Related Manuals for Austlift 915210
Summary of Contents for Austlift 915210
- Page 1 Lifting Your Business to A Higher Level SERVICE MANUAL WIRE ROPE INERTIA REEL BLOCK PC. 915210, 915220, 915230 1300 100 120 www.austlift.com.au AUSTRALIAN LIFTING CENTRE PTY LTD...
- Page 2 AUSTLIFT. This Service Manual is meant only to be a handbook for ready reckoning of the trained service provider for AUSTLIFT Retractable Fall Arrester Block. Once the block has been opened up for servicing by the authorized service personnel, AUSTLIFT shall not be responsible for any damages/ mishaps whatsoever.
- Page 3 INDEX Step Wise Illustrations Changing The Coil Spring Standard Torque Values 1300 100 120...
- Page 4 STEP WISE ILLUSTRATIONS Follow the below mentioned steps for the Servicing of Plastic/ Aluminium Casing (Wire Rope Retractable Fall Arrester) AUSTLIFT Retractable Fall Arrester Block. STEP 1 1. Place the Block on the Service table with front side up 2. Ensure that the Allen head of the screw is facing up 3.
- Page 5 STEP 3 Casing Screw Opening of the Casing Be sure that the Allen Head of the screw is facing up. Remove the 4 screws , one by one as shown in the figure above. STEP 4 Wire Rope Assembly Screw Driver Now open the casing by just inserting a screw driver in between the two casing with one hand &...
- Page 6 You will need to unwind approximately 4 to 5 turns, until the drum is completely free of tension. After relieving the tension, turn the whole assembly upside down. www.austlift.com.au...
- Page 7 STEP 7 Now peel off the sticker on the casing. STEP 8 Allen Remove the main Shaft screw using 4 mm Allen Key. 1300 100 120...
- Page 8 Brass Brakes are freely moving in and out & the springs pulling them inwards are not worn or damaged. If not, replace them. Ensure that there is no friction, whatsoever between the Brass Brakes & the pivot on which they rotate. The springs should be intact in their position. www.austlift.com.au...
- Page 9 STEP 11 3 nos Grub Screws to be opened one by one We will now plan to replace the wire rope or other wearable parts of the Retractable, in case they have been damaged or worn out. Open the 3 Nos Grub Screw with the help of 2.0mm/1.5mm allen key as shown in figure above.
- Page 10 Remove the Chuck Nut. STEP 14 Pressure Washer Remove the Pressure Washer. It is essential to replace this Washer Every time you service a Retractable. So it would be better to discard it and get a new one in its place. www.austlift.com.au...
- Page 11 STEP 15 Brake Plate Friction Plate Al. shim Pull up the Brake plate and the Friction Plate. Immediately replace the Friction Plate with a new one. Also, remove the al. shim washer by removing 4 Nos. of CSK screws STEP 16 Brake Plate Remove the wire from the drum and check the entire length for any damages or abrasion marks.
- Page 12 It should be as per value indicate in the standard torque chart (page No. 22). Caution: Ensure that the tightening by Torque Wrench is done as smoothly as possible without giving any jerks or sudden force till the desired Torque is reached. www.austlift.com.au...
-
Page 13: Changing The Coil Spring
CHANGING THE COIL SPRING In case, the Coil spring is damaged or broken, it needs to be replaced, following Step 19 to Step 32. STEP 19 CSK Philip Head Screws Using screw driver, remove the 6 Nos. CSK Philip Head screws of the spring cover, one by one. - Page 14 STEP 22 Safety Bar Allen Screw Quickly put the Safety Bar on the Spring while tightening the Safety Bar Allen Bolt into the main shaft with 5mm Allen Key to prevent the spring from coming out accidently. www.austlift.com.au...
- Page 15 STEP 23 Clamping Fixture Hold the assembly in the Clamping fixture as shown above and Pull out the wire to check if the spring is broken. STEP 24 Stopper Block Changing the damaged coil spring After pulling out the wire, put the Stopper Block (as shown in the fig.) near to the coil spring screw to create the gap &...
- Page 16 STEP 25 Defective Wire rope Assembly Hold the spring with the help of a Tool Maker Clamp. STEP 26 Allen Key Remove the safety bar with the help of 5 mm Allen key. www.austlift.com.au...
- Page 17 STEP 27 Pull the spring with the help of Tool Maker Clamp. STEP 28 Spring Screw Nut Open the coil spring screw nut with the help of 8mm Ring Spanner and 3mm Allen Key as shown above. 1300 100 120...
- Page 18 Put the Coil Spring inside the drum with the help of Tool Maker Clamp and insert the bend of spring into the slot of the shaft.\ Immediately put the safety bar & then release the spring. Caution: Be careful while handling the coil spring. www.austlift.com.au...
- Page 19 STEP 31 Holding the Spring down with your hand Pull out the whole wire as shown in the above fig. to create adequate gap between the coil spring and housing. STEP 32 CSK Philip Head Screws Circlip Lock Put the Circlip Lock (Retaining Ring) by using External Circlip Plier and tighten the 6 Nos of CSK philip head screws of the spring cover one by one.
- Page 20 Put 2 or 3 washers to maintain the clearance between the casing and the Assembly. Put the Ratchet Casing over the Break Plate Assembly as shown in the above figure. STEP 34 Tighten the main shaft screw using the 4mm Allen Key. www.austlift.com.au...
- Page 21 STEP 35 Direction of winding After this, turn the assembly upside down. Now put the wire rope along with the hook & other Plastic parts in the slot of the Ratchet casing & then tension the spring by winding the drum in clock-wise direction, as shown in the above figure.
-
Page 22: Standard Torque Values
STANDARD TORQUE VALUES STANDARD TORQUE VALUES WIRE ROPE INERTIA REEL RANGES Torque as Per EN NORM 915210 (10M) 1400 KGF.CM 915220 (20M) 1900 KGF.CM 915230 (30M) 1200 KGF.CM www.austlift.com.au... - Page 23 Wholesale of Lifting, Rigging, Load Restraint & Height Safety products AUSTRALIAN LIFTING CENTRE 1300 100 120 www.austlift.com.au Head Office (NSW) QLD Office 43 Frank Street 7 Durbell Street Wetherill Park, NSW 2164 Acacia Ridge, QLD 4110 Ph : 02 9757 2277...
Need help?
Do you have a question about the 915210 and is the answer not in the manual?
Questions and answers