1. INTRODUCTION This manual provides instruction on how to disassemble the crate skillfully and how to assemble the machine before you sell to your customs. Before starting to assemble the machine, you should read this assembly manual thoroughly and do not start to assemble until reading this manual completely and carefully. The machine is partially disassembled to make as compact as possible when shipped from the factory.
2. ASSEMBLY & PRE-DELIVERY INSPECTION ASSEMBLY IMPORTANT: Do not commence assembly of this tractor until reading these instructions completely and carefully. NOTE: For certain lubrication, adjustments, etc., refer to appropriate section of this booklet. All nuts, bolts, etc., on these tractors are METRIC dimensions.
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PRE-DELIVERY INSPECTION - Check that engine oil level is correct. - Allow engine to warm up to operating temperature at about 1500 min-1. - Check that coolant level is correct. - Operate tractor to confirm it operates - Check fan belt tension, 10mm deflection, smoothly at all speeds including 4-wheel when subjected to a force of thumb drive (if it is equipped).
3. ASSEMBLY OF THE TRACTOR 1) Disassembly of the crate 1-1) Remove the bolts from the crate. Flat size A/F : 19mm 1-2) Cut the wire that holds the frame/rear to crate. 1-3) Remove the bolt that the frame/rear on crate. 1-4) Cut the wires that hold the bumper to pallet.
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2-2) Cut the bands that hold the upper ROPS on crate, and then remove the upper ROPS from crate. 3) Installation of the assembly parts to the machine 3-1) Hang the bumper on the line. 3-2) Hang the overhang of the machine on the line. ATTENTION : If hitch is lifted, the stay of number plate may be transformed.
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3-5) Remove the tightening nuts. 3-6) Remove the parking brake and link ASSY. 3-7) Install the lower ROPS frame (RH) in the machine. Lap the stay of valve on the ROPS, and then tighten the four bolts. Tightening torque : 196-230N-m (2.0-2.5kgf-m) Flat size A/F : 22mm 3-8) Install the lower ROPS frame (LH) in the machine.
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3-10) The left picture shows that the parking brake, LH ROPS are installed in the machine. 3-11) Pass the harness through the inside of the ROPS. 3-12) Take the harness out of the ROPS. 3-13) Pass the harness on fender hole 3-14) Connect the connectors (lamp) to the connectors (main).
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3-17) The left picture shows the upper ROPS is installed. 3-18) After installing the ROPS, tighten the pull bolts (M10) and push the LH and RH pull bolts equally. Tighten the bolts by lock nut (M10). 3-19) Cut the bands that hold the lower links and top link. 3-20) Install the PTO shield cover ASSY &...
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3-23) Remove the front hitch. 3-24) Install the front hitch in the front of the axle bracket, and by the two bolt (M12) Flat size A/F : 17mm 3-25) fixing bolts should be fixed from inside ,2xM6bolts. 3-26) Check the tightening condition of the two bolts (M6) for turn adjustment of the mirror.
4. ASSEMBLY OF ROLLOVER PROTECTIVE STRUCTURE (ROPS) (Only for E4 Type) FIG. 1: Carefully lift lower ROPS frame legs, 3, into position on top of fenders, 4. Install 8 pieces of M16 nuts, 6, with spring washers to secure the lower ROPS frame to the fenders. Tighten the ROPS securing hardware.
5. NEW ISEKI TRACTOR PRE-DELIVERY INSPECTION CHECK LIST USER’S NAME AREA DATE DEALER ADDRESS TRACTOR MODEL SERIAL NO. ENGINE SERIAL NO. COUNTRY THIS PRE-DELIVERY INSPECTION CHECK LIST IS PROVIDED TO IDENTIFY THE CHECKED AND NECESSARY ADJUST BY THE DEALER PRIOR TO DELIVERY OF THIS MACHINE.
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