Related Manuals for A-PLUS AUTOMATION A3-P
Summary of Contents for A-PLUS AUTOMATION A3-P
- Page 1 A3-P INSTRUCTION HANDBOOK A-PLUS AUTOMATION s.r.l. Via Selva, 23/25 - 47122 Forlì - Italy Tel. +39-0543-481142 - Fax +39-0543-480770 info@a-plusautomation.com - www.a-plusautomation.com...
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Page 2: Table Of Contents
A3-P INDEX 1. GENERAL INFORMATION ......................4 2. MACHINE DESCRIPTION ......................6 3. SAFETY ............................. 8 4. HANDLING AND INSTALLATION ....................9 5. OPERATING MODES ......................... 16 6. MAINTENANCE ........................17 7. DIAGNOSTIC ..........................18 8. SPARE PARTS ..........................19 9. - Page 3 A3-P...
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Page 4: General Information
A+ ones. To take advantage of warranty services it is necessary, at the moment you receive your machine to completely fill out the warranty card and send back as soon as possible to A-Plus Automation. The warranty will be valid after it is received & recorded at A-Plus Automation. - Page 5 A3-P SYMBOLS SYMBOL MEANINGS Indicates situations involving great hazard risks which, if overlooked, could DANGER put people’s health and safety in great danger. Indicates technical information of particular importance which must not be WARNING overlooked. The user is requested to check the proper positioning of any element of the INQUIRY machine, before operating a certain command.
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Page 6: Machine Description
A3-P 2. MACHINE DESCRIPTION GENERAL MACHINE DESCRIPTION The benchtop Frame Assembling Machine A3-P has been realized for frme production. CONSTRUCTIVE CONFIGURATION The main components constituting the machine are: • Pneumatic clamping device to allow a proper locking of the mouldings to insert several Wedges in different positions •... - Page 7 A3-P VIBRATIONS In standard conditions conformed to the indication of machine proper utilization the vibrations do not create dangerous conditions. The average quadratic weighed level, according to the acceleration frequency to which arms are exposed does not exceed 2,5 m/s...
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Page 8: Safety
A3-P 3. SAFETY GENERAL WARNINGS • The manufacturer, during the design and manufacturing stages, has paid special attention to the aspects that might jeopardize the safety and health of the personnel that operates the machinery. As well as the compliance with current regulation on the matter, the manufacturer has adopted all the “rules of good craftsmanship”. -
Page 9: Handling And Installation
A3-P PROTECTION DEVICES The machine is equipped with protection shield for persons exposed to the risks due to the transmission of mobile elements taking part in working (driver blade, horizontal clamp, vertical clamp). STOP MODE Uncontrolled stop It is obtained by disconnecting the quick connect fitting from the main air supply. - Page 10 A3-P Lifting must be done by using a specific device. WAREHOUSING AND STORAGE PROCEDURES • In order to avoid that the components cause dangers or are damaged, the storage area must be covered (preferably a closed area) and accessible only for authorised personnel.
- Page 11 A3-P It is advisable to install a filter on the air compressed system to obtain clean and lubricated air. Use only silicone lubricating oil for pneumatic systems. The use of inadequate oil could damage the valves. Check the foot pedal operation when the wedge magazine is closed. The foot pedal control is deactivated when the wedge magazine is opened.
- Page 12 4.8.1 Wedge inserting positions adjustment To properly position the mouldings to be assembled, the A3-P is equipped with a 90° fence. The fence can be shifted forward or backward in order to allow the proper positioning of the wedges in the moulding the fence stops (backward and forward) can be set with precision by means of locking clamps (see fig.
- Page 13 A3-P 4.8.2a Vertical clamp position adjustment • Position the mouldings to be assembled on the working bench • Select the pressure pad suitable with the profile of the moulding to be assembled and put it on bottom part of the the vertical bar •...
- Page 14 A3-P pressure can cause an incomplete insertion of the wedge into the frame. The working pressure is adjusted by means of the regulator on the panel (see fig. 19). Proceed as follows to adjust the working pressure: 1. Pull up the regulator cap by about 3÷4 mm. This will unlock it.
- Page 15 A3-P ITEMS TO BE PERFORMED BEFORE OPERATING THE MACHINE Once the machine has been properly installed (as previously described), check that: • The magazine is loaded with the type of Wedges suitable with the mouldings to be assembled • The adjustment of the vertical and horizontal clamps are correct (chapter 4.8.2 and 4.8.3) •...
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Page 16: Operating Modes
A3-P 5. OPERATING MODES OPERATORS The machine has been designed to be used by only one operator. The operator, as well as being adequately informed on the use of machinery, must possess skills and competence adequate to the type of work to be performed. -
Page 17: Maintenance
A3-P MACHINE STOP To stop it, lift your foot from the pedal. It is possible also to disconnect the quick connect fitting from the air supply. In case on long inactivity periods it is necessary to disconnect the quick connect fitting from pneumatic system. -
Page 18: Diagnostic
A3-P 7. DIAGNOSTIC SAFETY WARNINGS The interventions must be executed by personnel properly trained for this specific machine and they must take all precautions in order to avoid accidental starts. During the tests, it is suggested to remove the vertical clamp assembly or position it to its full upwards position. -
Page 19: Spare Parts
We remind you that only a qualified technician can repair the machine. Therefore we suggest the intervention of your local distributor or A-Plus Automation Center of Technical Assistance, which has access to qualified staff, proper equipment and tools, and who uses original spare parts. - Page 20 DICHIARAZIONE CE DI CONFORMITÀ 2006/42/CE (Allegato II parte A) Il sottoscritto, rappresentante il seguente fabbricante A-Plus Automation S.r.l. Costruttore Via Selva, 23/25, 47122 Forlì (FC) Italia Indirizzo ha incaricato la seguente persona autorizzata a costituire e conservare il fascicolo tecnico A-Plus Automation S.r.l.
- Page 21 CE DECLARATION OF CONFORMITY 2006/42/CE (ATTACHED II part A) The undersigned, representing the following manufacturer A-Plus Automation S.r.l. Manufacturer Via Selva, 23/25, 47122 Forlì (FC) Italia Address has instructed the person authorized to compile and retain the technical file A-Plus Automation S.r.l.
- Page 22 A3-P SCHEMES A - Mechanical Schematic...
- Page 23 A3-P SCHEMES B - Pneumatic Schematic...
- Page 24 A3-P SCHEME C - Plate locations...
- Page 25 A3-P SCHEME D - SHARPENING TABLE SOFT WOOD HARD WOOD Very soft Soft Averaged soft Averaged hard Hard Very Height mm wood wood wood wood wood hard wood H 03* mm <> <> <> H 05* mm H 07 mm...
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