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BORCH
Compressor Pump
TECHNICAL MANUAL
Rev. B-08022022, RNH

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Summary of Contents for HITSA BORCH

  • Page 1 BORCH Compressor Pump TECHNICAL MANUAL Rev. B-08022022, RNH...
  • Page 2: Table Of Contents

    HITSA BORCH Compressor Pump TABLE OF CONTENTS TABLE OF CONTENTS ................. 2 INTRODUCTION ..................3 PRODUCT OVERVIEW ................4 ................... 4 XTERNAL OMPONENTS ..................5 NTERNAL OMPONENTS SAFETY INFORMATION ................6 OPERATION ....................8 ....................8 ENERAL USE INSTALLATION ..................9 ....................
  • Page 3: Introduction

    HITSA BORCH Compressor Pump INTRODUCTION Thank you for choosing a HITSA product from our range of Urban Cycling Solutions. BORCH Compressor Pump is an automatic air pump designed for use with bicycles. The pump features an electrical compressor to make filling bicycle tires with air simple and easy.
  • Page 4: Product Overview

    HITSA BORCH Compressor Pump PRODUCT OVERVIEW External Components Figure 1: Product overview Table 1: Part description Description Pump Handle and hose Start button Manometer (pressure gauge) Lock to remove cabinet front plate Cabinet Cabinet front plate (removeable)
  • Page 5: Internal Components

    HITSA BORCH Compressor Pump Internal Components Figure 2: Internal view Table 2: internal Components Description Cabinet Control box and timer Electrical socket for compressor Oil filler neck Air filter Compressor and air tank Cabinet front plate Manometer/pressure gauge and T-connector...
  • Page 6: Safety Information

    HITSA BORCH Compressor Pump SAFETY INFORMATION IMPORTANT: Read these instructions before product installation and operation Before product installation and operation, please read the following safety information and sections in this manual concerning operation and installation. In addition to addressing safety concerns, reading this material will also help prevent damage to the product.
  • Page 7 HITSA BORCH Compressor Pump COMPRESSOR SYSTEM SAFETY INFORMATION Ensure compressor system is always protected against direct rain and • dust. Ensure all openings on compressor system are kept free of restriction and • never blocked. Keep all openings free from dust, dirt and other particles.
  • Page 8: Operation

    HITSA BORCH Compressor Pump OPERATION General use Before turning on the pump, ensure the compressor is correctly installed by a certified electrician and an external fuse is used. Check if the oil level is sufficient in the compressor. A visual sight-glass is placed on the side of the compressor.
  • Page 9: Installation

    See section on Maintenance. REMOVING CABINET FRONT PLATE Using a correct key (supplied from HITSA), turn 90degrees counter clockwise. If resistance is detected, press the top of the front plate gently inward. When the key is turned, pull the top of the front plate free of the cabinet (approx.
  • Page 10: Foundation

    HITSA BORCH Compressor Pump Foundation To install your air pump system the base must be embedded by casting it into a concrete foundation (Figure 3). The size of the cast concrete is approximately 300 x 300 x 900 mm. Alternatively an Ø300 drill can be used.
  • Page 11: Mounting

    HITSA BORCH Compressor Pump Mounting The air pump system is mounted on top of the base (Figure 4). It is secured in place with four M8 x 25mm bolts and 4 M8 washers which connect into the base. ATTENTION: Be aware not to crush the caple. It is recommended to use a M20 PG gand if cable is routed as solution 2 on the precious page.
  • Page 12: Installation

    HITSA BORCH Compressor Pump INSTALLATION Install the electrical pump ensuring that the airfilter and oil-fillage nozzle is facing outward. Fix the pump using the 30x3mm bracket and two M6x40 bolts. (Figure 5a) Connect the electrical connector from the pump to the socket on the electrical board above.
  • Page 13: Electrical

    HITSA BORCH Compressor Pump Electrical SAFETY WARNING: Incorrect electrical connection may result in electric shock. The electrical connection must be carried out in accordance with local electrical regulations and by qualified electricians. ATTENTION: Make sure that your air pump system is disconnected from the external power supply by turning off the Circuit breaker before changing, plugging or unplugging any component inside your air pump system.
  • Page 14: Main Diagram Of The Air Pump System Internal Components

    HITSA BORCH Compressor Pump Main diagram of the air pump system internal components Figure 5: Main diagram of the air pump system components...
  • Page 15: Technical Specification

    HITSA BORCH Compressor Pump TECHNICAL SPECIFICATION Overall Dimensions Figure 6: Overall dimensions...
  • Page 16 HITSA BORCH Compressor Pump Table 4: Technical specification Model Model no. 545155124, 545155125 Materials and finish Outer casing 3mm S235 steel Hot dip Galvanized or powder coated Hose Pneumatic unarmored air hose. Pump handle Accommodates Dunlop, Schrader, and Presta valve types.
  • Page 17: Faq - Trouble Shooting

    HITSA BORCH Compressor Pump FAQ – TROUBLE SHOOTING In this section common faults and possible solutions will be described. If the fault is not listed or keeps recurring, please contact Hitsa at info@hitsa.dk Subject Fault Possible solution The pump starts when The timer is not set correctly.
  • Page 18: Maintenance

    HITSA BORCH Compressor Pump MAINTENANCE Regular maintenance will prolong the life of your HITSA product and also ensure optimal operating performance. HITSA recommends that the air pump system should be maintained according to the following maintenance schedule. Table 5: Maintenance list...
  • Page 19 HITSA BORCH Compressor Pump Graffiti: Graffiti can be removed with benzene, turpentine or in difficult cases with metyletylketon (MEK)*. Cleaning must be followed by a wax treatment. *By using metyletylketon (MEK) the surface may not be rubbed more than maximum 4-5 times during each application.
  • Page 20: Spare Parts & Wear Parts

    Frequency of replacement depends on use patterns specific to each product installation location. To order spare parts or enquire about service options, please contact HITSA through the contact information found on the back page of this manual. Table 6: Spare parts Description Part no.
  • Page 21: Terms & Conditions Of Sale

    Warranty coverage does not include replacement of parts which require replacement due to normal product use. To maintain warranty coverage, all product servicing must be completed by a HITSA Service Partner or by a certified professional.

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