rails 14.5.1 Quarter post placement on base rails. 14.5.2 Install threaded rod into quarter post. 1. 1/4-20 x 2" threaded rod serves to align quarter post NOTICE with base.

  • Page 69: Attach Header Bars To Quarter Posts

    Crane 4000LE Installation Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 14.6 Attach header bars to quarter posts Table 14.6.1 Header bar and hardware NOTICE Quarter post RE6019-010 Refer to Crane shop drawings for quarter post attachment.

  • Page 70: Attach Center Posts To Header Bars

    Crane 4000LE Installation Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 14.7 Attach center posts to header bars NOTICE Table 14.7.1 Header bar and hardware Quarter post Refer to Crane shop drawings for center post RE6019-010 attachment.

  • Page 71: Attach Muntin Assembly To Header Bars

    Crane 4000LE Installation Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 14.8 Attach Muntin assembly to header bars Fig. 14.8.1 Muntin top, bottom and cover views NOTICE Refer to Crane shop drawings for muntin attachment to header bars.

  • Page 72: Enclosure Base And Post Numbering

    Crane 4000LE Installation Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 14.9 Enclosure base and post numbering 14.9.1 Post numbering, Fig. 14.9.1 Standard post installation numbering multiple revolving door Post numbering starts on the interior installation.

  • Page 73: Install Enclosure Glass

    Crane 4000LE Installation Manual Chapter 15 In-ground Motion Assist 360 drive and speed control Remote control enclosure 15 Install enclosure glass 15.1 Unpack enclosure glass shipping crate 15.1.1 Crane shop drawings. Fig. 15.1.1 Enclosure glass shipping crate NOTICE Refer to Crane shop drawings for specific...

  • Page 74: Install Glazing Tape For Enclosure Glass

    Crane 4000LE Installation Manual Chapter 15 In-ground Motion Assist 360 drive and speed control Remote control enclosure 15.2 Install glazing tape for enclosure glass NOTICE Table 15.2.1 Glazing block and glazing tape Glazing block Refer to Crane shop drawings for specific...

  • Page 75: Install Enclosure Glass

    Crane 4000LE Installation Manual Chapter 15 In-ground Motion Assist 360 drive and speed control Remote control enclosure 15.3 Install enclosure glass Fig. 15.3.1 Enclosure glass installation Table 15.3.1 Glazing block and posts Glazing block Enclosure recessed base rail Center post...
  • Page 76 Crane 4000LE Installation Manual Chapter 15 In-ground Motion Assist 360 drive and speed control Remote control enclosure Fig. 15.3.3 Post and base backer rod installation Table 15.3.2 Backer rods and header bar Header bar outer angle 8-32 x 1 1/2" Phillips oval head...

  • Page 77: Glass Canopy Installation With Muntin

    Crane 4000LE Installation Manual Chapter 16 In-ground Motion Assist 360 drive and speed control Remote control enclosure 16 Glass canopy installation with muntin 16.1 Glass canopy and hardware Fig. 16.1.1 Glass canopy assembly top view Table 16.1.1 Glass canopy and hardware 13/16"...

  • Page 78: Install Header Gaskets, Muntin Glazing Tape And Backer Rods

    Crane 4000LE Installation Manual Chapter 16 In-ground Motion Assist 360 drive and speed control Remote control enclosure 16.2 Install header gaskets, muntin glazing tape and backer rods 16.2.1 Crane shop drawings. Table 16.2.1 Muntin backer rod, glazing tape NOTICE Header gasket...

  • Page 79: Install Canopy Glass

    Crane 4000LE Installation Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 16.4 Install canopy glass Fig. 16.4.1 Canopy glass installation Table 16.4.1 Muntin backer rod, glazing tape Button head screw Header gasket Muntin backer rod...

  • Page 80: Operator Control Hardware Installation

    Crane 4000LE Installation Manual Chapter 17 In-ground Motion Assist 360 drive and speed control Remote control enclosure 17 Operator control hardware installation 17.1 Operator control hardware installation Fig. 17.5.1 Operator control hardware, interior Table 17.5.1 Operator control hardware Part / Assembly...

  • Page 81: Center Shaft Installation - In-Ground Drive And Speed Control

    Crane 4000LE Installation Manual Chapter 18 In-ground Motion Assist 360 drive and speed control Remote control enclosure 18 Center shaft installation – in-ground drive and speed control 18.1 Center shaft assembly NOTICE Refer to Crane shop drawings for specific center shaft detail for job! 18.2 Remove center shaft assembly from shipping crate...

  • Page 82: Lower Center Shaft Top Plug

    Crane 4000LE Installation Manual Chapter 18 In-ground Motion Assist 360 drive and speed control Remote control enclosure 18.3 Lower center shaft top plug Table 18.3.1 Center shaft top plug and job tag hardware WARNING Part / Assembly Description Use caution when lifting and positioning...

  • Page 83: Install Center Shaft Bottom Plug Into Bottom Plug Adapter

    Crane 4000LE Installation Manual Chapter 18 In-ground Motion Assist 360 drive and speed control Remote control enclosure 18.4 Install center shaft bottom plug into bottom plug adapter 18.4.1 Raise center shaft to vertical position. Table 18.4.1 Bottom plug and speed control 1.

  • Page 84: Install Center Shaft Top Plug Into Canopy Bearing Assembly

    Crane 4000LE Installation Manual Chapter 18 In-ground Motion Assist 360 drive and speed control Remote control enclosure 18.5 Install center shaft top plug into canopy bearing assembly Fig. 18.5.1 Align center shaft with top bearing Table 18.5.1 Center shaft top plug and job tag hardware...

  • Page 85: Set Initial Hanger Breakout Tension

    Crane 4000LE Installation Manual Chapter 19 In-ground Motion Assist 360 drive and speed control Remote control enclosure 19 Set initial hanger breakout tension 19.1 Set hanger initial hanger breakout tension 19.1.1 Breakout tension. Table 19.1.1 Hanger assembly CAUTION Part / Assembly...

  • Page 86: Wing Installation

    Crane 4000LE Installation Manual Chapter 20 In-ground Motion Assist 360 drive and speed control Remote control enclosure 20 Wing installation 20.1 Unpack wing shipping crate Fig. 20.1.1 Wing shipping crate Table 20.1.1 Door wing assembly and part examples Part / Assembly...

  • Page 87: Install Wings Onto Center Shaft Hangers

    Crane 4000LE Installation Manual Chapter 20 In-ground Motion Assist 360 drive and speed control Remote control enclosure 20.2 Install wings onto center shaft hangers Fig.20.2.1 First wing installation Table 20.2.1 Wing mounting holes and hardware Part / Assembly Description Wing mounting hole, both sides...

  • Page 88: Install Floor Strikes

    Crane 4000LE Installation Manual Chapter 21 In-ground Motion Assist 360 drive and speed control Remote control enclosure 21 Install floor strikes 21.1 Install floor strikes 21.1.1 Home position. 1. Rotate wings to home position. Table 21.1.1 Wing locks and floor strikes 21.1.2 Mark floor strike hole locations.

  • Page 89: Check Wing Breakout Force, Bookfold Operation

    Crane 4000LE Installation Manual Chapter 21 In-ground Motion Assist 360 drive and speed control Remote control enclosure 22 Check wing breakout force, bookfold operation 22.1 Check breakout force 22.1.1 Breakout force. Table 22.1.1 Hanger assembly NOTICE Part / Assembly Description...

  • Page 90: Check Bookfold Operation

    Crane 4000LE Installation Manual Chapter 21 In-ground Motion Assist 360 drive and speed control Remote control enclosure 22.1.5 Breakout force, remaining wings. Fig. 22.2.3 Door wing in breakout position 1. Check breakout force on each of the remaining wings. 2. Adjust breakout force as required on hangers for each wing to meet requirements in Para.
  • Page 91 Crane 4000LE Installation Manual Blank page In-ground Motion Assist 360 drive and speed control Remote control enclosure This page left intentionally blank. Crane 4000LE RL6002-001 07-2022...
  • Page 92 DORMA USA, Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567 T: 717-336-3881 F: 717-336-2106 www.dormakaba.us...

Table of Contents