Related Manuals for GCL GCL-P6/60GD Series
Summary of Contents for GCL GCL-P6/60GD Series
- Page 1 Version: GCL/XXJC/2-RD-357_B2 Bifacial Module Installation Manual for GCL System Integration Technology Co., Ltd.
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Page 2: Table Of Contents
Disclaimer ..........................2 Safety & Transport ......................... 3 Mechanical Installation ......................7 Electrical Installation ......................20 Grounding ..........................22 Bypass Diodes and Block Diodes ..................23 Maintenance ........................24 GCL System Integration Technology Co., Ltd. Bring Green Power to Life... -
Page 3: Purpose Of This Manual
This manual applies exclusively to the bifacial module (here in after referred to as Module) of GCL System Integration Technology Co., Ltd. (here in after referred to as GCLSI). The contents of this manual involve the installation methods, operation safety and maintenance information of GCLSI’s Modules. -
Page 4: Safety & Transport
Do not use sharp objects with Modules Do not stamp on Modules Do not touch Modules with bare or dirty Do not pile up Modules on uneven ground Do not drop or throw Modules hands GCL System Integration Technology Co., Ltd. Bring Green Power to Life... - Page 5 6. One module shall be handled by two outer packing box can be stacked not people together. exceed the maximum layer allowed .(n=2 means it is allowed to stack for at most two layers.) GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 6 It is prohibited to stack the Modules in the project site. During the transportation at the project site, the Modules shall not be stacked, but only allowing for one layer in transportation. GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 7 7. Every module shall be carried by two people. When carrying the module by two people, it is prohibited to pull the junction box. GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
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Page 8: Mechanical Installation
Local latitude + 5° 30° -35° Local latitude + 10° 35° - 40° Local latitude + 15° ＞40° Local latitude + 20° Table 1 Mounting Tilt Angle of Modules GCL System Integration Technology Co., Ltd. Bring Green Power to Life... - Page 9 It is necessary to always observe the instruction guide and safety rules attached for module installation. It is prohibited to drill the holes in the glass surface. Otherwise, it will invalidate the quality guarantee. GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 10 GCL-M3/72GDXXX 1600 1600 2400 3600 GCL-M/P3/60GTXXX 1700*1034*6 300-400 300-400 1600 1600 2400 3600 GCL-M10/60GTXXX 1980*1166*6 400-500 400-500 1600 1600 Note: Test load = γm( × design load safety factors) GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 11 Installation tool: 13mm socket wrenches (electric wrenches optional), torque wrenches 10-100 N.M; Tightening torque of the clamp: 16 N.M～20N.M. Side clamp, middle clamp: including lower and upper EPDM blocks, fastener combination (M8 bolt, washer, spring washer, nut). GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 12 The module may be installed horizontally and vertically. Installation steps Step 1: install the support. Install the track support. Step 2: Install the clamp. Fix the clamp on the support with the nut not tightened. GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 13 MECHANICAL INSTALLATION Step 3: Install the module. Install the module into the clamp as required , and tighten the nut with the torque of the clamp: 16 N.M～ 20 N.M. GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 14 Table 4 Installation Method Installation Method C Installation Method D Clamping on the long side Installation Method E Installation Method F Clamping on the short side Note: The length of the clamp≥50mm. GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 15 1600 GCL-M10/60GDFXXX 3600 1908*1134*30 427~572 1600 3600 GCL-M12/60GDFXXX 2172*1303*35 493-593 1600 3600 GCL-M12/66GDFXXX 2384*1303*35 546-646 275-375 275-375 1600/1600 1600 Note: Test load = γm( × design load safety factors) GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 16 MECHANICAL INSTALLATION Installation with the mounting hole Table 6 Installation Method Installation Method G Installation Method H Mounting on the long side GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 17 2036*1000*35 3600/1600 3600/1600 GCL-M3/72DHXXX 2010*1000*35 1360 1600/1600 1600/1600 1008 1600/1600 1600/1600 2130*1048*30 1012 3600/1600 3600/1600 1300 1012 3600/1600 3600/1600 GCL-M8/72GDFXXX GCL-P8/72GDFXXX 1600/1600 1600/1600 2094*1038*35 3600/1600 3600/1600 1300 3600/1600 3600/1600 GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 18 1085 —— —— —— —— GCL-M12/60GDFXXX 2172*1303*35 1400 1254 3600/1600 —— —— —— —— GCL-M12/66GDFXXX 2384*1303*35 1400 1254 3600/1600 Note: Test load = γm( × design load safety factors) GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 19 Steel material: stainless steel Material: stainless steel Material: stainless steel Size: M8 Size: M8 Size: M8 Size: M8 The range of torque for screw tightening is 14N.m to 20N.m. GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
- Page 20 Secure the module in each fixing location with an M6 bolt, two flat washers, a spring washer and nut as shown in Figure 7, torque: 9~12 N.m. Figure 7 GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
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Page 21: Electrical Installation
(as shown in Figure 9). Fuse is necessary for each module string. Take reference to the local regulation. Recommended maximum parallel Modules configurations: Fuse rating/ (1.3* short-circuit current). GCL System Integration Technology Co., Ltd. Bring Green Power to Life... - Page 22 To reduce lightning damage, the loop area should be kept as small as possible when laying cables. It is recommended to use fuses in each string. GCL System Integration Technology Co., Ltd. Bring Green Power to Life...
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Page 23: Grounding
Flat washer(SS) Star washer Frame Star washer(SS) Bolt (M3, SS) Frame Flat washer(SS) Grounding Lug Cup washer(SS) Copper wire Spring washer(SS) Grounding Bolt (M3.5, SS) cable Figure 10 Figure 11 GCL System Integration Technology Co., Ltd. Bring Green Power to Life... -
Page 24: Bypass Diodes And Block Diodes
In a system with batteries, if the controller doesn’t have the function of backswing protection, block diodes installed between the battery and the Module can prevent the reverse current from damaging the Module. GCL System Integration Technology Co., Ltd. Bring Green Power to Life... -
Page 25: Maintenance
When exposed to the sunshine, the Modules will produce high voltage. The repair work must be carried out by professionals. Warning: Shut down the system before any electric repair. Improper maintenance may cause electric shock or fire. GCL System Integration Technology Co., Ltd. Bring Green Power to Life... - Page 26 Bring Green Power to Life GCL System Integration Technology Co., Ltd. Add.: F3, GCL Energy Center, No. 28, Xinqing Road, Suzhou Industrial Park, Jiangsu Province, China Tel.: +86-512-6983 2860 (customer-service hotline) Fax: +86-512-6983-2777 gclsiinfo@gclsi.com Email:...