Crane 4000LE Wiring, Setup and Troubleshooting Manual Table of Contents In-ground Motion Assist 360 drive and speed control Remote control enclosure Table of contents General information Wiring interfaces to Motion Assist 360 Product description remote enclosure 2.1 Crane 4000LE series 7.1 Operator interface wiring...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Table of Contents In-ground Motion Assist 360 drive and speed control Remote control enclosure Parameter detail 14.1 Motion Assist 360 modes of operation with "S" module 14.2 Basic parameters F, d and dE 14.3 Driving parameters...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 1 In-ground Motion Assist 360 drive and speed control Remote control enclosure 1 General information 1.1 Installation instructions. This document contains important instructions for wiring, setup and troubleshooting of Crane 4000LE series manual revolving doors with: •...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 2 In-ground Motion Assist 360 drive and speed control Remote control enclosure Steel shaft assembly, Job ID tag Fig. 2.8.1 Steel center shaft job ID tag location Fig. 2.8.2 Job tag Job tag RD6001 CRANE REVOLVING DOORS ™...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 3 In-ground Motion Assist 360 drive and speed control Remote control enclosure 3 Safety information Safety Warnings 3.1.1 Safety instructions. WARNING Observe safety warnings as they are presented in this manual. Metallic doors must be grounded per national and local codes! 3.1.2...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 4 In-ground Motion Assist 360 drive and speed control Remote control enclosure 4 Operator components Emergency Stop pushbutton Fig. 4.1.1 Emergency Stop pushbutton 4.1.1 Emergency Stop pushbutton locations. • Building interior on the leading door quarter post.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 4 In-ground Motion Assist 360 drive and speed control Remote control enclosure Mode switch 4.2.1 Mode switch location. Fig. 4.2.1 Mode switch with • Mode switch cannot be directly mounted to quarter key lock post/end wall due to its depth.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 4 In-ground Motion Assist 360 drive and speed control Remote control enclosure Fault LED 4.3.1 Fault LED. Fig. 4.3.1 Fault LED • Fault LED provides error number indication. • Frequency and rate of LED flashes indicates error number.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 4 In-ground Motion Assist 360 drive and speed control Remote control enclosure Wave to Open plate (option) 4.5.1 Wave to Open plate. Fig. 4.5.1 Wave to Open Fig. 4.5.2 Wave to Open...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure 5 Technical information 4000LE series model comparison AL4000 SS4000 BZ4000 Header Two piece aluminum Formed stainless steel Formed bronze Recessed base...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 5 In-ground Motion Assist 360 drive and speed control Remote control enclosure Motion Assist 360 technical information 5.2.1 Environment 5.2.4 Drive Measurement Value Unit Measurement Value Unit -40 — +60 °C Type...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure Install Motion Assist 360 power supply on mounting bracket Table 6.3.1 Power supply and hardware CAUTION Description Holes for conduits into enclosure.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure Install Motion Assist 360 control unit on mounting bracket Fig. 6.4.1 Motion Assist 360 control unit installed on Table 6.1.1 Control unit and hardware...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure Install Motion Assist 360 power supply assembly into enclosure Table 6.1.1 Power supply and hardware TIPS AND RECOMMENDATIONS Description Power supply bracket will be installed using...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure Install Motion Assist control unit assembly into enclosure Fig. 6.7.1 Control unit installation in remote enclosure Table 6.7.1 Control unit and hardware...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure Install cables from Motion Assist 360 power supply to control unit Fig. 6.8.1 Motion Assist 360 power supply cables Table 6.8.1 Power supply cables to control unit...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure Install enclosure at selected location and connect conduits Table 6.9.1 Motion Assist 360 remote 6.9.1 Motion Assist 360 power supply and control unit enclosure wiring mounted in remote enclosure.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure 6.10 Connect 115 Vac and earth ground cable from remote enclosure to customer 115 Vac distribution panel Fig. 6.10.1 Remote enclosure DC cables and 115 Vac wiring Table 6.10.1...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 6 In-ground Motion Assist 360 drive and speed control Remote control enclosure 6.13 Connect Motion Assist 360 drive extension cables to Motion Assist 360 control unit in remote enclosure Fig. 6.13.1 Motion Assist 360 control unit and drive Table 6.12.1...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 8 In-ground Motion Assist 360 drive and speed control Remote control enclosure 8 Motion Assist 360 control unit terminal interface Motion Assist 360 control unit terminals Fig. 8.1.1 Control unit RX6002 14 15 8.1.1...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 8 In-ground Motion Assist 360 drive and speed control Remote control enclosure 8.1.1 Motion Assist 360 control unit terminal interface Control unit "S" Description Pin # Function Reference Chapters connector modules Fault...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 8 In-ground Motion Assist 360 drive and speed control Remote control enclosure 8.1.1 Motion Assist control unit terminal interface Control unit "S" Description Pin # Function Reference Chapters connector modules Electro- Plug Connection;...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 8 In-ground Motion Assist 360 drive and speed control Remote control enclosure 8.1.1 Motion Assist 360 terminal interface Control unit "S" Description Pin # Function Reference Chapters connector modules Safety 17 1...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 9 In-ground Motion Assist 360 drive and speed control Remote control enclosure 9 Motion Assist 360 control unit – installation and wiring Motion Assist 360 control unit connectors for component wiring Fig. 9.1.1...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 9 In-ground Motion Assist 360 drive and speed control Remote control enclosure Motion Assist 360 control unit connectors TIPS AND RECOMMENDATIONS TIPS AND RECOMMENDATIONS All connectors are packaged in a single bag.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 9 In-ground Motion Assist 360 drive and speed control Remote control enclosure Wave to Open plate (option) installation and wiring 9.5.1 Wave to Open plate installation. Fig. 9.651 Pushplate wiring Wave to Open...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 9 In-ground Motion Assist 360 drive and speed control Remote control enclosure Night bank (option) installation and wiring 9.6.1 Night bank switch installation. Fig. 9.6.1 Night bank switch wiring 1. Locate and install Night bank switches per customer...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 9 In-ground Motion Assist 360 drive and speed control Remote control enclosure Service panel (option) installation and wiring 9.8.1 Service panel installation. Table 9.8.1 Service panel 1. Locate and install Service panel.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 10 In-ground Motion Assist 360 drive and speed control Remote control enclosure 10 Control unit keypad and display 10.1 Motion Assist 360 control unit keypad and display Fig. 10.1.1 Control unit keypad and display...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 11 In-ground Motion Assist 360 drive and speed control Remote control enclosure 11 Parameters, special functions, diagnostics 11.1 Basic parameters F, d, and dE 11.1.1 Basic parameters TIPS AND RECOMMENDATIONS Symbol Description Reference Chapter 14 for detail on parameters, special functions, and diagnostics.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 11 In-ground Motion Assist 360 drive and speed control Remote control enclosure 11.3 Special functions 11.3.1 Special functions "S" TIPS AND RECOMMENDATIONS Special function Description function module Functions with shaded cells in the "Description"...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12 First commissioning 12.1 Before commissioning 12.2 Safety during commissioning 12.1.1 Check the revolving door. 12.2.1 Electrical components. • Customer 115 Vac power supply is connected but is WARNING turned off.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.2.4 Control unit Night shield terminal block jumper. Jumper must be installed between terminals 3 and 40. Fig. 12.2.2 Night shield jumper Jumper 12.3 Learning cycle safety and information...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.4 Motion Assist 360 power up 12.4.1 Motion Assist 360 power on procedure. Fig. 12.4.1 Mode switch off Step Action Turn Mode switch to "0"...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.5 Set basic parameter F, door type 12.5.1 F: Door type (Number of door wings). NOTICE F factory setting =03, 3 wings.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.6 Set basic parameter d, door diameter 12.6.1 Door diameter. Door diameter (mm) is a 4 digit number. Scrolls to 2nd digit: Step 6 2 digit display will show one digit value at a time.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.7 Set basic parameter dE, door rotation 12.7.1 dE: Door rotation. NOTICE dE factory setting =01, clockwise. • For system to recognize dE = 01 steps in Para.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 12 In-ground Motion Assist 360 drive and speed control Remote control enclosure 12.8 Perform learning cycle Fig. 12.8.1 Learning cycle phases Step Action Detection of 0˚ base or locking WARNING position. Ensure that no one is present in or next...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 13 In-ground Motion Assist 360 drive and speed control Remote control enclosure 13 Perform learning cycle - door systems already commissioned 13.1 Learning cycle safety and information 13.1.1 Danger due to inactive safety equipment.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 14 Parameter detail 14.1 Motion Assist 360 modes of operation with "S" module S (Grn) Power assist 14.2 Basic parameters F, d and dE 14.2.1 Basic Parameters...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 14 In-ground Motion Assist 360 drive and speed control Remote control enclosure 40.3.1 Driving parameters Parameter Symbol Description Unit Range Default 35 ... 75 at d > 3m (9.8') 10 mm (1.4 ... 3"/s) Walking speed Walking speed.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 15 In-ground Motion Assist 360 drive and speed control Remote control enclosure 15 Special functions, diagnostic detail 15.1 Motion Assist 360 modes of operation with Motion Assist module TIPS AND RECOMMENDATIONS Special functions shaded gray in description column are available only in handheld.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 15 In-ground Motion Assist 360 drive and speed control Remote control enclosure 15.3 Diagnostics TIPS AND RECOMMENDATIONS Diagnostics shaded gray in description column are available only in handheld. • Reference Appendix B (handheld).
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 16 In-ground Motion Assist 360 drive and speed control Remote control enclosure 16 Error list 16.1 Error indication 16.1.1 Display of error number. WARNING • Errors occurring during the learning cycle or...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 16 In-ground Motion Assist 360 drive and speed control Remote control enclosure 16.3 Error list Reset column code. • Manual; after fault corrected, turn program switch to "0", then back to setting.
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 16 In-ground Motion Assist 360 drive and speed control Remote control enclosure 16.3.1 Error list Category Error No. Error name, root cause, situation Behavior Behavior after reset Reset Test of canopy sensor slow-stop inside Limit to positioning speed.
Crane 2000LE and 3000LE Installation Manual Chapters 16 and 17 In-ground Motion Assist 360 drive with Remote Control Enclosure 16.3.1 Error list Category Error No. Error name, root cause, situation Behavior Behavior after reset Reset Reset with no error Power supply Power supply failure with UPS message from UPS.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 18 In-ground Motion Assist 360 drive and speed control Remote control enclosure 18 Revolving door functional test 18.1 Revolving door functional test 18.1.1 Functional test overview. Fig. 18.1.1 Function test components Revolving door functions must be tested after the Building exterior learning cycle has been completed and parameters set.
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 18 In-ground Motion Assist 360 drive and speed control Remote control enclosure 18.1.2 Emergency stop pushbutton test - Mode switch Automatic 2 mode. WARNING 2.1 Activate Emergency Stop pushbutton. Risk of injury due to deactivated safety...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 18 In-ground Motion Assist 360 drive and speed control Remote control enclosure 18.1.3 Wave to Open plate (Option) test. TIPS AND RECOMMENDATIONS 3.1 Activate pushplate. Wave to Open plate only used with "S" Motion...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 18 In-ground Motion Assist 360 drive and speed control Remote control enclosure 18.1.5 Mode switch. Fig. 18.1.3 Mode switch 1. Check door operation each Mode switch setting. Operation based on green "S" (power assist) module...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Chapter 18 In-ground Motion Assist 360 drive and speed control Remote control enclosure 18.1.8 Manual locking devices. Fig. 18.1.4 3 Wing mechanical locking devices at Home Check locking devices. position Step Action Result Set Mode switch to Off.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix A In-ground Motion Assist 360 drive and speed control Remote control enclosure Appendix A - Definitions Revolving door definitions, from ANSI/BHMA A156.27 appendix - An area where sensors detect the A1.1 Active area Home position "+"...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix B In-ground Motion Assist 360 drive and speed control Remote control enclosure Appendix B - dormakaba handheld B.1 Firmware update B.1.1 Firmware update procedure. CAUTION For all firmware changes, set program switch...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix B In-ground Motion Assist 360 drive and speed control Remote control enclosure DOWN/UPLOAD Connected with: Download data KTV_US Upload file FW-Version: _____ Firmware upload Revision: Door Again UpDoLd Door 4. Press F2 to select UpDoLd.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix B In-ground Motion Assist 360 drive and speed control Remote control enclosure B.2 dormakaba handheld; access parameters B2.1 Connect handheld to control unit. 4. Enter User code (dormakaba original setting: 123456). Connect dormakaba handheld interface cable Press ENTER..
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix B In-ground Motion Assist 360 drive and speed control Remote control enclosure 9. Current adjustments and parameters are downloaded. 10. System stores this data as a temporary file under the file name "temp.tab".
Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix B In-ground Motion Assist 360 drive and speed control Remote control enclosure B.5 dormakaba handheld special functions B5.1 Special functions Description Setting Adjustment of follow up time for (0 . . 600) s Air curtain delay warm air curtain.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix B In-ground Motion Assist 360 drive and speed control Remote control enclosure B.6 dormakaba handheld diagnostics B6.1 Diagnostics Description Setting Software version Indicates current version of the control xx.yy unit. xx.yy (e.g., 01.00 - version 1.00) Current error Display of current error status.
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix B In-ground Motion Assist 360 drive and speed control Remote control enclosure Emergency Stop Indicates status of Emergency Stop activated pushbutton. OK (= deactivated) Disabled pusb. Indicates status of disabled access OK (=deactivated) pushbutton.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix B In-ground Motion Assist 360 drive and speed control Remote control enclosure B.7 New dormakaba handheld; language change to English B7.1.1 New dormakaba handheld; language 6. Sprachauswahl (Language selection) Fig. B7.1.1 change.
Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix C In-ground Motion Assist 360 drive and speed control Remote control enclosure Appendix C - Function modules C.1 Function modules C.2 Container module C.1.1 Function module installation. C.2.1 Container module Motion Assist 360 drive can be configured for different modes of •...
Crane 4000LE Wiring, Setup and Troubleshooting Manual Appendix C In-ground Motion Assist 360 drive and speed control Remote control enclosure C.3 Installing function module C.3.1 Set Mode switch to Position 0 "Off". Set Mode switch to Position 0, OFF 2 digit display horizontal...
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Crane 4000LE Wiring, Setup and Troubleshooting Manual Blank page In-ground Motion Assist 360 drive and speed control Remote control enclosure This page left intentionally blank. Crane 4000LE RL6002-003 07-2022...
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DORMA USA, Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567 T: 717-336-3881 F: 717-336-2106 www.dormakaba.us...
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