Page 1 Version 1.1 ImageTracDS 1210/1155 Maintenance Manual...
Page 2 Maintenance Manual for ImageTracDS 1155 / 1210 Image Scanner This maintenance procedure includes information about periodic maintenance and how to replace components Maint 00-0000...
Page 3 Imaging Business Machines, LLC. ibml is shipping totally RoHS compliant machines to the European Community Members Maint 00-0010...
Page 4 Disclaimer Caution Ibml does not take on any responsibility for any damage caused by inability or error in scanned or data abnormality. The user must be reliable for scanned data validation. Ibml does not take on any responsibility for any damage caused by using a poor-quality sheet or sheet not up to standard.
Page 5: Table Of Contents
Table of contents 1 Introduction ········································································· Maint 01-0000 Configuration of Maintenance Procedure ·················································· Maint 01-0000 List of Component Names ··································································· Maint 01-0010 2 Component Names and Functions ··············································· Maint 02-0000 Component Names ············································································ Maint 02-0000 Status Display with the LED Indicator ····················································· Maint 02-0020 Mechanical Unit ···············································································...
Page 6 Calibration of scanner ········································································ Maint 06-0240 6.7.1 Auto Calibration ······································································· Maint 06-0240 6.7.2 Calibration of white level ····························································· Maint 06-0270 6.7.3 Calibraion of feeding speed ·························································· Maint 06-0290 Measurement of USB data transfer rate ···················································· Maint 06-0320 Imprint Test ···················································································· Maint 06-0330 6.9.1 How to launch Imprint Test ··························································...
Page 7 8.3.15 Replacing Reverse assembly ························································· Maint 08-0380 8.3.16 Replacing Slide Plate Assembly ····················································· Maint 08-0400 8.3.17 Replacing Main Button assembly and Main Latch (R) ··························· Maint 08-0400 8.3.18 Replacing Latch Hook assembly (L) / (R) ·········································· Maint 08-0410 8.3.19 Replacing sensors (PC11, PC20, PC21L/R, PC41, PC42, PC43, F/L, L/L) ···························································································...
Page 8 D a t e C o r r e c t e d C h e c k e d Ap p r o v e d Description 01.26.2016 Ibml Support Support 7.6.2016 Ecn 27 Error correction 00-0020 Maint 00-0060...
Page 9 Safety Precautions The safety precautions are written on the labels below. The safety precautions are safety alert symbols with signal words such as; "Danger", "Warning", or "Caution". symbol Message Description This symbol is accompanied by text to indicate that the following information is related to safety.
Page 10 Common Safety Precautions WARNING Foreign substances • Prevent any metals or flammable foreign substances from entering the device through ventilation slots or other openings. If you use the device with these substances inside, it may cause electric shock or a fire may occur.
Page 11 NOTICE Caution for preventive of device damage • If special instruments or tools are specified, be sure to use it. If not specified, please use the one that matches to those working in general. • Use the calibrated or pre-inspected instruments or tools. •...
Page 12 CAUTION Location • This device weighs approximately 95 lbs. (43 kg). Take stable posture when installing the device. • Be sure to hold the bottom of the device. If you hold other parts, such as the Input Tray or Output Tray, the device may break or drop.
Page 13 List of message The following lists messages and locations of "Notes" throughout the guide. DANGER DANGER is not contained in this manual. WARNING Caution on electric shock • An electric shock may occur. Work after turning OFF the device and removing the power cable. (Maint 08-0000)(Maint 08-0040) (Maint 08-0190) CAUTION •...
Page 14 4 NOTICE • If the glass part is borken, chipped, or cracked, replace the CIS Unit assembly (Front / Back). • Absolute ethanol is usable for cleaning • When you clean parts, do it scrupulously. (Maint 03-0020) • Do not make scratches on the rollers. If you do, conveyance error may result. (Maint 03-0040) •...
Page 15 • Using one PC, you can save and check waveform data files for multiple Scanners (or multiple captures). It should be noted that if you overwrite a waveform data file, the data in the overwritten file is lost. If you save data for multiple Scanners (or multiple captures), move or copy the saved file to another folder or change the file name immediately after you save the file.
Page 16 Safety Notice Label on device Clean each safety notice labels regularly so the text be read clearly. If the label is broken, replace with a new label. Maint 00-0140...
Page 17 This mark shows following "CAUTION". Caution on high temperature The parts become high temperature. Work after cooling them down enough. Rear side Left side Left side Rear side Maint 00-0150...
Page 18: Introduction
1. Introduction To use the Scanner, it needs to be connected to the host system through USB interface. That means when you work on maintenance, you can choose from Stand-Alone Operations, which run using the Scanner alone, or Miscellaneous Tool or Diagnosis, both of which run using the host system, depending on what has to be done.
Page 19: List Of Component Names
List of Component Names Each chapter has different naming (notation) for components. Use the following correspondence table when you, for example, take corrective actions in case of failures. When failure occurs, identify the failure location based on the error code and take appropriate corrective actions based on the table below and references shown in the table.
Page 20 When failure occurs, identify the failure location based on the error code and take appropriate corrective actions based on the table below and references shown in the table. Reference Troubleshooting Component User’s Manual Parts Catalog Maintenance Procedure (Maintenan Function Manual Procedure) MAIN_PCB_assemb Fig3-(17)
Page 21 Maint 01-0030...
Page 22: Component Names And Functions
Component Names and Functions 2.1. Component Names Top Latch Button Top Unit Output Tray Guide Output Tray(U) Imprint Cover(Back) (option) Output Tray(L) Imprint Cover(Front) Main Unit Sheet Guide InputTray Operation Button Main Latch Button LED Indicator Manual Feed Switch Power switch Name Power Switch Used for controling power state together with Main Power Switch on the right side...
Page 23 USB port Setting Switch USB 3.0 Cable To host Main Power Switch Power Connector Name USB Cable Connect the device to host USB Connector Connect the device to host via USB cable Power Connector Connect power cable Main Power Switch Used for turning on or off the power switch of Scanner.
Page 24: Status Display With The Led Indicator
Status Display with the LED Indicator The scanner has an LED indicator with two colors (green and red). Green indicates a normal operation. Red indicates an error. Alternate flashing between green and red indicates a maintenance-related mode. The display patterns of the LED indicator are as follows. ■...
Page 25: Mechanical Unit
Mechanical Unit  An overview of the feeder mechanism unit and the scanner unit is shown below. Gate Solenoid I/L sensor T12 Roller PC52 sensor Imprinter(Back) T10 Roller PC42 Roller (Ink Jet Print assembly) Platen Roller Output Tray Eject Motor T9 Roller Brake Motor T8 Roller...
Page 26: Control Unit
Control Unit  The logical block diagram of the control unit of the Scanner. USB3.0 MAIN PCB assembly (CPS878) Panel a. (IC1) d. (IC50) System ID CIS Unit assembly MasterFPGA SlaveFPGA PowerControl CIS0 MainSoC SubSoC IO_SYS Configuration/Control b. (IC2) CIS I/F MASTER SERAIL FLASH IMAGE...
Page 27: Internal Wiring Diagram
Internal Wiring Diagram Power Switch Main PCB assembly (CPS878) ※J8 and J11 are not used. CN10 INLET 100～ 240V Label Label LEFT RIGHT CN502 SIDE USB3.0 SIDE CN501 J10 J9 Power Unit. J15 J14 PS assembly DC Fan Insulate it from other parts (Main PCB.
Page 28: Periodic Inspection And Maintenance
Periodic Inspection and Maintenance Maintenance Items A list of the maintenance items for periodic inspection at site is shown below. Those maintenances must be performed in the order of the number in the list. I n s p e c t i o n Inspecti I t e m N o t e...
Page 29: Consumables
Consumables N u mb e r o f U s e R e p l a c e m e n t P r o d u c t N a m e Supplier I t e m s C y c l e / Ti m i n g Pick Roller one year or 1000 thousand Sales...
Page 30: Cleaning Scanner Components
Cleaning Scanner Components When you clean components, use cleaning tools (such as gauze and cotton swabs). Never use dirty ones. Extra caution is required when you clean the CIS Unit assembly (Front / Back). 3.3.1 Cleaning CIS Unit assembly (Front) and CIS Unit assembly (Back) Notice: •...
Page 31: Cleaning Pick Roller, Separator Roller, And Reverse Roller
3.3.2 Cleaning Pick Roller, Separator Roller, and Reverse Roller (1) Cleaning the Pick Roller and Separator Roller (a) Meticulously remove paper dust and other objects attached to the surface of the Pick Roller and Separator Roller with gauze, wet wipes, or the like. Confirm that no foreign objects are left. (b) Make sure that the whole surface of the rollers is cleaned up.
Page 32: Cleaning Drive Roller
3.3.3 Cleaning Drive Roller Notice:  Do not make scratches on the rollers. If you do, conveyance error may result. (1) Check for foreign objects on the surface of the Drive Roller T1 through T7 referring to "2.3 Mechanical Unit". The Drive Roller T1 through T7 are made of polyurethane rubber.
Page 33: Cleaning Imprinting Head Pin/Platen
3.3.5 Cleaning Imprinting Head Pin/Platen Imprinting Head pin (1) Remove the Ribbon cassettle. Clean debris on the Imprinting Head Pin using the brush. Platen (2) Open the Top Unit and clean the Platen using gauze soaked in ethanol to wipe the ink. Maint 03-0050...
Page 34: Cleaning Ink Cartridge
3.3.6 Cleaning Ink Cartridge This work is applied only to the device equipped the rear imprinter. Notice: • When you install an ink cartridge, make sure the direction is correct. • If the direction is not correct, the nozzle unit may break, and printing may not be possible.
Page 35 (2) Cleaning ink cartridge (Back) Notice: • When you clean, use nonwoven fabric or other material that does not generate much dust. • If fabric or other material remains on the Nozzle Unit, that causes deguration of the print quarity. Note: •...
Page 36 Note: If print quarity is not improved after cleaming of Control Unit and Nozzle Unit, wipe the metal terminal of the IJP assembly off gently using a clean cloth, cotton swab, or the like. Imprinting Cover (Back) Top Unit Metal terminal Maint 03-0080...
Page 37: Cleaning Detectors (Sensor)
3.3.7 Cleaning Detectors (Sensor) (1) Cleaning of the sensors (for PC11 sensor, PC20 sensor, PC21L Senosr, PC21R sensor, PC31 sensor) (a) Operate the Main Latch Button and open the Main Unit. (b) Remove paper dust and other objects attached to the plastic tip of each sensor with gauze. PC11 sensor PC21L sensor PC31 sensor...
Page 38 (c) Slide your fingers under the Input Tray and push it in the arrow direction. Wrap your finger with gauze, wet wipes, or the like and clean the PC11 sensor with it. Be careful not to pinch your fingers. Gauze Input Tray PC11 sensor (d) Open the Reverse Cover.
Page 39 (2) Cleaning of the sensors (for PC41 sensor, PC42 sensor, PC43 senosr, PC51 sensor, PC52 sensor) (a) Operate the Top Latch Button and open the Top Unit. (b) Remove paper dust and other objects attached to the plastic tip of each sensor with gauze. PC52 sensor PC42 sensor Platen...
Page 40 (c) Prepare appropriate width paper so that the paper can insert between the rollers. Then repeatedly insert and remove the paper between the rollers to clean the sensor. PC43 sensor (d) Close the Top Unit by pushing the PUSH labels with both hands Maint 03-0120...
Page 41: Cleaning Ultrasonic Sensor (Ss Sensor Assembly (L5 / M5))
3.3.8 Cleaning Ultrasonic Sensor (SS Sensor assembly (L5 / M5)) Notice: • Do not clean the SS Sensor assembly with excessive force. If you do, position detection may be affected, and malfunction may result. (a) Operate the Main Latch Button and open the Main Unit. (b) Remove paper dust attached to the surface of the SS_Sensor_assembly shown in the figure with a cotton swab, brush, or the like.
Page 42: Applying Grease On Gear (S-P) / Replacement Gear (S-P)
3.3.9 Applying grease on Gear (S-P) / Replacement Gear (S-P) (1) Remove the Pick Unit assembly referring "8.2.1 Replacing Pick Unit assembly". * Gear (S-P) is shown in green in the picure. ■ Apply grease on Gear (S-P) Apply a small amout of grease to both sides of the shafts and 3 points on the gear tooth as shown below. Applying part (3 points on the gear tooth) Applying part...
Page 43: Diagnostic Functions
Diagnostic Functions The Scanner has diagnostic functions to display, measure, learn, and configure its device unique information. The configuration of the diagnostic functions is as follows. Diagnostic Function Stand-Alone Operation Local Test Coordinated Operation Dump File Copy Dump File Store Diagnosis 1: Logging Information Print 2: Work Information Display...
Page 44: Diagnostic Items For Each Operation
Diagnostic Items for Each Operation Check the failure status and symptom and find which reference in the table you need to look at. Then take a corrective action accordingly. Type Component Symptom, Parts Replacement Major Corrective Action, Reference PHOTO-RELATED (FEEDER) PCxx-related malfunction.
Page 45: Diagnostic Order For Parts Replacement
Diagnostic Order for Parts Replacement Device failure Parts replacement Item （） Stand-alone operation Local test Miscellaneous Tool Skew accuracy measurement Block accuracy measurement Display of calibration information Information display of Photo / SW / Ultrasonic sensor Mechanical operation Auto Calibration 6.7.1 Calibration of white level 6.7.2...
Page 46: Replacing Main Pcb Assembly (Cps878)
Replacing Main PCB assembly (CPS878) Replacing MAIN PCB assembly Case 1 This is a normal procedure (when you can load the device unique information). Step Item Description Reference  Diagnosis Store the device unique information of Load / Store Device ...
Page 47 (2) Replacing Main PCB assembly Case 2 This represents the case when you cannot load the device unique information. This case happens mostly when a new version of the control program does not offer compatibility. Instead of loading the device unique information, you need to enter information manually. Step Item Description...
Page 48 (3) Replacing Main PCB assembly Case 3 When you have a previous device unique information entry sheet. This represents the case when you cannot load the device unique information and cannot record the latest information. This case happens mostly because of failure in PCB. Instead of loading the device unique information, you need to enter information manually.
Page 49 When you do that, enter the Scanner model as shown below and the Option and the Special Order options (Customized options) as shown in the Option Label on the back of the scanner for the option information. For the operation information, enter estimates. Scanner model name: ImageTracDS 1210-[68] [ ] [M1] Maint 04-0060...
Page 50 Option Scanner model, options, and Special Order options Settings Serial number: [ ImageTracDS 1210- [68] [ ] [M1] [ ] 31 [ 1 ] 695 Special Order 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18...
Page 51 Settings (Customized options) as shown in the Option Label on the back of the scanner. Serial number: [ Scanner model ImageTracDS 1210- [68] [ ] [M1] Option [ ] 31 [ 1 ] 695 Special Order option 1 - 64...
Page 52 Stand-Alone Operations Stand-Alone Operation Items For stand-alone operations, the Scanner is put into the dedicated maintenance mode. The table below shows the item for stand-alone operation. Item Operation Item Function Summary Applicable Case Reference Local Test The test sheet is scanned by the stand-alone Operation check 5.2 Local Test Scanner, and the scanned image is compared to...
Page 53: Local Test
Local Test In the local test, the stand-alone scanner scans the Test Sheet (OCR TEST SHEET) without connecting to a host system. The local test can be used to identify which caused a failure, the host system or the Scanner. Notice: •...
Page 54: Miscellaneous Tool
Miscellaneous Tool For Miscellaneous Tool, the host system and the Scanner are connected. The diagnostic program is launched on the host system and diagnoses the Scanner. The main purpose of the Miscellaneous Tool is function check after maintenance parts are replaced. ■...
Page 55 To start the program, you may have to follow slightly different steps depending on the OS installed on the host system. (1) For Windows 7 Click the [Start] button of the Windows. From the menu, select "All Programs" > "ImageTracDS 1210 Scanner" > "Utility for Service Personnel" and then click the [Miscellaneous Tool]. For Windows 8 / 8.1 Select "...
Page 56 (2) Click the [Miscellaneous Tool] in "Utility for Service Personnel" tab. (3) The Miscellaneous Tool window is displayed. Select the diagnostic item and click [Run]. Maint 06-0020...
Page 57: Skew Accuracy Measurement
Skew accuracy measurement (1) Set five sheets of the OCR TEST SHEET (040 – 7 – 4) on the Scanner, aligning the sheets to the left guide. Move the document guide until it just touches the right side of the sheets, and then click [Run]. The direction of the test sheet TEST OCR TEST SHEET NO 040-7-4...
Page 58 (4) The measurements of the skew (mm) and the judgment result are displayed. (The threshold for judgment is ±7mm. If the measurement is this value or less, the result is OK.) The amount of skew is measured at Line 4, 7, 10, 13, and 16. The + and - signs indicate the direction of the skew.
Page 59: Block Accuracy Measurement
Block accuracy measurement (1) Set five sheets of the OCR TEST SHEET (040 – 7 – 4) on the Scanner, aligning the sheets to the left guide. Move the document guide until it just touches the right side of the sheets, and then click [Run]. The direction of the test sheet TEST OCR TEST SHEET NO 040-7-4...
Page 60 (4) The measurements of the block precision (bit) and the judgment result are displayed. Threshold for judgment: Line 4: ±5bit Line 7: ±6bit Line 10: ±7bit Line 13: ±8bit Line 16: ±8bit (5) Click [Confirm]. (6) Click [Finish]. If the result is NG (not OK), check the following items: •...
Page 61: Display Of Calibration Information
Display of calibration information The learning result for the device is displayed. (1) Select "Scanner" for "Input mode" and "OFF" for "Output mode”, and click [Run]. When you want to exit, click [Confirm". The screen goes back to (2). Click [Finish]. Maint 06-0070...
Page 62 (2) About White Level calibration Calculates a ratio between White Background part on the CIS Unit assembly and color level of the OCR TEST SHEET scanned actually, and calibrates color image level inputted the scanner with the ratio. Determination value: within the range of 898 - 1455 (3) About Feeding Speed calibration Marks at 11 locations in the OCR TEST SHEET are scanned.
Page 63: Information Display Of Photo / Sw / Ultrasonic Sensor
Information Display of Photo / SW / Ultrasonic sensor 6.5.1 Photo level / Switch status (1) Specify the parameters and click [Run]. Usually, the default setting is used for the check. • Scanner light source (Front) : Light on (Default) (LED on the CIS) *1 •...
Page 64: Pnl Sw
Check the detection function of the photo sensors and switches. Photo sensor Displayed Check method for the operation of switch/photo sensor /Switch value If you select ON for the "Photo" in the setup If paper is in between sensors, the window and interrupt a photo sensor with Photo sensor light is interrupted and “0:Sheets...
Page 65 6.5.2 Level of ultrasonic sensor Specify the parameters and click [Run]. Do not put sheets in between ultrasonic sensors at this time. • Ultrasonic sensor number (Default) • Ultrasonic sensor operation mode : 02 (Default) • Motor : Main (Default) •...
Page 66 Description: The ultrasonic sensor can detect the attenuation caused by the air layer between two sheets of paper and consequently can detect when two sheets are fed at the same time. The level display for the ultrasonic sensor is executed while the mechanism is stopped. As a result, the 64 values displayed as the history data for the level are virtually constant.
Page 67 Location of ultrasonic sensors Five pairs of ultrasonic sensors are equipped. Select each senor or all sensors in the setting window. Ultrasonic sensor No. 1 – 5: selectable which one. The level of specified senor is displayed. All: The levels of all senors are displayed. No.1 No.5 Example of specified “All”...
Page 68: Mechanical Operation
Mechanical operation 6.6.1 Motor operation Confirm the specified motor rotation without abnormal noise. (1) Specify the parameters and click [Run]. #1: Motor selection T1 + Reverse Main (Default) Ejection + Brake Pick #2: Velocity selection Speed1 (High Speed) (Default) Speed2 Speed3 Speed4 (Low Speed) #3: Operation mode...
Page 69 (2) The following dialog box is displayed during operation. If you want to stop the operation, click [Pause]. (3) Click [OK]. (4) Click [Finish]. Then the Mechanical Operation window closes. By clicking [Pause], the operation other than the motor operation is also reset and the screen goes back the initial window.
Page 70 6.6.2 Input Tray operation Check the operation of the Input Tray. (1) Specify the parameters and click [Run]. Input Tray operation Note UP/DOWN The Input Tray moves up to F/L and Can be stopped only by clicking (continuous) then moves down. This movement is [Pause].
Page 71 6.6.3 Gate operation Check the operation of the gate. (1) Specify the parameters and click [Run]. The gate operates in the specified mode. If you want to stop the mechanical operation, click [Finish]. #1 Gate operation Gate operation Note Accept/Reject alternate Those two positions are switched about every 0.6 Stopped by clicking (Default) (Output...
Page 72 6.6.4 Sheet feeding operation Check the series of operation of the sheet feeding mechanism. The feeder operates in the specified mode. (1) Specify the parameters and click [Run]. The feeder operates in the specified mode. If you want to stop the mechanical operation, click [Finish]. (Unit: 0.1 mm) Width Length...
Page 73 (2) The following dialog box is displayed during operation. If you want to stop the operation, click [Pause]. (3) Click [OK]. Description: You can check the series of feeder operation from feeding paper process to ejecting paper process for the supported sheet size from the minimum to the maximum. Check if the feeder operation is normal for the specified condition.
Page 74 6.6.5 Scanning position Check the movement of the CIS Unit assembly (Front) (Front image sensor). Note: Perform this check only if the user reports the abnormality of scanned images. If scanning has no problem, you do not have to check this item. (1) Specify the parameters and click [Run].
Page 75 (3) Click [OK]. Description: Check the movement of the CIS Unit assembly (Front) (Image sensor Front). Level adjustment for the sensor is done on the white level reference label by moving the CIS Unit assembly (Front). This enables reliable image scanning. If this operation does not work properly, image density may get too light or large whiteout noise may be generated on the black area in the background of the sheet.
Page 76 6.6.6 Pick Release Motor operation Check if the Pick Unit assembly moves up and down normally with movement of the Pick Release Motor when there is a problem with the Thin Sheet Scanning. To avoid occuring paper jam due to a slack between Pick Roller and Separator Roller, the pick roller is pulled up in a moment during scanning by the Pick Release Motor with the Thin Sheet Scanning is enabled.
Page 77 6.6.7 Scanner light source operation Checks the LED in the CIS Unit assembly for the scanner light source lights normally. Or, uses to check the paper path with lighting the LED. (1) Specify the parameters and click [Run]. The LED operates in the specified mode. If you want to stop the mechanical operation, click [Finish]. Item Specification Note...
Page 78: Auto Calibration
Calibration of scanner 6.7.1 Auto Calibration Continuously runs all calibration including the white level and feeding speed. This function is not used for the periodic inspection and maintenance. For the details about each calibration, see “6.7.2 Calibration of white level” and “6.7.3 Calibration of feeding speed”.
Page 79 (4) When the following message is displayed, set the test sheets (040 – 7 – 4) again on the Scanner and click [Yes]. (5) When the following message is displayed, set five sheets of the test sheet (040 – 7 – 4) in the following direction on the Scanner and click [Yes].
Page 80 (8) Check the diagnostic result. For the details of results about each calibration, see “6.7.2 Calibration of white level” and “6.7.3 Calibration of feeding speed”. If all results are OK, the calibration results are written automatically in the scanner. (9) Click [Confirm] and terminate the Auto Calibraion. Maint 06-0260...
Page 81: Calibration Of White Level
6.7.2 Calibration of white level Calculates a ratio between White Background part on the CIS Unit assembly and color level of the OCR TEST SHEET scanned actually, and calibrates color image level inputted the scanner with the ratio. Be sure to run the calibration after replacing CIS Unit assembly. (1) On the Calibration of scanner window, select “Calibration of white level”, and click [Run].
Page 82 (4) The scanner starts scanning the sheets and runs the calibration of white level. (5) When the following message is displayed, set the test sheets (040 – 7 – 4) again on the Scanner and click [Yes]. (6) Check the diagnostic result. •...
Page 83: Calibration Of Feeding Speed
6.7.3 Calibraion of feeding speed Marks at 11 locations in the OCR TEST SHEET are scanned. The velocity error for the feeding direction is learned based on the reference values and the measured values. The velocity adjustment coefficients are learned based on that.
Page 84 (4) The scanner starts scanning the sheets and runs the calibration of feedig speed (5) When the following message is displayed, set the test sheets (040 – 7 – 4) again on the Scanner and click [Yes]. Maint 06-0300...
Page 85 (6) Check the diagnostic result. • If the result is OK, make sure you click [Write]. Then click [Finish]. After the write until the device restarts and goes into the standby mode, do not turn off the power of the device. •...
Page 86: Measurement Of Usb Data
Measurement of USB data transfer rate (1) Click [Run]. (2) Click [Confirm]. The transfer rate depends on specification or configuration of host PC. If the transfer speed is insufficient, confirm the connection of USB cable. (3) Click [Finish]. Maint 06-0320...
Page 87 (1) Launch the Scanner Utility. (a) For Windows 7 Click the [Start] button. From the menu, select "All Programs" > "ImageTracDS 1210 Scanner" > "Utility for End User" and then click the [Scanner Utility]. (b) For Windows 8 / 8.1 Select "ImageTracDS 1210 Scanner"...
Page 88 6.9.2 Imprint Test  Prepare a sheet to be used for the Imprint Test.  Set one sheet to be printed in the landscape direction on the Scanner. and click [Yes].  During the Imprint Test, only one sheet is fed even many sheets are set on the Input Tray. Check the printed character every sheet, run the Imprint Test until printed properly.
Page 89 (2) For sheet side of the "Imprint", select the [Front side] or the [Back side]. Then type in print characters. In imprint test, the scanner cannot print on both side simultaneously. ● If you select the [Front side]: the [Characters for Imprint(Front)] are "F 0123456789" by default.
Page 90 (7) Check if printed properly to the sheet. • If printed properly, click the [End] to return to the Menu Window. • If not printed properly, execute the following procedure. ■ N ot printed properly with front imprinter (a) Confirm the installation of the ink ribbon cassette. (b) Clean the 3.3.5 Imprinting Head Pin/Platen Imprinting Head Pin and Platen.See “...
Page 91 6.9.3 Imprint Settings You can confirm the number of printed sheets, the rest of rear ink cartridge (Ink level), and the date replaced rear ink cartridge (Cartridge replacement date) in the Imprint Settings, and reset ink level at replacement of rear ink cartridge.
Page 92 Following description is applied only when replacing ink cartridge for the scanner equipped rear imprinter. (3) After you replace the ink cartridge, in the Information display window, checkmark the "Ink level reset" for the ink cartridge you replaced. Then click the [Execute]. (4) In the window below, click the [Yes].
Page 93 (6) Confirm the following: "Ink level" is 100 (%), "The number of printed sheets" is 0 (Sheets), "Cartridge replacement date" is updated, New ink cartridge should be checked to print out characters properly by running the Imprint Test. (7) Run the “6.9.2 Imprint Test”...
Page 94: Diagnosis
Diagnosis For diagnosis menu, the host system and the Scanner are connected. The diagnosis menu program is launched on the host system and diagnoses the Scanner. ■ Diagnosis menu operation Description Item Logging Information Print Shows the information about the errors generated in the Scanner on the monitor of the host system.
Page 95 (1) Launch the Diagnosis Menu For Windows7 Click [Start] button of the Windows. From the menu, point to "All Programs" > "ImageTracDS 1210 Scanner" > "Utility for Service Personnel" and then click [Diagnosis]. For Windows 8 / 8.1 Select "ImageTracDS 1210 Scanner" on start screen (after showing all Apps in Windows 8.1). Click the [Diagnosis] in "Utility for Service Personnel"...
Page 96 Logging Information Print Shows the information about the errors generated in the Scanner on the monitor of the host system. The error information can be also printed out. (1) Select "List output mode" and press Enter. If you specify [2] for "List output mode", the Logging Information List window is displayed. (2) The initial logging window is displayed..
Page 97 (4) After the last window is displayed, the window is displayed to ask you whether to clear the logging file. Specify the parameter and press Enter. (5) Click OK. Maint 07-0030...
Page 98 Work Information Display Notice: • If you update the setting in the Start mode [2] or [3], after the setting is stored, the device will restart. Do not turn off the device during this period. After the device restarts, wait until the device goes into the ready mode.
Page 99 (3) Click [OK]  Startup mode [2] Maintenance1 (1) Specify [2] for Start mode. Enter the security code (SETTEI) and press Enter. (2) Now you can modify some values for the replaced component to 0. Then press Enter. Maint 07-0050...
Page 100 (3) Click [OK]. (4) The scanner restarts and then goes into the standby mode. Do not turn off the power of the Scanner.  Startup mode [3] Maintenance2 (1) Specify [3] for Start mode. Enter the security code (SETTEI) and press Enter. (2) Now you can modify all values for your purpose.
Page 101 (3) Click [OK]. (4) The scanner restarts and then goes into the standby mode. Do not turn off the power of the Scanner Maint 07-0070...
Page 102 Download Notice: • Check if the new version is correct to ensure the correct update. • If you download a file in Start mode [2], after the downloaded program is programmed, the device will restart. • Do not turn off the device even when a message is displayed to indicate download is finished. •...
Page 103 ■ Start mode [2] (1) Specify [2] for Start mode and press Enter. Use the drive name assigned for the CD-ROM (control program) in Download File Name. (The following window shows the case that the drive name assigned for the CD-ROM is "E".) Drive Name (2) The following window is displayed.
Page 104 (4) When the following window is displayed, click [OK]. (5) The scanner restarts and then goes into the standby mode. Do not turn off the power of the Scanner. (6) After download, make sure to run Start mode [1] (Virsion display) and confirm that the version for your purpose is working.
Page 105 Option Settings Notice:  When you update the setting, check if the new setting is correct to ensure the correct update.  If you change the options in the Start mode [2], after the option settings are stored, the device will restart.
Page 106 (3) Confirm that the Special Order options (Customized options) shown in the window is same as the Option Label on the back of the scanner. (For the Special Order options marked with black in the Option Label, "1" should be indicated in the window.) Then press Enter.
Page 107  Start mode [2] Maintenance1 (1) Specify [2] for Start mode. Enter the security code (SETTEI) and press Enter. (2) Enter the model name as shown below and the options as shown in the Option Label on the back of the scanner.
Page 108 (3) Enter the Special Order options (Customized options) as shown in the Option Label on the back of the scanner. (If a Special Order option is marked with black in the Option Label, enter "1".) Then press Enter. (4) Click [OK]. (5) The scanner restarts and then goes into the standby mode.
Page 109 Load / Store Device Unique Information Notice:  If you load a file in Start mode [2], after the loaded file is programmed, the device will restart. Do not turn off the device even when a screen is displayed to indicate download is finished. After the device restarts, wait until the device goes into the standby mode.
Page 110 (2) Click [OK] (3) If the device unique information has been already stored to the host system before, a window will opens to confirm overwriting the file is OK. If the device and the host system are the same as before, select [2] "Continue". For the periodic inspection maintenance, also select [2] "Continue".
Page 111 ■ Start mode [2] Host  Device (1) Specify [2] for Start mode. Enter the security code (SETTEI) and press Enter. The device unique information stored in the host system is loaded to the Scanner. (2) Click [OK]. The scanner restarts and then goes into the standby mode after loading finishes. Wait until the device starts. The device unique information includes the model name, option, work, and calibration information, Maint 07-0170...
Page 112 (1) Launch the Waveform Diagnosis For Windows 7 Click [Start] button of the Windows. From the menu, point to "All Programs" > "ImageTracDS 1210 Scanner" > "Utility for Service Personnel" and then click [Waveform Diagnosis]. For Windows 8 / 8.1 Select "ImageTracDS 1210 Scanner"...
Page 113 7.7.1 Scanning Waveform (1) To execute this function, click [Scanning Waveform] button or select [Scanning Waveform] in the Waveform menu. Button Waveform menu (2) The Option Settings window is displayed. Select each item in the Option Settings window. Set an A4 sheet on the Input Tray horizontally (landscape). (You can use a commercially available copy paper as a sheet.) Click [OK].
Page 114 ■ List of Option Settings operations Item Setting Description Read Data New Data The Scanner captures an image so that the latest waveform data from the image sensor can be displayed. Current Data The last captured waveform data from the image sensor is displayed.
Page 115 If "Scan" is selected for Scan Image, the final image is displayed on the top of the waveform display (at the left top in the screen). You can select a window and check various display data." You can check the details of Result for the measurement data in the Measurement Results window. The displayed waveform can be magnified horizontally and vertically.
Page 116 7.7.2 Saving Waveform Data Notice: • Using one PC, you can save and check waveform data files for multiple Scanners (or multiple captures). It should be noted that if you overwrite a waveform data file, the data in the overwritten file is lost. If you save data for multiple Scanners (or multiple captures), move or copy the saved file to another folder or change the file name immediately after you save the file.
Page 117 7.7.3 Loading Waveform Data from Saved Data (1) To execute this function, click [From Saved Data] button or select [From Saved Data] on the Waveform menu. Button Waveform menu (2) When this function is executed, the Selection window is displayed to select the waveform data. Select the waveform data file (CSV format) from the save location and click [Open].
Page 118 The loaded waveform data will be displayed. Maint 07-0240...
Page 119 7.7.4 Loading Waveform Data from Dump Files Notice: • Using one PC, you can save and check dump files for multiple Scanners (or multiple captures). It should be noted that if you overwrite a dump file by moving or copying a file, the data in the overwritten file is lost.
Page 120 (2) The Reference Folder window is displayed. Initially, \IBML\HTSCNDR\ETC32, where all dump files are saved, is selected Click [OK] without changing anything. (4) If loading waveform data from the dump files finishes successfully, the message is displayed to indicate loading the data finishes successfully.
Page 121 As in the case of a waveform data file, dump files under any folder can be selected and displayed. Move or copy the dump files from the \IBML\HTSCNDR\ETC32 folder to any folder (in the following screen, the folder name if "DUMP").
Page 122 7.7.5 Corrective Procedure for NG (Not OK) Cases If Overall Result is not OK (!), isolate the failure locations based on the displayed waveform and the information in the Measurement Results window, and take a corrective action for each failure location. After the corrective action is complete, execute Scanning Waveform again and confirm that Result is OK (○) this time.
Page 123  Corrective Procedure A1  Tiny pieces of paper remain in the paper path.  Black dust attaches the white level reference label of the CIS Unit Cause assembly. Scratches or peeling-off.  Black dust attaches the glass surface of the CIS Unit assembly. information ...
Page 124  Corrective Procedure A2  Tiny black pieces of paper remain in the paper path.  White dust attaches the white level reference label of the Cause CIS_Unit_assembly. (Accumulation of paper dust)  White dust attaches the glass surface of the CIS Unit assembly. information ...
Page 125  Corrective Procedure B  Tiny pieces of paper remain in the paper path.  White dust attaches the scanning position (mold part) of the CIS Unit Cause assembly. Scratches or others.  White dust attaches the glass surface of the CIS Unit assembly. ...
Page 126  Corrective Procedure C  The glass surface of the CIS Unit assembly fogged up. Cause  The black mold part of the CIS Unit assembly has some abnormality.  Cleaning of the glass surface of the CIS Unit assembly. information ...
Page 127  Corrective Procedure D In this case, the result is "○" due to the distribution of dust. Nevertheless, if you find the waveform has a lot of noise as shown in the [Figure D-1], clean the CIS Unit assembly.  Paper dust remains in the paper path. ...
Page 128 7.7.6 Image Sensor Test (1) To execute this function, select [Image Sensor Test] on the View menu. This function offers the same operation as a scanner utility, Image Sensor Test, used by a user. Note: If you load the data using "From Saved Data" and "From Dump Data" in Waveform menu, this function does not work.
Page 129 7.7.7 Other Waveform Display (1) To execute this function, select [Other Waveform Display] on the View menu. ■ White Level Waveform Tools Reference white level data is stored in the CIS Unit assembly when the device is shipped from the factory. This stored waveform will be displayed.
Page 130 Parts Replacement Procedure (For each diagnostic order for parts replacement, see “4.2 Diagnostic Order for Parts Replacement“. Discard the replaced parts in accordance with the rules and regulations of each municipal. Preparation 8.1.1 How to remove or attach the covers Necessary Tools: Phillips screwdriver (No.2) How to remove or attach the covers required for the maintenance work is described.
Page 131  Main Cover (L) (1) Operate the Top Latch Button and open the Top Unit. (2) Operate the Main Latch Button and open the Main Unit. (3) Remove 3 washer faced head screws (305) fixing the Main Cover (L). (4) Pull the Main Cover (L) in the direction A pushing the Main Latch Button and remove the Main Cover (L) by pulling it in the direction B.
Page 132  Side Cover (L) (1) Remove the Top Cover and Main cover (L). (2) Remove 3 washer faced head screws (305) fixing the SideCover (L). (3) Remove the Side Cover (L) in the arrow direction. (4) Attach the Side Cover (L) using the above steps in reverse. washer faced head screw washer faced head (305) x2...
Page 133 Caution on high temperature • Some parts may become hot. Work after cooling them down enough.  Back Cover (1) Remove the Top Cover and Main cover (L)/(R), Side Cover (L)/(R). (2) Remove 6 bind-head screws (SB306N) fixing the Back Cover. (3) Slide the Back Cover in the direction A, and then remove the Back Cover in the direction B.
Page 134 8.1.2 How to remove or attach the guides Necessary Tools: Phillips screwdriver (No.2) How to remove or attach the guides required for the maintenance work is described. Caution on electric shock • An electric shock may occur. Work after turning OFF the device and removing the power cable.
Page 135  Eject Guide assembly (1) Remove the Top Cover and Main Cover (L)/(R). See “8.1.1 How to remove or attach the covers”. (2) Remove 4 bind-head screws (SB306N), and then remove the Eject Giude assembly. (3) Attach the Eject Guide assembly using the above steps in reverse. Eject Guide assembly bind-head screw (SB306N) x2...
Page 136  Front Cover and Upper Guide assembly (1) Remove the Top Cover and Main Cover (L)/(R). See “8.1.1 How to remove or attach the covers”. (2) Remove the Output Tray (Upper) / (Lower). See “8.3.7 Replacing Output Trays and Output Tray Guide”.
Page 137  Upper Guide Back assembly (1) Remove the Top Cover and Main Cover (L)/(R). See “8.1.1 How to remove or attach the covers”. (2) Remove 4 bind-head screws (SB306N) fixing the Upper Guide Back assembly, lower it, and remove it by pulling it forward.
Page 138  Front Guide assembly (1) Remove the Top Cover and Side Cover (L)/(R). See “8.1.1 How to remove or attach the covers”. (2) Revmove the Input Tray. See “8.3.6 Replacing Input Tray”. (3) Disconnect the J702 connector (PC21 sensor) connected on the relay board, unlock the two clamps, and loosen the cable (to easily hold the Front Guide assembly) (4) Remove 6 bind-head screws (SB306N) fixing the Front Guide assembly, lift the Front Guide assembly up, disconnect the connector of the PC21 sensor, and remove the Front Guide assembly.
Page 139  Lower Guide assembly (1) Remove the Top Cover, Main Cover (L)/(R), and Side Cover (L)/(R). See “8.1.1 How to remove or attach the covers”. (2) Pick up the Springs (Floating) 2 and remove them. (3) Disconnect the J701 connector (PC31 sensor) connected on the relay board, unlock the clamp, remove 4 bind-head screws (SB306N) fixing the Lower Guide assembly, lift the Lower Guide assembly up, and remove the Lower Guide assembly.
Page 140 Replacing Parts 8.2.1 Replacing Pick Unit assembly (1) Operate the Main Latch Button and open the Main Unit. (2) Hook your fingers on the upper part of the Pick_Cover and pull down in the direction of the arrow to open the Pick Cover.
Page 141 Necessary Tools: E-ring Removal Needle-nose Pliers  Replacing Washer 3, Separator Clutch, Oiles Drymet LF (Separator), and Separator Roller (1) Remove the Pick Unit assembly and open the Pick Top Cover. Pick Top Cover Separate Shaft assembly Pcik Shaft assembly Pick Unit assembly (2) Remove the Separate Shaft assembly from the Pick Unit assembly.
Page 142 Necessary Tools: E-ring Removal Needle-nose Pliers  Replacing Washer 3, Pick Gear, Oiles Drymet LF2 (Pick), and Pick Roller (1) Remove the Pick Unit assembly and open the Pick Top Cover. Pick Top Cover Separate Shaft assembly Pcik Shaft assembly Pick Unit assembly (2) Remove the Pick Shaft assembly from the Pick Unit assembly.
Page 143  Replacing Pick Rollers (1) Remove the Pick Roller from the Pulley (Pick) (a Pick Roller is just inserted without glue so you can remove it with your hand and replace it). Remove two Pick Rollers to the direction where no gear exists. Pick Rollers Pick Rollers Pick...
Page 144 ■ Replacing Gear (S-P) and applying grease (1) Replace the Gear (S-P) attached Pick Top Cover refering below fiugure. Remove the Gear (S-P) Gear (S-P) in the allow direction. Note: When removing and attaching the Gear (S-P), be caferul not to break the Pick Top with expanding forcibly.
Page 145 8.2.2 Replacing Reverse Roller assembly (1) Operate the Main Latch Button and open the Main Unit. (2) Hook your fingers on the edge of the Reverse Cover and pull it in the direction of the arrow to open the Reverse Cover.
Page 146  Replacing Reverse Rollers (1) Remove the Reverse Roller from the Pulley (Reverse). (a Reverse Roller is just inserted without glue so you can remove it with your fingers and replace it) Reverse Rollers Pulley (Reverse) (2) Install a Reverse Roller using the above steps in reverse. Reverse Roller has no mounting direction. (3) After you install a Reverse Roller, in order for the Pulley (Reverse) and the Reverse Roller to fit together completely, rotate the Reverse Roller with your palm a couple of times while pushing it strongly.
Page 147 8.3 Replacing maintenance parts Before replacement, perform the diagnosis in accordance with “4.1 Diagnostic Items for Each Operation” “4.2 Diagnostic Order for Parts Replacement”. 8.3.1 Replacing Main PCB assembly (CPS878 PCB) Necessary Tools: Phillips Screwdriver (No.2) Before replacing Main PCB assembly, see “4.3 Replacing Main PCB assembly (CPS878 PCB)”...
Page 148 (3) Disconnect all 13 connectors (J1 - J7, J9, J10, J12 - J15) connected to the MAIN PCB assembly. Note: When insert or remove the cables, hold the connector unit to avoid wire cutting-off. (4) Remove 2 washer faced head screws (305) fixing the PCB box. (5) Remove the PCB box by pulling it forward.
Page 149 8.3.2 Replacing PS assembly (Power Supply assembly) Necessary Tools: Phillips Screwdriver (No.2) Caution on electric shock  An electric shock may occur. Work after turning OFF the device and removing the power cable. Caution on high temperature  Some parts may become hot. Work after cooling them down enough. (1) Remove the Top Cover, Main Cover (L) / (R), Side Cover (L) / (R), and Back Cover.
Page 150 8.3.3 Replacing DRV PCB assembly (CPS880 PCB) Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover, Main Cover (L) / (R), Eject Guide. See “8.1.1 How to remove or attach the covers” “8.1.2 How to remove or attach the guides”.
Page 151 (4) Attach using the above steps in reverse. When attaching, be careful with the direction of the connectors and the route of the cables. Cable route Correct direction J607 Wrong direction J603 How to remove J603 and 607 Pull the connectors upward (B) with pressing the hook (A). J607 J603 J607...
Page 152 8.3.4 Replacing Relay PCB assembly (CPS881 PCB) Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover, Main Cover (L), and Side Cover (L). See “8.1.1 How to remove or attach the covers”. (2) Disconnect all 5 connectors (J701, J702, J703, J704, J705) connected to the Relay PCB assembly. Note: When inserting or removing the cables, hold the connector unit to avoid damaging the wire.
Page 153 8.3.5 Replacing CPS774 PK assembly (Panel PCB) Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover and Main Cover (L). See “8.1.1 How to remove or attach the covers”. (2) Remove the J401 connector. (3) Remove 1bind-head screw (SB306N) fixing the CPS774 PK assembly (Panel PCB), and remove the CPS774 PK assembly (Panel PCB).
Page 154 8.3.6 Replacing Input Tray (1) Remove the Sheet Guide S upward. (2) Operate the Main Latch Button and open the Main Unit. (3) Open the Stopper (Hopper Base), lift the Input Tray up in the direction A, and remove the Input Tray in the direction B.
Page 155 8.3.7 Replacing Output Trays and Output Tray Guide Necessary Tools: Phillips Screwdriver (No.2) ■ Output Trays (1) Operate the Top Latch Button and open the Top Unit. (2) Remove 3 Flat-Head screws (305) fixing the Output Tray (Upper). (3) Remove the hook fixed the device and the Output Tray (Upper) upward. When removing the Output Tray, hold the stacker with one hand and remove the Output Tray in the arrow direction with another hand.
Page 156 ■ Output Tray Guide (1) Left side: Slide the Output Tray Guide to the right edge in the direction A and remove the Output Tray Guide in the direction B. Note: There is a bump on the slide rail. When removing the Output Tray Guide from the Output Tray, hold the Output Tray Guide up slightly to avoid the bump.
Page 157 8.3.8 Replacing CIS Unit assembly (Front) (Upper) Necessary Tools: Phillips Screwdriver (No.2) Notice: • Be sure to remove and attach the parts in accordance with the described procedure. When removing or attaching forcibly or incompletely, it may cause a malfunction. (1) Remove the Top Cover and Main Cover (L) / (R).
Page 158 Holder Block Holder Block SPRING (CIS) SPRING (CIS) Cable Clamp J201 Connector CIS Unit assembly (6) Fix Holder Block, slide in the direction of ➋ with pressing the CIS Unit assembly toward the SPRNIG (CIS) (➊), remove the CIS Unit assembly and SPRNIG (CIS). * How to remove the CIS Unit assembly (View from feeding path) Press the CIS Unit assembly toward ➊.
Page 159 (9) Attach using the above steps in reverse with inserting the convex part of the ARM (CIS) into the concave part of the CIS Unit assembly. (10) After replacement, run “6.7.2 Calibration of white level”. convex ARM (CIS): Press concave CIS Unit assembly: convex ARM (CIS):...
Page 160 8.3.9 Replacing CIS Unit assembly (Back) (Lower) Necessary Tools: Phillips Screwdriver (No.2) Notice: • Be sure to remove and attach the parts in accorance with the described procedure. When removing or attaching forcibly or incompletely, it may cause a malfunction. (1) Remove the Top Cover, Main Cover (L) / (R), and Side Cover (L) / (R).
Page 161 8.3.10 Replacing SS Sensor assembly (M5) / SS Sensor assembly (L5) Necessary Tools: Phillips Screwdriver (No.2) Notice: • Ultrasonic sensor part is composed of the Sensor assembly (M5) and Sensor assembly (L5). SS_SENSOR-M (5) (Receiver) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”.
Page 162  SS Sensor assembly (L5) (Transmitter) (1) Remove the Top Cover, Main Cover (L) / (R), and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove the Reverse Roller and Input Tray. See “8.3.6 Replacing Input Tray”.
Page 163 8.3.11 Replacing IJP assembly (Rear) (only for the scanner equiped with the rear Imprinter.) Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover. See “8.1.1 How to remove or attach the covers”. (2) Remove the Ink Cartridge with moving the lever in the arrow direction. (3) Remove the IJP cover and unlock the 2 Cable Clamps.
Page 164 8.3.12 Replacing Ink Pad Pack (Rear) (only for the scanner which equips the rear Imprinter.) Necessary Tools: Phillips Screwdriver (No.2) CAUTION: • Ink Pad Pack (Rear) and the peripheral part may be staind with ink and the ink may be get on skin and clothes.
Page 165 8.3.13 Replacing Imprinting Head assembly / Imprinting Head / DC Motor (NMB) Necessary Tools: Phillips Screwdriver (No.2) Flat-blade Screwdriver (1) Remove the Top Cover and Main Cover (L) /(R). See “8.1.1 How to remove or attach the covers”. (2) Remove the Eject Guide assembly. See “8.1.2 How to remove or attach the guides”.
Page 166 (6) Remove 2 bind-head screws (SB306N) fixing the Ribbon Holder, and remove the Ribbon Holder. ■ Imprinting Head (7) Remove the NMB Cap (be careful with attached direction) and NMB Cover (transparency). (8) Remove 2 bind-head screws (SB310N) fixing the Imprinting Head, and remove the Imprinting Head. When removing the cable of the Imprinting Head from the Ribbon Holder, bend the tip lightly in the arrow direction shown in the below picture.
Page 167 8.3.14 Replacing Drive Roller (M) (T1 - T4) Necessary Tools: Phillips Screwdriver (No.2) E-ring Removal Needle-nose pliers (For attaching E-ring) Caution on high temperature • The parts may become hot. Work after cooling them down enough. (1) Remove the Top Cover, Main Cover (L) / (R), and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”.
Page 168 8.3.15 Replacing Reverse assembly Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover, Main Cover (L) / (R), and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove the Input Tray. See “8.3.6 Replacing Input Tray”.
Page 169 (9) Lift the Reverse Arm up slightly, rotate the Reverse assembly horizontally in the direction of the Arrow 1. (10) Rotate the Reverse assembly obliquely upward as not to contact the T1 roller and sensors, lift it up, and remove it in the direction of the Arrow 2. Do not contact Do not contact Reverse Assembly...
Page 170 8.3.16 Replacing Slide Plate Assembly Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover. See “8.1.1 How to remove or attach the covers”. (2) Remove 2 bind-head screws (SB306N) fixing the Slide Plate assembly. (3) Attach using the above steps in reverse. bind-head screws (SB306N) x2 Slide Plate assembly...
Page 171 8.3.18 Replacing Latch Hook assembly (L) / (R) Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover, Main Cover (L) / (R), and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove 2 bind-head screws (SB408N) each, remove Latch Hook assembly (L) and Latch Hook assembly (R). (3) Attach using the above steps in reverse.
Page 172 8.3.19 Replacing sensors (PC11, PC20, PC21L/R, PC41, PC42, PC43, F/L, L/L) Note: Be sure to attach sensors securely. If a live part of sensor is made a short circuit, it may result in malfunction. Necessary Tools: Phillips Screwdriver (No.2) ■ Sensor (Emission) (PC11 sensor) (1) Remove the Top Cover, Main Cover (L) / (R), and Side Cover (L) / (R).
Page 173 Necessary Tools: Phillips Screwdriver (No.2) ■ Sensor (Reception) (PC11/PC20 sensor) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”. (2) Remove the Pick Cover and Pick Unit assembly. See “8.2.1 Replacing Pick Unit assembly”.
Page 174 Necessary Tools: Phillips Screwdriver (No.2) ■ Sensor (Emission) (PC20 sensor) (1) Remove the Top Cover, Main Cover (L) / (R) and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove the Input Tray. See “8.3.6 Replacing Input Tray”.
Page 175 Necessary Tools: Phillips Screwdriver (No.2) ■ Reflection Sensor (PC21L / PC21R sensor) (1) Remove the Top Cover, Main Cover (L) / (R) and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove the Input Tray. See “8.3.6 Replacing Input Tray”.
Page 176 Necessary Tools: Phillips Screwdriver (No.2) ■ Reflection Sensor (PC31 sensor) (1) Remove the Top Cover, Main Cover (L) / (R), and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove the Lower Guide assembly. See “8.1.2 How to remove or attach the guides”.
Page 177 Necessary Tools: Phillips Screwdriver (No.2) ■ Reflection Sensor (PC41 sensor) (1) Remove the Top Cover. See “8.1.1 How to remove or attach the covers”. (2) When scanner is equipped with the Rear IJP, remove the IJP Cover. See “8.3.11 Replacing IJP assembly (Rear).
Page 178 Necessary Tools: Phillips Screwdriver (No.2) Stubby Screwdriver (No.2) ■ Reflection Sensor (PC43 / PC51 sensor) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”. (2) Remove the Eject Guide assembly. See “8.1.2 How to remove or attach the guides”.
Page 179 Necessary Tools: Phillips Screwdriver (No.2) ■ Reflection Sensor (PC52 sensor) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”. (2) Remove the Output Tray (Upper). See “8.3.7 Replacing Output Trays and Output Tray Guide”.
Page 180 Necessary Tools: Phillips Screwdriver (No.2) ■ Sensor (Reception) (PC51 sensor) (1) Remove the Output Tray (Upper). See “8.3.7 Replacing Output Trays and Output Tray Guide”. (2) Slide the cable of the Sensor (Reception) (PC51 sensor), remove 1 washer faced head screw (302) fixing the Sensor (Reception) (PC51 sensor).
Page 181 Necessary Tools: Phillips Screwdriver (No.2) ■ Photo Interrupter (F/L sensor) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”. (2) Remove the Output Tray (Upper) / (Lower). See “8.3.7 Replacing Output Trays and Output Tray Guide”.
Page 182 Necessary Tools: Phillips Screwdriver (No.2) ■ (L/L sensor) Photo Interrupter (1) Remove the Top Cover, Main Cover (L) / (R), and Side Cover (L) / (R). See “8.1.1 How to remove or attach the covers” (2) Remove the Input Tray. See “8.3.6 Replacing Input Tray”.
Page 183 8.3.20 Replacing R SOL assembly Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”. (2) Remove the Eject Guide assembly. See “8.1.2 How to remove or attach the guides”.
Page 184 8.3.21 Replacing Gas Spring Necessary Tools: Phillips Screwdriver (No.2), E-ring Removal Needle-nose pliers (For attaching E-ring) • When you replace the Gas Spring, work with the Main Unit open. • Don't remove the Gas Spring on both sides at one time because the Main Unit falls.
Page 185 8.3.22 Replacing Motor assemblies Necessary Tools: Phillips Screwdriver (No.2) ■ Motor assembly (Hopper) (1) Remove the Top Cover, Main Cover (L) / (R) and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove the Input Tray. See “8.3.6 Replacing Input Tray”.
Page 186 Necessary Tools: Phillips Screwdriver (No.2) Flat-shaped Ratchet Screwdriver ■ Motor assembly (Eject) (1) Remove the Top Cover. See “8.1.1 How to remove or attach the covers”. (2) Remove the connector of the Motor assembly (Eject). (3) Remove 2 bind-head screws (SB406N) fixing the Motor assembly (Eject), remove the Motor assembly (Eject). Motor assembly (Eject) bind-head screw (SB406N) connector...
Page 187 Necessary Tools: Phillips Screwdriver (No.2) ■ Motor assembly (T1 / Main) (1) Remove the Top Cover, Main Cover (R) and Side Cover (R). See “8.1.1 How to remove or attach the covers”. (2) Remove the connector of the Motor assembly (T1 / Main) and the 2 bind-head screws (SB306N) each fixing the Motor assembly (T1 / Main), and then remove the Motor assembly (T1 / Main).
Page 188 Necessary Tools: Phillips Screwdriver (No.2) ■ Motor assembly (Pick) (1) Remove the Top Cover and Main Cover (L). See “8.1.1 How to remove or attach the covers”. (2) Remove the Output Tray (Upper) / (Lower). See “8.3.7 Replacing Output Trays and Output Tray Guide”.
Page 189 Necessary Tools: Phillips Screwdriver (No.2) ■ Motor assembly (Pick Release) (1) Remove the Top Cover and Main Cover (R). See “8.1.1 How to remove or attach the covers”. (2) Remove the Output Tray (Upper) / (Lower). See “8.3.7 Replacing Output Trays and Output Tray Guide”.
Page 190 Necessary Tools: Phillips Screwdriver (No.2) ■ Motor assembly (Reverse) (1) Remove the Top Cover, Main Cover (L) / (R) and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove the Input Tray. See “8.3.6 Replacing Input Tray”.
Page 191 8.3.23 Replacing Elevator assembly and Gear (ELE Shaft) Necessary Tools: Phillips Screwdriver (No.2), E-ring Removal Needle-nose pliers (For attaching E-ring) (1) Remove the Top Cover, Main Cover (L) / (R) and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”.
Page 192 8.3.24 Replacing Gate Shaft assembly Necessary Tools: Phillips Screwdriver (No.2), E-ring Removal Needle-nose pliers (For attaching E-ring) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”. (2) Remove 1 bind-head screw (SB306N) at the device side fixing the Gate Shaft assembly. (3) Remove the R SOL assembly from the Gate Shaft assembly.
Page 193 8.3.25 Replacing Pinch Roller T1 assembly Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”. (2) Remove the Output Tray (Upper) / (Lower). See “8.3.7 Replacing Output Trays and Output Tray Guide”.
Page 194 8.3.26 Replacing 2GT Pulley (18)D and S2M Belt (Brake) Necessary Tools: Phillips Screwdriver (No.2), E-ring Removal Needle-nose pliers (For attaching E-ring) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”.
Page 195 8.3.27 Replacing MXL Belt (T5-T6) Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover, Main Cover (L) / (R) and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove the the MXL Belt (T5-T6) (3) Attach using the above steps in reverse.
Page 196 8.3.28 Replacing DC Fans Necessary Tools: Phillips Screwdriver (No.2) Flat-shaped Ratchet Screwdriver ■ DC Fan for Main PCB (1) Remove the Top Cover, Main Cover (L) / (R), Side Cover (L) / (R), and Back Cover. See “8.1.1 How to remove or attach the covers”.
Page 197 Necessary Tools: Phillips Screwdriver (No.2) ■ DC Fan for Main PCB assembly, PS assembly, and motors (1) Remove the Top Cover, Main Cover (L) / (R), Side Cover (L) / (R), and Back Cover. See “8.1.1 How to remove or attach the covers”.
Page 198 8.3.29 Replacing Anti-static Brush Necessary Tools: Phillips Screwdriver (No.2) ■ Anti-static Brush on Top Guide assembly (1) Remove the Top Cover. See “8.1.1 How to remove or attach the covers”. (2) Remove the Anti-static Brush from the Top Guide assembly and attach new one on the Top Guide assembly. (3) Attach using the above steps in reverse.
Page 199 8.3.30 Replacing Reverse Cover Necessary Tools: Phillips Screwdriver (No.2), Flat-Blade Screwdriver (1) Remove the Top Cover, Main Cover (L) / (R), and Side Cover (L) / (R). See “8.1.1 How to remove or attach covers”. (2) Remove the Input Tray. See “8.3.6 Replacing Input Tray”.
Page 200 8.3.31 Replacing Pick Release Shaft and Feed Drive assembly Necessary Tools: Phillips Screwdriver (No.2), E-ring Removal Needle-nose pliers (For attaching E-ring) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers”.
Page 201 8.3.32 Replacing Pick Cover Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover and Main Cover (L) / (R). See “8.1.1 How to remove or attach the covers (2) Remove the Pick Unit assembly. See “8.2.1 Replacing Pick Unit assembly”.
Page 202 8.3.33 Replacing Release Button and Mini Latch Necessary Tools: Phillips Screwdriver (No.2) (1) Remove the Top Cover, Main Cover (L), and Side Cover (L). See “8.1.1 How to remove or attach the covers”. (2) Remove 1 washer faced head screw (305) fixing the Release Button, and remove the washer and Release Button.
Page 203 8.3.34 Replacing Cover Switch assembly Necessary Tools: Phillips Screwdriver (No.2) (1) R emove the Top Cover, Main Cover (L), Side Cover (L), and Back Cover. See “8.1.1 How to remove or attach the covers”. (2) Remove 1 bind-head screw (SB306N) fixing Cover Switch assembly. (3) Disconnect the connector of the Cover Switch, and remove the Cover Switch assembly.
Page 204 8.3.35 Replacing Belt Pulley Clutch Necessary Tools: Phillips Screwdriver (No.2) E-ring Removal Needle-nose pliers (For attaching E-ring) (1) Remove the Top Cover and Main Cover (L). See “8.1.1 How to remove or attach the covers”. (2) Remove 1 E-ring (TW003). (3) Remove the hook of the ARM Spring (CIS), and remove the ARM (CIS) (4) Remove 1 E-ring (TW004).
Page 205 8.3.36 Replacing Extension Plate Common Procedure for Extension Plate and Extension Plate 2 (1) Remove the Extension Plates attaching the Input Tray and Output Tray (Upper) with pulling out. (2) Pull out the Extension Tray 1, Extension Tray 2, and Stopper from the Input Tray and Output Tray (Upper) (3) Insert new Extension Plates between Extension Tray 1 and Extension Tray 2 of the Input Tray and Output Tray (Upper) with the expanded side to the top.
Page 206 Checking and Adjustment Necessary Tools：Phillips Screwdriver (No.2) Checking tensions of belt Flat-shaped Ratchet Screwdriver Tension Gauge (5N) Check the belt tension when replacing the Belt or Motor. ● Motor assembly (Brake) σ = 2mm Screw for adjustment P = 1.2 - 2.4N Loosen the indicated screw, and adjust the belt tension pressing the Motor assembly (Brake) in the arrow direction.
Page 207 ● Motor assembly (T1) σ = 2mm P = 1.2 - 2.4N Loosen the indicated screw, and adjust the belt tension pressing the Motor assembly (T1) in the arrow direction. ● Motor assembly (Main) σ = 2mm P = 0.9 - 2.1N Loosen the indicated screw, and adjust the belt tension pressing the Motor assembly (Main) in the arrow direction.
Page 208 Checking Upper Guide Gap Necessary Tolls: Phillips Screwdriver (No.2) Thickness Gauge Check the Guide Gap when replaced the Latch parts. ● Upper Guide Gap Make sure the Upper Guide is Touching the Bump of the Lower Guide and there is no space between them. If the Upper Guide is not touching the Bump of the Lower Guide (there is a gap), loosen the screws for the Latch Hook assembly (R), press the Main Unit downward, and fix the screws for the Latch Hook assembly (R).
Page 209 ● Top Guide Gap Make sure the Top Guide is Touching the Bump of the Eject Guide and there is no space between them for the left side of the scanner and space within the range of 0 - 0.2 mm for the right side of the scanner. If there is a space, loosen the screws for the hook holder, press the Top Unit downward, and fix the screws for the hook holder.
Page 210 Checking Cover Switch assembly Necessary Tolls: Phillips Screwdriver (No.2) Check the Cover Switch assembly using the Miscellaneous Tool after replaced. See “6.5.1 Photo level / Switch status”  When the Top Unit or Main Unit is colosed, I/L (Cover Switch) is “0”. ...
Page 211 Checking pressing force of Pick Roller Open the Pick Cover as follows and check the hooked position of the Pick Spring. Standard position (2nd from the frond side) front back * Be sure to hook the springs at the same position for both sides. Hooked Pressing effect...
Page 212 Checking the pressure of the Reverse Roller Necessary Tolls: Phillips Screwdriver (No.2) Thickness Gauge Tension Gauge Checking the pressure of the Reverse Roller when replacing the Reverse Roller Assembly. (1) Remove the Pick Unit assembly. (2) Put the Thickness Gauge of 1 mm in thickness on the Reverse Cover as the Figure 1 shows. (3) Put the Thickness Gauge of 0.5 mm in thickness on the Reverse Rollers as the Figure 1 shows.
Page 213 Adjusting Imprinting Gap Necessary Tolls: Phillips Screwdriver (No.2) Thickness Gauge Check the Imprinting Gap when replacing the Imprinting Head assembly or Imprinting Head. Bearing DC Motor (NMB) Platen Roller Imprinting Head assembly Imprinting Head ● Replacing the Imprinting Head assembly (1) Put the Imprinting Head assembly on the top edge of the LL washers and temporary tighten 2 bind-head screw (SB306N).
Page 214 Adjusting Ribbon Holder Necessary Tolls: Phillips Screwdriver (No.2) Take the following steps to construct the Ribbon Holder after replacing the Impring Head assembly or DC motor (NMB). DC Motor (NMB) bind-head Screw x2 Gear (NMB) Ribbon Holder bind-head screw x2 (1) Remove 2 bind-head screws fixing the Ribbon Holder and remove the Ribbon Holder.
Page 215 (3) Press the Ribbon Holder downward (arrow direction) and fix 2 bind-head screws. (4) [Important] Make sure the Gear (NMB) is positioned in (5) Make sure the Ribbon Cassette is firmly inserted into the middle of the Ribbon Holder. the Ribbon Holder. Hole of Ribbon Holder Gear(NMB) * If the Ribbon Cassette is loose at step (5), bend the holding section slightly inwards as shown in the picture below.
Page 216 10 Replacing Consumables and Scanner Utilities 10.1 Scnanner Utility Scanner Utility is an application tool used for utilizing and maintaining scanner. Scanner Utility has six menu items as shown in the table below. Menu Screen Function Note Image Sensor Test Checks the contamination level of the image sensor unit.
Page 217 (1) (a) For Windows 7 Click the [Start] button. From the menu, select "All Programs" > "ImageTracDS 1210 Scanner" > "Utility for End User" and then click the [Scanner Utility]. (b) For Windows 8 / 8.1 Select "ImageTracDS 1210 Scanner" on start screen (after showing all Apps in Windows 8.1). Click the [Scanner Utility] in "Utility for End User"...
Page 218 (2)The Menu window of Scanner Utility below is displayed Maint 10-0020...
Page 219 10.1.1 Image Sensor Test (1) In the Menu Window, select the [Image Sensor Test] and click the [Execute]. The Image Sensor Test window is displayed. (2) Open the device with the Main Latch Button. Clean the glass and the Black / White Background parts on both Image Sensors (Front/Back).
Page 220 (4) If the "Result" box shows "○", the levels of the image sensors are OK. Click the [End] button. Then return to the Menu Window. (5) Click the [End] to return to the Menu Window. Maint 10-0040...
Page 221 10.1.2 Imprint Test •Prepare a sheet to be used for the Imprint Test. •During the Imprint Test, only one sheet is fed even many sheets are set on the Input Tray. (1) In the Menu Window, select the [Imprint Test] and click the [Execute]. The Imprint Test window is displayed. The followings are default settings.
Page 222 (2) For sheet side of the "Imprint" ,select the [Front side]or the [Back side] Then type in print charactors in imprint test,the scanner cannot print both side simultaneously. ● If you select the [Front side]: the [Characters for Imprint(Front)] are "F 0123456789" by default. You can change print characters.
Page 223 (6) Check if the characters are correctly printed on the sheet.  If the characters are printed correctly, click the [End]. The Menu Window is displayed again.  If the characters could not be printed correctly, take a following action. ■...
Page 224 10.1.3 Sheet Counter Settings ■ Information display (1) In the Menu Window, select the [Sheet Counter Settings] and click the [Execute].The "Information display" in the Sheet Counter Settings window is displayed. The "Roller information" shows the sheet count and the latest replacement date for each roller. (2) Press the [How to replace the Pick roller] button, the [How to replace the Separator roller] button, or the [How to replace the Reverse roller] button for the rollers to be replaced.
Page 225 (4) Click the [Yes]. (5) Click the [OK]. (6)Confirm that the Sheet counts are reset to 0 and that the replacement date has been updated. Maint 10-0100...
Page 226 ■Parameter settings (“Roller replacement sheet count settings” and “Roller replacement warning timing setting”) (1) In the Sheet Counter Settings window, select the "Parameter Settings" tab. (2) Checkmark the "Roller replacement sheet count settings" to allow updating the replacement warning sheet count settings.
Page 227 (3) If you want to suppress the roller replacement warning, checkmark the "Roller replacement warning timing setting" and select the [Do not report]. (4) Click the [Execute] to update the setting. (5) In the window below, click the [Yes]. (6) Click the [OK]. Maint 10-0120...
Page 228 10.1.4 Imprint Settings * Functions about the rear imprinter applies only to the scanners equipped with the rear imprinter. ■Information display ("Ink cartridge information" and "Ink level reset") (1) In the Menu Window, select the [Imprint Settings] and click the [Execute]. The Ink Cartridge Settings window is displayed.
Page 229 (3) If you replace the rear ink cartridge, in the Information display window, checkmark the "Ink level reset" for the rear ink cartridge. Then click the [Execute]. (4) In the window below, click the [Yes]. (5) Click the [OK]. Maint 10-0140...
Page 230 (6) Confirm the following: "Ink level" is 100 (%), "The number of printed sheets" is 0 (Sheets), "Cartridge replacement date" is updated, New ink cartridge should be checked to print out characters properly by running the Imprint Test. New ink cartridge should be checked to print out characters properly by running the Imprint Test. Maint 10-0150...
Page 231 ■ Parameter settings ("Ink level warning timing setting" and "Ink replacement warning timing setting") (1) In the Imprint Settings window, select the "Parameter Settings" tab to set rear parameters. (2) Select the "Ink level warning timing setting" or "Ink replacement warning timing setting" check box to allow updating corresponding settings.*1 Then click the [Execute].
Page 232 (3) In the window below, click the [Yes]. (4) Click the [OK]. (5) Confirm that the settings are changed correctly in the Parameter Setting window. Maint 10-0170...
Page 233 10.1.5 Power Save Mode Settings (1) In the Menu Window, select the [Power Save Mode Settings] and click the [Execute]. The Power Save Mode Settings window is displayed. In the window, Transition time to the power save mode is displayed. (2) To change the transition time, specify the value between 1 and 240 (in minutes), and click the [Execute].
Page 234 10.1.6 USB Operation Mode (1) In the Menu Window, select the [USB Operation Mode] and click the [Execute]. The USB Operation Mode window is displayed. In the Transfer mode, "Super Speed(USB3.0)" or "Hi-Speed/Full-Speed(USB2.0)" is displayed. (2) Click the [End] to return the Menu Window Maint 10-0190...
Page 235 10.1.7 Image Sensor Settings You can change the sensitivity for judgment of contamination level of the image sensor unit and timing of white level reduction warning. (1) In the Menu Window, select the [Image Sensor Settings] and click the [Execute]. The Image Sensor Settings window is displayed.
Page 236 10.2 Replacement of Roller This section explains how to replace the Pick Rollers, Separator Rollers, and Reverse Rollers. CAUTION: • When the Main Unit is open, hands and objects can be caught by the Main Unit if the Main Unit closes unexpectedly, Make sure you hold the Main Unit with your free hand while you work.
Page 237 10.2.1 Replacing Pick Rollers and Separator Rollers (1) Operate the Main Latch Button and open the Main Unit. (2) Hook your fingers on the upper part of the Pick Cover and pull down in the direction of the arrow to open the Pick Cover.
Page 238 (4) Open the Pick Top Cover in the direction of the arrow (5) Remove the Pick Shaft assembly and Sepatator Shaft assembly. (6) Replace rollers referring to the next page. (7) Install a pick Roller using the above steps in reverse. Pick Roller has no mounting direction. Hook Pick Shaft assembly Pick Top Cover...
Page 239 ■ Replacing Pick Rollers (1) Remove the Pick Roller from the Pulley (Pick) (a Pick Roller is just inserted without glue so you can remove it with your hand and replace it). Remove two Pick Rollers to the direction where no gear exists. Pick Rollers Pick Rollers Pick Gear...
Page 240 10.2.2 Replacing Reverse Rollers (1) Operate the Main Latch Button and open the Main Unit. (2) Hock your fingers on the edge of the Reverse Cover assembly. Reverse Cover assembly (3) Pull the Reverse Cover assembly in the direction of the arrow to open the Reverse Cover assembly. Reverse Cover assembly (4) Lift up the Reverse Roller assembly and remove it.
Page 241 (5) Remove the Reverse Roller from the Pulley (Reverse) (a Reverse Roller is just inserted で without glue so you can remove it with your fingers and replace it). Pulley (Reverse) Reverse Roller (6) Install a Reverse Roller using the above steps in reverse. Reverse Roller has no mounting direction. (7) After you install a Reverse Roller, in order for the Pulley (Reverse) and the Reverse Roller to fit together completely, rotate the Reverse Roller with your palm a couple of times while pushing it strongly.
Page 242 10.3 Replacement of Front Ribbon Cassette Ribbon Cassette needs to be replaced regularly. When printed characters become light suddenly, confirm whether Ribbon Cassette is attached firmly. CAUTION: • When the Main Unit and/or Top Unit are open, hands and objects can be caught by the Main Unit and/or Top Unit if the Main Unit and/or Top Unit close unexpectedly, Make sure you hold the Main Unit and/or Top Unit with your free hand while you work.
Page 243 (4) Pull the Ribbon Cassette Tray to the outside position. (Only in the case of the Ribbon Cassette Tray is at inside position.) Ribbon Cassette Tray (5) Pull out the Ribbon Cassette. Ribbon Cassette (6) Push the Ribbon Cassette Tray to the inside position where the Ribbon Cassette Tray stops when you push it Maint 10-0280...
Page 244 (7) Turn the knob on new Ribbon Cassette to tighten the Ribbon. Do not turn the knob when the Ribbon Cassette is attached to the Ribbon Cassette Tray. (8) Set the Cassette to the Ribbon Cassette Tray carefully so the Tip does not get stuck. Push it until you hear a clicking sound.
Page 245 10.4 Replacement of Rear Ink Cartridge CAUTION: • Do not shake or disassemble ink cartridge. If you do, ink may be scattered, entering eyes and getting on skin and clothes. • If ink should enter eyes or be swallowed by mistake, wash the eyes or gargle and contact the nearest medical service.
Page 246 10.4.2 Expiration Date of Ink Cartridge Ink cartridge has an expiration date as shown below. You can still use the ink cartridge for printing after the expiration date, but the quality of printout may be deteriorated. The expiration date is printed on the package of the ink cartridge. Install and use ink cartridge before the date. Recommend you unpack ink cartridge just before you install the cartridge to the scanner.
Page 247 10.4.4 Replacement of Ink Cartridge After you replace ink cartridge with a new one, make sure you reset the ink counter as "10.1.4 Cartridge Settings" and confirm the printout quality is OK by running the Imprint Test as described in subsection "10.1.2 Imprint Test"...
Page 248 ■ Removing Rear Ink Cartridge (1) Open the Imprint Cover (Rear) on the Top Unit. Imprint Cover (Rear) Top Unit (2) Move the lever on the Ink Jet Print assembly in the direction of the arrow, and release the ink cartridge fixed. Ink Cartridge Lever (3) Grab the knob on the ink cartridge and pull the ink cartridge upward.
Page 249 ■ Installing Rear Ink Cartridge (1) Open the lever of the Ink Jet Print assembly as much as possible in the direction of the arrow so that it will not interfere with installing the ink cartridge. Lever Ink Jet Print assembly (2) Grab the knob on the ink cartridge and insert the ink cartridge from front side.
Page 250 10.4.5 Storage of Ink Cartridge If you do not use ink cartridge for a long time, store it in the cases used inside the package. When the ink cartridge is put into the cases, the nozzle side (metal face) must be at the side pointed by the arrow printed on the cases.

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