Related Manuals for Zimmer DDOC00734
Summary of Contents for Zimmer DDOC00734
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Smart Communication Module DDOC00734 THE KNOW-HOW FACTORY www.zimmer-group.com...
- Page 2 The gripper has gripped the workpiece and the position is within the taught-in workpiece window. IsClosed The gripper has gripped but there is no workpiece, so it is in the maximum position. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 3: Table Of Contents
12.16.1 Service ..........................................35 12.16.2 Starting the automatic sequence ..................................37 12.16.3 Workpiece recipe management ..................................37 12.16.4 ISDU ............................................39 12.17 Selecting the active gripper(s) ......................................40 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 4 16 Decommissioning/disposal ..............................43 17 RoHS declaration ..................................44 18 Declaration of Conformity ................................. 45 19 Declaration of Conformity ................................. 46 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 5: Supporting Documents
General notices contain usage tips and valuable information, but no warnings of dangers to health. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 6: Safety Notices
Installation, commissioning and maintenance may only be performed by trained specialists. These persons must have read and understood the installation and operating instructions in full. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 7: Product Description
5 m M12-connecting cable 5x0.34 (max. cable length 10 m) Order No. KAG500IL 1-2 grippers IO-Link - digital I/O 24V power supply Zimmer Group SCM Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 8: Functional Description
When using an individual gripper with SCM, the desired workpieces can be selected via the robot input and robot output connection in order to define the correct workpiece bit numbers. By default workpiece 1 is set when there is no robot input connection. Work piece Cmd_WP_ Bit0 Bit1 Bit2 Bit3 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 9: Led Status Display
• Gripper has a motion task in the grasp direction. Continuous light • Actuator voltage OK Ⓜ (P 24 V) • Actuator voltage not OK Inactive Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 10: Technical Data
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 11: Installation
► Switch off the power supply before any assembly, installation or maintenance work. 10.1 Installing the product The product is designed for installation on a standard 35 mm-wide profile rail. The mounting position can be upright on the profile rail or suspended (profile rail mounted in the control cabinet). ► Keep a clearance of 5 cm each on the side of the ventilation slots of the product for air circulation. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 12: Installing The Energy Supply
Power supply of basic module X3 Digital input X4 Digital input X5 Digital output X6 Digital output X7 Power supply of IO module X8 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 13: Installing The Power Supply For The Basic Module
► Connect pin 5 of the basic module to pin 17 of the IO module. ► Connect pin 6 of the basic module to pin 18 of the IO module. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 14: Installing Io-Link
Yellow GND actuator 0 V DC actuator supply voltage Yellow Gray + 24 V DC sensor Supply voltage of sensor Gray Pink GND sensor 0 V DC sensor supply voltage Pink M12 5-pin socket Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 15: Io Assignment For Connected Gripper (Single Mode)
Output 7 HomingOk Output 8 Output 9 IsGrasped IsGrasped Output 10 IsClosed IsClosed Output 11 OnUndefinedPos OnUndefinedPos Output 12 Error Error Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 16: Io Assignment For Two Connected Grippers (Dual Mode)
IsReleased Output 9 IsGrasped IsGrasped IsGrasped Output 10 IsClosed IsClosed IsClosed Output 11 OnUndefinedPos OnUndefinedPos OnUndefinedPos Output 12 Error Error Error Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 17: Connection Examples
• 5x inputs: IsReleased, IsGrasped, IsClosed, OnUndefinedPos, Error • Advanced in single mode • 4x outputs: Cmd_Release, Cmd_Grasp, Cmd_MotorOn, Cmd_Homing • 5x inputs: IsReleased, IsGrasped, IsClosed, Error Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 18: Installation
Every SCM device is delivered with a digitalZ document including a download code. ► Download the HMI software ZG_IO_LINK_HMI using the reference link specified in the digitalZ document or the QR code. ► Install the HMI software ZG_IO_LINK_HMI on a Windows PC. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 19: Commissioning
► When cold booting the SCM, ensure that all digital SCM inputs are not connected so that the initialization sequence can finish successfully. ► Disconnect the SCM from the power supply only if both grippers are no longer moving. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 20: Establishing The Connection
• monitorZ: diagnostic and observation level for monitoring the gripper during operation. ► Connect the Windows PC with the installed HMI software ZG_IO_Link_HMI. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 21: Selecting The Language
12.2 Selecting the language ► Click the flag to change the language of the HMI software. 12.3 Checking the version ► Click the Zimmer logo to view information about the HMI software. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 22: Selecting The Gripper
Ö The connected grippers are listed. ► Click the desired gripper to teach this in to the workpiece. Ö The guideZ control level opens. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 23: Switching On And Referencing The Motor
► Click and hold the > < button for referencing the gripper. Ö This also references the gripper towards the outside or inside. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 24: Selecting The Gripping Direction
Ö The parameters are set for the gripper automatically. Ö The step stateLED lights up green. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 25: Teaching In The Workpiece
Ö The gripper detects the standstill and remembers the workpiece position. INFORMATION You can use the grip button and the release button to test the settings. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 26: Setting The Workpiece Tolerance
INFORMATION A gripper with servo function automatically sets its closed position just after the workpiece tolerance. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 27: Setting The Open Position
► Click and hold the > < and < >buttons to set the position at which the gripper is to be open. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 28: Setting The Gripping Force
INSTALLATION AND OPERATING INSTRUCTIONS: 12.10 Setting the gripping force Depending on the gripper, the gripping force can be configured and in addition, the speed for closing can be configured. ► Slide the bar to the desired gripping force. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 29: Setting The Speed For Opening The Gripper
Setting the speed for opening the gripper is only possible for grippers with a servo function. ► Slide the bar to the desired speed. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 30: Checking The Settings
The Table view shows the parameters of the corresponding gripper generated in the background. The TwinCat2 and TIA views show the wiring of the PLC function blocks to fit the parameters of the gripper. ► Click the Savebutton. Ö The window for saving the workpiece recipe opens. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 31: Saving The Workpiece Recipe
The workpiece recipe numbers in an orange frame show stored recipes of another gripper. ► Click the desired workpiece recipe number. ► Click the save WPbutton. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 32: Data Storage Ended
► After successful data storage, the window for teaching in a new workpiece is displayed, see the section "Teaching in the workpiece". ► Click the monitorZbutton if you want to switch to the monitorZ control level instead. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 33: Monitorz Control Level
Ö The control system of the gripper with the HMI software ZG_IO_LINK_HMI is no longer possible because the input and output signals now have control. Ö You can move the gripper with the external control system and the saved settings. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 34: Expertz Control Level
Ö The HMI software checks whether the value can be processed by the gripper and, if necessary, adapts these to its limit values. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 35: Service
12.16.1.3 Automatic time The Automatic time is the pause time of the automatic sequence. ► Slide the bar to the desired time. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 36 Ö The HMI software searches for USB nodes only. 12.16.1.5 SCM network settings ► In the IP address area, click the field to change the IP address of the SCM. ► Close the Servicewindow. ► Run out a cold boot. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 37: Starting The Automatic Sequence
In the to save area, the data that can be stored to the selected workpiece recipe number with the save WP button is displayed. ► Click the w.piecebutton to open workpiece recipe management. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 38 12.16.3.2 Exporting workpiece recipes ► Click the export allbutton. Ö All workpiece recipes are stored on the hard drive: C:\Temp\Zimmer_ Group\WorkPieces Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 39: Isdu
Acyclic service data that is writable can be adapted here. ► Click the ISDU button to view the acyclic service data. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 40: Selecting The Active Gripper(S)
Both connected grippers are active. Only one of the two connected grippers is active. ► Click the corresponding gripper to select it. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 41: Operation
► Disconnect the Windows PC via the network cable. Ö The product and connected grippers are now functional with the control system. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 42: Selecting And Changing Workpiece Recipes
The SCM and the connected grippers are now only operational with the robot control system and retain this configuration even after a cold start. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 43: Error Diagnosis
► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 44: Rohs Declaration
Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 45: Declaration Of Conformity
Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 46: Declaration Of Conformity
Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...