RTP 3159 Technical Manual

32 channel digital output card

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Technical Manual
3159 - 32 Channel
Digital Output Card

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Summary of Contents for RTP 3159

  • Page 1 Technical Manual 3159 - 32 Channel Digital Output Card...
  • Page 2 RTP Corp. confidential. This intellectual property is made available solely for the direct use of potential or licensed RTP Corp. customers in their application of RTP Corp. products, and any other use or distribution is expressly prohibited. If you have received this publication in error, immediately delete, discard or return all copies to RTP Corp.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..................4 SPECIFICATIONS ..................5 FAILURE RATES IN ACCORDANCE TO IEC 61508 ....... 7 CABLING REDUNDANT I/O CARDS PLACEMENT ..........11 3200 Series System with I/O Cards.............. 11 SOFTWARE CONFIGURATION ............. 12 NetArrays Configuration ................12 Redundant Card ID ................
  • Page 4: Introduction

    Introduction The 3159, 32-Channel Digital Output Card provides the user with the means to switch up to 32 points of DC voltage under program control. It can support a range of source voltages from 10 VDC to 30 VDC. Output switching is performed by optically isolated power MOSFET drivers. The 32 output channels are factory configured as sourcing outputs.
  • Page 5: Specifications

    Module Safety Integrity Level: SIL- 3 Card Address: Determined by the slot of the controller backplane Number of channels: Isolation: 500 VAC/DC Channel to RTP System Type of protection: Digital isolators (galvanic and optical) Maximum permanent allowed voltage (no damage): 30 VDC Maximum Closed Circuit Current: 0.5 Amp, current limited to 0.6 Amps...
  • Page 6 Field Power to Termination: +10 VDC to +30 VDC at 8.2 Amps maximum Termination Module Connectors: 37 pin D-Sub connector for use with the 3055/00 Power Digital Cables. These cables have a diameter of 0.5 inches (1.27 centimeters) with a minimum bend radius of 4.6 inches (11.69 centimeters).
  • Page 7: Failure Rates In Accordance To Iec 61508

    Failure Mode and Diagnostic Effects in accordance to standard IEC 61508. The information can be used in calculating probability of dangerous failures using Reliability Block Modeling or Markov Modeling. Such modeling should consider redundant 3159 digital output modules in a 2oo2 or 3oo3 configuration.
  • Page 8: Cabling

    Cabling Adhere to the specified insulation strip length of 0.26 inches (6.5 mm) when you connect field wiring to the terminal modules; excessive insulation strip lengths causes an electrical hazard. Do not exceed the specified torque when you secure the wires into the terminal module; maximum torque is 2.2 inch-pounds (0.25 N-m).
  • Page 9 3299-03 Field Connections 3299-03 Field Connections Signal Signal -Field Channel 0+ Channel 1+ -Field Channel 2+ -Field Channel 3+ -Field Channel 4+ -Field Channel 5+ -Field Channel 6+ -Field Channel 7+ -Field Channel 8+ -Field Channel 9+ -Field Channel 10+ -Field Channel 11+ -Field...
  • Page 10 3299-11S Termination Module terminal block connections are the same pin designations as for the 3159 - 32 Channel Digital Output Card J2 Connector. For example, the signal for the field device connected to Channel 23 of the card would be connected to Pin 3 of the 3299-11S termination module.
  • Page 11: Redundant I/O Cards Placement

    Redundant I/O Cards Placement 3200 Series System with I/O Cards Redundant I/O cards may be located in any chassis; there are no restrictions.
  • Page 12: Software Configuration

    Software Configuration NetArrays Configuration Each output point is controlled by a Bool Variable object with the corresponding Tag. An integer readback status can be read to compare the output register contents with the values written to the card. This card includes a Watchdog Timer, which can disable the outputs if the processor fails to access the card within the allotted time.
  • Page 13: Redundant Card Id

    Card Properties Redundant Card ID If the outputs of two or three of these cards are connected in a parallel redundant output configuration, a unique Redundant Card ID must be assigned to the cards to identify them as being part of the same parallel redundant group.
  • Page 14: Integer Card Revision

    Bit 0 Card Timeout Error This bit indicates that there was no response from the I/O card. The card is not returning a ready test signal, is offline, or has been removed from the chassis. This bit sets the Card Error Latch (Bit 14). Integer Card Revision The card revision is an integer value, which equals to the revision number of the PLD code.
  • Page 15: Integer Load Fault Short 01

    Integer Safety Switch Status 01 The Safety Switch Status returns the results of the tests on the safety switches connected to the 3159 card on channels 16 through 23. A 1 indicates a failed switch condition. NetArrays assigns a default Tag to this variable when the card is added to the I/O configuration.
  • Page 16: Channel

    Note! All unused un-terminated I/O points must be disabled in I/O Configuration. Comment Enter up to 255 characters for comments associated with the corresponding tag. The comments are informational only and are not required by any RTP NetSuite application.
  • Page 17: Compliance With Ce Mark

    Compliance with CE Mark This section describes how to install and operate RTP equipment for use in the European Union (EU) to comply with the requirements of the CE Mark and its referenced standards. The procedures in this section apply also to other environments where provisions of the EU’s EMC and Low Voltage Directives are either required or...
  • Page 18 Some RTP Corporation products contain materials that may be detrimental to the environment. These materials may include, but are not limited to lead (in solder) and lithium (in batteries). 11. Prior to storage or shipping, the equipment must be packaged in accordance with the following guidelines: ●...
  • Page 19: Environmental Conditions

    Modules can be ordered with optional HumiSeal© conformal coating. In this case, the modules can be installed in G3 harsh environmental conditions as defined in standard ISA–S71.04–1985. This equipment is intended for use in altitudes up to 2000 meters. Contact RTP regarding use in altitudes higher than 2000 meters.
  • Page 20: Referenced Companies

    Referenced Companies Corcom Inc.; Libertyville, Illinois, USA; 708-680-7400 Hoffman; Anoka, Minnesota, USA; 763-422-2178 Definitions OPERATOR is any personnel other than SERVICE PERSONNEL. Requirements assume that the OPERATOR is oblivious to electrical hazards, but does not act intentionally in creating a hazard. SERVICE PERSONNEL are assumed reasonably careful in dealing with obvious hazards.

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