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TMF SERIES
MANUAL

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Summary of Contents for Motion TMF Series

  • Page 1 TMF SERIES MANUAL...
  • Page 2: Table Of Contents

    Table of Contents 1. Safety instructions 1.1. General 1.2. Validity of this documentation 1.3. Intended use 1.4. Installation 1.5. Transport and Storage 1.6. Identification Plate 1.7. Electrical Connection 1.8 Lifting and Lubrication & Oil and Grease Type Tables 2. Assembly and Mode of Operation 2.1 Programmable Index Drive 2.2.
  • Page 3: Safety Instructions

    Standard units not to be used in an explosive environment. Any use of a rotary index table where safety may be in dou- bt is not permitted! Please contact Motion Index Drives be- fore using the index table in such an environment as to ensu- re electrical components are suited for specific environ- ments.
  • Page 4: Installation

    1.4. Installation Rotary index tables must be installed in accordance with regulations outlined in the documentation. The in- stallation position is user defined, and must be disclosed to MID when ordering the rotary index table. Check before installation that the delivery is complete and correct.
  • Page 5: Lifting And Lubrication & Oil And Grease Type Tables

    Alvania R2 fett H pound A Duration of Oil In general the oil in the Rt Series does not have to be changed. Please contact Motion Index Change Drives for detailed information regarding your application requirements. Grease All series larger than RT250 require monthly greasing. All over models RT250 and smaller are Intervalves completely maintenance free.
  • Page 6: Assembly And Mode Of Operation

    The rotary index table transforms a constant input drive motion into a constant output drive motion. The drive motion occurs by means of a flame or induction harde- ned and high-accuracy milled constant lead barrel cam. The use of mathematical laws of motion along with a properly programmed motor profile (see section 3.1)
  • Page 7: Operating Modes

    ACCELERATION: This is the time the motor and index drive run from zero speed, 0 Hz, to a peak speed. The accelera- tion time should never be less than 0.5 seconds for a programmable index drive. Motion Index Drives will provide the acceleration time recommended for your VFD/Amplifier parameters.
  • Page 8: Maintenance

    Every month please lubricate using the bearing grease fittings on all TMF Series and models RT400 and larger. RT100 to TT315 in- dex drives are maintenance free (do not require gresing). Please lubricate bearing with EP2 grease. (See lubrication chart) Do not mix mineral lubricants with synthetic lubricants.
  • Page 9 5. Spare Parts and Wear Number Quantity Name Housing Motion index Drives, Inc. rotary index tables are practically main- Input Shaft tenance free when commissioned correctly, and loading and 05 (x) Shaft Seal operating environment are clearly defined by the customer to...
  • Page 10: Removing The Cam Follower

    5.1 Removing the Cam Follower Start by removing the cap plug (item 70). Then use the cir- clip pliers to remove the retaining ring (item 60). After the hexagonal bolt (item 50, including 40 and 30) has been re- TORQUE TABLE moved, together with the two washers, an internal thread becomes accessible in the cam follower insert.
  • Page 11: Technical Data

    6. Technical Data 6.1 TMF2000 Primary Dimensions TMF2000 Top Dial Diameter [mm] Height (mounting surface of top dial) [mm], w/baseplate, no leveling Internal Diameter [mm] Approx. Weight of Rotary Table w/gear reducer, baseplate, & 771.61 motor lbs Internal Transmission Ratio [i] Indexing Precision in Angluar Seconds [„]...
  • Page 12: Tmf3000

    6.2 TMF3000 Primary Dimensions TMF3000 Top Dial Diameter [mm] Height (mounting surface of top dial) [mm], w/baseplate, no leveling Internal Diameter [mm] Approx. Weight of Rotary Table w/gear reducer, baseplate, & 1058.22 motor lbs Internal Transmission Ratio [i] Indexing Precision in Angluar Seconds [„]...
  • Page 13: Tmf4000

    6.3 TMF4000 Primary Dimensions TMF4000 Top Dial Diameter [mm] 1,050 Height (mounting surface of top dial) [mm], w/baseplate, no leveling Internal Diameter [mm] Approx. Weight of Rotary Table w/gear reducer, baseplate, & 2,006.21 motor lbs Internal Transmission Ratio [i] Indexing Precision in Angluar Seconds [„]...
  • Page 14: Tmf5000

    6.4 TMF5000 Primary Dimensions TMF5000 Top Dial Diameter [mm] 1,360 Height (mounting surface of top dial) [mm], w/baseplate, no leveling Internal Diameter [mm] Approx. Weight of Rotary Table w/gear reducer, baseplate, & 2,810.89 motor lbs Internal Transmission Ratio [i] Indexing Precision in Angluar Seconds [„]...
  • Page 15: Tmf8000

    6.5 TMF8000 Primary Dimensions TMF8000 Top Dial Diameter [mm] 2,570 Height (mounting surface of top dial) [mm], w/baseplate, no leveling Internal Diameter [mm] 1520 Approx. Weight of Rotary Table w/gear reducer, baseplate, & 8,377.56 motor lbs Internal Transmission Ratio [i] Indexing Precision in Angluar Seconds [„]...
  • Page 16: Transport

    7. Transport The slinging equipment (see figure) must be attached in the threaded holes (see table and dimensions sheet) in the po- sitions shown in the figure and checked to ensure that it is work-ing correctly (see the instructions for the slinging equip- ment).
  • Page 17: Spare Parts

    8. Spare Parts TMF2000-5000 USE IMAGE ABOVE, TMF8000 USE IMAGE BELOW...
  • Page 18 TMF2000 Item # Part # Description: Qty: 03-10111 TMF2000 shaft tapper roller bearing 24-10094 50MM shaft Dia; 90MM Housing Bore; 10MM Nominal Width; Nitrile Lip; Solid Seal; 10MM Actual Width; Spring Loaded; 2 Sealing Lips; Carbon Steel Garter 24-10138 Cam folloer cap seal VK60x8 26-10031 4 fount point slewing ring 09-10288...
  • Page 19 TMF5000 50-06-10066 Cam follower assembly 06-10089 Cam follower locking ring 26-10024 Top dial bearing assembly 03-10046 Tapered roller bearing I.D. 40mm O.D. 68mm. 1 single cone | 1 single cup. Minimum dynamic load Rating 168kn Minimum static load rating 270kn 09-10183 Mechanical lock nut w/high precision thread...

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