Page 1 2T- - 3.5T Internal Combustion Counterbalanced Forklift Truck 3.5T Internal Combustion Counterbalanced Forklift Truck Emission Compliant Emission Compliant OPERA OPERATION AND M TION AND MAINTENANCE M AINTENANCE MANUAL ANUAL Original Instruction Original Instruction October 2015 October 2015 ...
Page 2 Foreword Foreword This operator‘s manual explains how to use 2.0T This operator‘s manual explains how to use 2.0T- - 3.5T forklift truck correctly. It will instruct you on how to 3.5T forklift truck correctly. It will instruct you on how to perform perform safety and preventive maintenance in order to ensure safety and maxi safety and preventive maintenance in order to ensure safety and maximize the truck‘s potential.
Page 3 Models and Configuration Models and Configuration Series Series Model Model Engine Engine Transmission Transmission UT25P UT25P YANMAR YANMAR 2.6L 2.6L DSL DSL (4TNE92) (4TNE92) YQXD25-2 YQXD25-2 UT25P UT25P MAZDA MAZDA 2.2L 2.2L DUAL...
Page 4: Table Of Contents
Contents Contents 1. General Rules 1. General Rules ........................................................1 1 2. Name of Main Parts or Component 2. Name of Main Parts or Component ..........
Page 5 6. Structure and Stability of 6. Structure and Stability of T T ruck ruck ............................................56 7. Operation 7. Operation ..................................................
Page 6 9.6 Environmental Protection 9.6 Environmental Protection .............................................. 78 10. Labels 10. Labels ............................................................ 79 11. Truck Transporting, Lifting, Towing 11.
Page 7: General Rules
1. General Rules 1. General Rules T T o keep the truck and o keep the truck and you safe, obey the rules below: you safe, obey the rules below: 1) 1) Only trained and authorized operators shall be permitted to operate the truck. Only trained and authorized operators shall be permitted to operate the truck. ...
Page 8 11) DO NOT carry the load unpackaged. Be careful when carrying large loads. DO NOT carry the load unpackaged. Be careful when carrying large loads. 12) T T ake care not to lose load ake care not to lose load when the lift height is when the lift height is greater than 3 m greater than 3 meters.
Page 9 21) Move the truck to the place which respects traffic when it anchors. If the reason is brake or turn system, move it Move the truck to the place which respects traffic when it anchors. If the reason is brake or turn system, move it with a suitable truck (Reference the part of truck move);...
Page 10: Name Of Main Parts Or Component
2. Name of Main Parts or Component 2. Name of Main Parts or Component 1. Fork 1. Fork 2. Fork Carriage 2. Fork Carriage 3. Tilt Cylinder 3. Tilt Cylinder 4.Load backrest 4.Load backrest 5. Lifting cylinder 5.
Page 11 2.1 Instruments 2.1 Instruments Standard Standard Optional (Operator Presence) Optional (Operator Presence) https://www.forkliftpdfmanuals.com/...
Page 12 Hour Meter Hour Meter ：： Caution Caution If the indicator is in the red zone, stop the If the indicator is in the red zone, stop the truck immediately. Decrease engine speed to truck immediately.
Page 13 Charge Charge ：： Caution Caution If the light continues to stay lit or comes If the light continues to stay lit or comes on during operation, the pressure is lower on during operation, the pressure is lower than 0.05Mpa and should be checked than 0.05Mpa and should be checked immediately.
Page 14 Oil- - Water Separator Indicator Light [Diesel truck] Water Separator Indicator Light [Diesel truck] ：： Caution Caution If the lamp comes on, stop the truck If the lamp comes on, stop the truck immediately immediately.
Page 15 Engine Failure Indicator Engine Failure Indicator The truck can be started up only in the neutral The truck can be started up only in the neutral position. position. It‗s prohibited for truck in the neutral position slipping It‗s prohibited for truck in the neutral position slipping when it‗s on the slope when it‗s on the slope ...
Page 16: Switches
2.2 Switches 2.2 Switches 1. Key 1. Key 2. Reverse lever 2. Reverse lever 3. Turn signal lever 3. Turn signal lever 4. Light switch 4. Light switch 5.Strobe light switch 5.Strobe light switch 6. Horn button 6.
Page 17 Key [1] Key [1] Diesel engine Diesel engine Turn the key to ―ON‖ position, the indicator light will Turn the key to ―ON‖ position, the indicator light will come on momentarily. After the indicator light goes out, come on momentarily.
Page 18 Turn Signal Lever [3] Turn Signal Lever [3] Dual Fuel Toggle Switch [7] Dual Fuel Toggle Switch [7] Use this lever which is at the Use this lever which is at the right side of steering right side of steering (Only for LPG (Only for LPG- - gasoline forklift)
Page 19 ：： Caution Caution 1. Use gasoline to drive several miles at 1. Use gasoline to drive several miles at least every two weeks to avoid gasoline least every two weeks to avoid gasoline deterioration.
Page 20: Controls
2.3 Controls 2.3 Controls 8. Steering Wheel 8. Steering Wheel 9. Inching Pedal 9. Inching Pedal 10. Brake Pedal 10. Brake Pedal 11. Accelerator Pedal 11. Accelerator Pedal 12. Lift Lever 12.
Page 21 Steering Wheel [8] Steering Wheel [8] steering steering wheel wheel operated operated ：： CAUTION CAUTION conventional manner, that is, when the wheel is turned conventional manner, that is, when the wheel is turned right, the truck will turn to the right;...
Page 22 Accelerator Pedal [11] Accelerator Pedal [11] Lift Lever [12] Lift Lever [12] Depress accelerator pedal to increase speed. Depress accelerator pedal to increase speed. Release pedal to decrease speed. Release pedal to decrease speed. For lifting or lowering the forks.
Page 23 Tilt Lever [13] Tilt Lever [13] Side Shift Control Lever [14] Side Shift Control Lever [14] Move lever backward to tilt mast backward. Move Move lever backward to tilt mast backward. Move lever forward to tilt mast forward. lever forward to tilt mast forward. ...
Page 24 Parking Brake Lever [15] Parking Brake Lever [15] [16] [16] Steering Column Steering Column Tilting Angle Adjustment Tilting Angle Adjustment Pull lever backward to set the parking brake, push Pull lever backward to set the parking brake, push lever forward to release the parking brake.
Page 25: Body And Mi
2.4 Body and Miscellaneous 2.4 Body and Miscellaneous Warning: Warning: Load Backrest Load Backrest a. Place a. Place key in ―OFF‖ position before key in ―OFF‖ position before The load backrest improves stabilization when The load backrest improves stabilization when loading goods.
Page 26 Seat Switch Seat Switch ：： Caution Caution While sitting in the seat and wearing the safety belt, While sitting in the seat and wearing the safety belt, ensure your back and waist are as close to the seat ensure your back and waist are as close to the seat Before opening the hood, the hood release Before opening the hood, the hood release...
Page 27 Radiator Cover Hood Radiator Cover Hood Must use special tools (socket wrench) to open Must use special tools (socket wrench) to open Warning: Warning: radiator cover hood. radiator cover hood. When the water temperature of the engine is When the water temperature of the engine is higher than 70 degrees Celsius, do not open higher than 70 degrees Celsius, do not open...
Page 28 Fork Stopper Fork Stopper Safety Step and Safety Grip Safety Step and Safety Grip Use it to adjust fork spacing and to lock the forks Use it to adjust fork spacing and to lock the forks Safety steps are provided on both sides of the Safety steps are provided on both sides of the into position.
Page 29 ：： ! ! W W a a r r n n i i n n g g — — Fuel handling Fuel handling— — 1. Stop the truck, shut down the engine and 1.
Page 30 Fuel reservoir cap (Emission Comp) Fuel reservoir cap (Emission Comp) The fuel reservoir cap is located on the rear left The fuel reservoir cap is located on the rear left side of the truck body. The fuel reservoir cap has a side of the truck body.
Page 31: Operating Instructions
When performing maintenance, take care not to cut When performing maintenance, take care not to cut 3. Operating Instructions 3. Operating Instructions hands, head or other parts of body on truck edges. hands, head or other parts of body on truck edges. 1.
Page 32 7. 7. Never mount or dismount a moving truck. Use the Never mount or dismount a moving truck. Use the 11. Operate the controls smoothly, DO NOT jerk the Operate the controls smoothly, DO NOT jerk the safety step(s) and safety grip when mounting or safety step(s) and safety grip when mounting or steering wheel.
Page 33 19. Slow down and sound horn at cross aisles and Slow down and sound horn at cross aisles and other locations where vision is other locations where vision is restricted. The speed restricted. The speed should be kept slower than 1/3 of should be kept slower than 1/3 of max speed.
Page 34 22. The work surface should be solid and level such as The work surface should be solid and level such as a cement road, asphalt or concrete road surface. a cement road, asphalt or concrete road surface. The truck is designed to operate under the The truck is designed to operate under the following climactic conditions:–20...
Page 35 23. When operating a loaded truck, have the rear end When operating a loaded truck, have the rear end 24. When operating truck down on a grade, use engine When operating truck down on a grade, use engine of the truck pointed downhill.
Page 36 26. Travel with load as low as possible and tilted Travel with load as low as possible and tilted back. back. 30. Know the rated capacity of your lift truck and its Know the rated capacity of your lift truck and its 27. ...
Page 37 32. Never permit anyone to stand or walk under Never permit anyone to stand or walk under 34. When load is to be retrieved from a pile, enter the When load is to be retrieved from a pile, enter the upraised forks or other attachments, if machine is so upraised forks or other attachments, if machine is so area squarely.
Page 38 36. DO NOT engage forks into loads at high speeds. DO NOT engage forks into loads at high speeds. 39. DO NOT stack loads on forks in such a way that DO NOT stack loads on forks in such a way that Always make certain the load is stable before lifting the Always make certain the load is stable before lifting the the top of the load exceeds the load backrest height.
Page 39 40. Use minimum forward and reverse tilt when Use minimum forward and reverse tilt when 44. Use a pallet, instead of the forks, when carrying Use a pallet, instead of the forks, when carrying stacking and unloading loads. Never tilt forward unless stacking and unloading loads.
Page 40: Operator Protection Equipment
The hip restraint will help the in a tip over. The hip restraint will help the your Utilev lift truck dealer. your Utilev lift truck dealer. operator resist side movement. It is not a operator resist side movement.
Page 41: Daily Maintenance
3. Check Fuel Mass 3. Check Fuel Mass 5. Maintenance 5. Maintenance 《《》》 Preventive maintenance schedule Preventive maintenance schedule further information. further information. 5.1 Daily Maintenance 5.1 Daily Maintenance 8 hours 8 hours 1.
Page 42 ：： ! ! C C a a u u t t i i o o n n Add clean water to radiator. If you use Add clean water to radiator. If you use antifreeze, make sure you use the same antifreeze, make sure you use the same brand of antifreeze.
Page 43 6. Hydraulic Oil Level 6. Hydraulic Oil Level Replace brake oil Replace brake oil Check the oil level in the hydraulic oil tank. Check the oil level in the hydraulic oil tank. （...
Page 44 8. Head Lamp Check 8. Head Lamp Check driver‘s seat to a position which provides easy access driver‘s seat to a position which provides easy access to all foot and hand controls. to all foot and hand controls. Make sure that the head lamp is lighting when the Make sure that the head lamp is lighting when the key is at ―ON‖...
Page 45: Weekly Maintenance
Check that each tire is not damaged at the tread Check that each tire is not damaged at the tread surface or side face or bending at the rim. surface or side face or bending at the rim. (Pneumatic tires only) (Pneumatic tires only) Tire Pressure GB/T2982-2001:...
Page 46 Under dusty work conditions, the cycle of maintain Under dusty work conditions, the cycle of maintain Stop the engine. Stop the engine. and change air cleaner will be short. It is advised to and change air cleaner will be short. It is advised to Use finger to press the belt at the midway point Use finger to press the belt at the midway point perform maintenance between 8...
Page 47 3. Power Shift Transmission Fluid Level 3. Power Shift Transmission Fluid Level 5. Lift Chain Tension Check 5. Lift Chain Tension Check Open the inspections cover and remove the filler Open the inspections cover and remove the filler （...
Page 48 6. Lubrication of mast 6. Lubrication of mast b. To assist with the truck‘s op b. To assist with the truck‘s operation, paint some eration, paint some lubrication grease on the surface where the idler pulley lubrication grease on the surface where the idler pulley Lubrication here on schedule, refers to figure as Lubrication here on schedule, refers to figure as...
Page 49 9. Hub Nut Torque Check 9. Hub Nut Torque Check Specified Torque N.m Specified Torque N.m Check that hub nuts are tightened to the specified Check that hub nuts are tightened to the specified torque.
Page 50 10. Brake Pedal And Inching Pedal Check 10. Brake Pedal And Inching Pedal Check Height And The Free Clearance H: Height And The Free Clearance H: Free Free Press Press Free Free height height height height ...
Page 51: Hours
（（）） 5.3 Monthly Maintenance (166 5.3 Monthly Maintenance (166 Wipe the mounting surface of the oil filter with a Wipe the mounting surface of the oil filter with a clean cloth.. clean cloth.. Hours) Hours) ...
Page 52 （（））（（）） Start the engine, check for oil leaks around oil Start the engine, check for oil leaks around oil Detach the rubber washer and the front Detach the rubber washer and the front pug and filter.
Page 53 （（））（（））（（）） Start Start the the engine. engine. Fasten the drain bolt Fasten the drain bolt W15A W15A and plug after the and plug after the （...
Page 54: Semi-Annual Ma I-Annual Maintenance
8. Exhaust Gas Check 8. Exhaust Gas Check Remove rubber dustproof cap of oil-drain port, Remove rubber dustproof cap of oil-drain port, insert tube into oil-drain port and waste oil collection insert tube into oil-drain port and waste oil collection Colorless Colorless ...
Page 55 （（）） Check each hydraulic component and pipeline Check each hydraulic component and pipeline 2. Steering Wheel 2. Steering Wheel Locked Device Lubricate Locked Device Lubricate for leaks. for leaks. Apply Apply lubricating lubricating grease grease on on the...
Page 56 let hydraulic oil in all system. Check for leaks. let hydraulic oil in all system. Check for leaks. 5.5 Annual Maintenance (2000 hours) 5.5 Annual Maintenance (2000 hours) （（）） Close the engine, retract all mast cylinder rods, Close the engine, retract all mast cylinder rods, Perform the following maintenance in addition to...
Page 57 （（）） Start Start- - up forklift. Run engine let the steering up forklift. Run engine let the steering ：： ! ! W W a a r r n n i i n n g g ...
Page 58 （（）） Front Wheel Front Wheel Support Support forklift forklift truck truck putting putting additional additional （（）） Place lift truck on Place lift truck on level concrete. level concrete. wooden blocks under each side of the front wooden blocks under each side of the front- - end frame end frame...
Page 59 （（））（（）） Retighten the wheel n Retighten the wheel nut temporarily. ut temporarily. Put the lifting jack under the counterweight. Put the lifting jack under the counterweight. （（）...
Page 60 （（））（（）） Raise the forklift by swinging the rod of jack until Raise the forklift by swinging the rod of jack until Retighten nuts as shown in figure below: Retighten nuts as shown in figure below: （...
Page 61 4. Clean the radiator and radiator fins 4. Clean the radiator and radiator fins 5. The operation of 5. The operation of engine while overheated engine while overheated If the engine is too hot, DO NOT stop it at once. If the engine is too hot, DO NOT stop it at once.
Page 62: Structure And Stability Of T T Ruck
6. Structure and Stability of Truck 6. Structure and Stability of Truck A thorough understanding of forklift physics and stability is very important to the safe operation of the forklift. A thorough understanding of forklift physics and stability is very important to the safe operation of the forklift. Caution Caution ...
Page 63 Caution Caution Load Center of Gravity Load Center of Gravity There is difference because of the loads‘ shape, There is difference because of the loads‘ shape, gravity, such as box, board and large roller. It is very gravity, such as box, board and large roller.
Page 64 Warning! Warning! If the truck is going to tip over, do not attempt to get If the truck is going to tip over, do not attempt to get out of the truck, because the speed of tipping is much out of the truck, because the speed of tipping is much faster than you.
Page 65 Caution Caution Gravity and Stability Gravity and Stability Forklift stability depends on the combined center Forklift stability depends on the combined center of gravity of the forklift and load. When the forklift is of gravity of the forklift and load. When the forklift is unloaded, the center of gravity (CoG) remains unloaded, the center of gravity (CoG) remains unchanged.
Page 66 Caution Caution Maximum Load Maximum Load The distance between the load center and the front The distance between the load center and the front surface of forklift or load backrest (select the min) on the surface of forklift or load backrest (select the min) on the forklift is called LOAD CENTER DISTANCE.
Page 67 Caution Caution Speed and Acceleration Speed and Acceleration A static A static object object keeps keeps its its static static station station which which is is not not affected affected by by outside outside force, force, one one dynamic dynamic...
Page 68: Operation
7. Operation 7. Operation After engine has After engine has started started Check the rotation (sound or gear) of the engine. Check the rotation (sound or gear) of the engine. ：： ! ! W W a a r r n n i i n n g g ...
Page 69 Gear shifting Gear shifting ：： · · Always Always stop stop the the truck truck before before reversing reversing the ! ! Caution Caution direction of travel. direction of travel. ·...
Page 70: Pick Up
7.3 Pick Up 7.3 Pick Up · · The forks should be adjusted to maintain proper The forks should be adjusted to maintain proper balance of load. balance of load. · · Place the machine in front of the load to be Place the machine in front of the load to be handled.
Page 71: Stacking Load
7.4 Stacking Load 7.4 Stacking Load 7.5 Remove Load 7.5 Remove Load Slow down when approaching the area where the Slow down when approaching the area where the · · Slow down when approaching the load deposit Slow down when approaching the load deposit load is to be retrieved.
Page 72: Parking
Do the following things: Do the following things: 8. Parking 8. Parking （（）） Clean oil and grease stains with a cloth and Clean oil and grease stains with a cloth and 8.1 Parking Daily 8.1 Parking Daily ...
Page 73: Long Term Storage
Perform the following maintenance for long Perform the following maintenance for long term term 8.2 Long Term Storage 8.2 Long Term Storage truck storage: truck storage: When parking the truck for a prolonged period, When parking the truck for a prolonged period, （...
Page 74: Forklift Operation After Long
8.3 Forklift Operation after Long 8.3 Forklift Operation after Long- - Term Storage Term Storage （（）） Remove the antirust oil from the exposed parts. Remove the antirust oil from the exposed parts. （...
Page 75: Maintenance
9. Maintenance 9. Maintenance 9.1 Preventive Maintenance Schedule 9.1 Preventive Maintenance Schedule —Check, revise, adjust —Check, revise, adjust ×—Replace ×—Replace Note: Note: （（）） If the work place ha If the work place has a lot of dirt or other p s a lot of dirt or other pollutants, ollutants, time between...
Page 76 Every Every Check Check 1 months 1 months 3 months 3 months 6 months 6 months 1 year 1 year Service required Service required Item Item (166hrs) (166hrs) (500 hrs) (500 hrs) ...
Page 77 Every Every Check Check Service required Service required 1 months 1 months 3 months 3 months 6 months 6 months 1 year 1 year Item Item (166hrs) (166hrs) (500 hrs) (500 hrs) ...
Page 78 Every Every Check Check 1 months 1 months 3 months 3 months 6 months 6 months 1 year 1 year Service required Service required Item Item (166hrs) (166hrs) ...
Page 79 Every Every Check Check 1 months 1 months 3 months 3 months 6 months 6 months 1 year 1 year Service required Service required Item Item (166hrs) (166hrs) ...
Page 80 9.2 Torque Specifications 9.2 Torque Specifications ：： Unit Unit N•m N•m Bolt Strength Grade Bolt Strength Grade Bolt Diameter Bolt Diameter mm 4.6 5.6 6.8 8.8 6 6 4 4 - - 5 5 ...
Page 81: Periodic Replacement Of Chain And Hydraulic Parts
9.3 Periodic Replacement of Chain and Hydraulic Parts 9.3 Periodic Replacement of Chain and Hydraulic Parts Some parts are not checked during routine maintenance. Please refer to the table below for the average service life of Some parts are not checked during routine maintenance.
Page 82: Forklift Fluid Use Chart
9.4 Forklift Fluid Use Chart 9.4 Forklift Fluid Use Chart ，， Description Description Capacity(L) Capacity(L) Remark Remark Shop Sign Shop Sign Code Name Code Name LPG Engine Oil LPG Engine Oil 60 ...
Page 83: Lubrication System Drawing
9.5 Lubrication System Drawing 9.5 Lubrication System Drawing 1. General purpose lithium 1. General purpose lithium complex grease complex grease 2. Engine lubricating 2. Engine lubricating grease grease 3. Gear oil 3.
Page 84: Environmental Protection
9.6 Environmental Protection 9.6 Environmental Protection 1. Please perform truck 1. Please perform truck cleaning and maintenance at specified locations. cleaning and maintenance at specified locations. 2. Before removing the pipe, connector and related parts, please use the specified container for the used liquid 2.
Page 85: Labels
10. Labels 10. Labels https://www.forkliftpdfmanuals.com/...
Page 86 Truck Lift Lift Label Label 7. 7. Top Top Over Over Warning Warning Label Label 8. 8. Model Model Label Label 9. 9. Utilev Utilev Label Label 10. Fuel Fuel Label: Label: 11. Driving Driving Warning Warning Label Label 12. No...
Page 87 1. Danger Label: 1. Danger Label: You may be seriously or fatally injured if your body You may be seriously or fatally injured if your body WARNING: WARNING: is squeezed between the mast, the is squeezed between the mast, the frame, and/or the overhead frame, and/or the overhead guard.
Page 88 3. Mast Warning Label: 3. Mast Warning Label: Fork Warning Label: Fork Warning Label: DO NOT stand on or DO NOT stand on or under the forks or carriage; under the forks or carriage; 4. 4. failure to follow this warning may lead to serious bodily injury or death.
Page 89 . Lift Point Label . Lift Point Label: Use these labeled points for lifting forklift truck. : Use these labeled points for lifting forklift truck. Lifting from other points may damage forklift. Lifting from other points may damage forklift. ...
Page 90 7. 7. Tip Over Warning Label: Tip Over Warning Label: https://www.forkliftpdfmanuals.com/...
Page 91 8. Model Label ( 8. Model Label ( Pneumatic Pneumatic ): ): 8. Model Label ( 8. Model Label ( ): ): Cushion Cushion 9. Utilev Label: 9. Utilev Label: https://www.forkliftpdfmanuals.com/...
Page 92 Diesel Fuel Label: Diesel Fuel Label: Indicates the forklift is equipped with a Indicates the forklift is equipped with a diesel engine and should only use diesel fuel. diesel engine and should only use diesel fuel. ...
Page 93 Keep water from entering here when the forklift is being flushed with water. with water. 13.Ethyl Ether Warning Label: Do not use either to Do not use either to start forklift. start forklift. 13.Ethyl Ether Warning Label: 14. Utilev Label: 14. Utilev Label: https://www.forkliftpdfmanuals.com/...
Page 94 15. Tie Down Label: 15. Tie Down Label: Use these labeled Use these labeled points points securing securing forklift forklift during during transporting. transporting. 16. Gas Spring Lock Label: 16. Gas Spring Lock Label: https://www.forkliftpdfmanuals.com/...
Page 95 WARNING WARNING 17. Hood Cover Open Label: 17. Hood Cover Open Label: 18. Nameplate Label: 18. Nameplate Label: https://www.forkliftpdfmanuals.com/...
Page 96 19. No Riders Label: DO NOT allow riders on the DO NOT allow riders on the 19. No Riders Label: forklift. forklift. Nameplate Label Nameplate Label: Contains specifications for : Contains specifications for the forklift. the forklift.
Page 97 21. Hand Injury Risk 21. Hand Injury Risk Label: Label: DANGER DANGER 22. No 22. No Boron Antifreeze Label: Boron Antifreeze Label: 23. Antifreeze Label: 23. Antifreeze Label: https://www.forkliftpdfmanuals.com/...
Page 98 24. LPG Label: 24. LPG Label: 25. Parking Brake Label: Parking Brake Label: Indicates the Indicates the direction to move the park brake lever to direction to move the park brake lever to set or release it. set or release it.
Page 99 WARNING WARNING 26. Park Brake Warning Labels: Park Brake Warning Labels: (Operator Presence) (Operator Presence) W A R N I N G W A R N I N G SERIOUS OR FATAL INJURY MAY RESULT TO YOURSELF OR OTHERS IF NOT FOLLOWED SERIOUS OR FATAL INJURY MAY RESULT TO YOURSELF OR OTHERS IF NOT FOLLOWED This lift truck should not be operated by anyone who is not authorized and properly trained.
Page 100 28. Hydraulic oil label 28. Hydraulic oil label Tire Pressure Tire Pressure Front Front Rear Rear 29. Tire pressure 29. Tire pressure Label (Pneumatic Label (Pneumatic): ): 0.83MPa 0.83MPa 0.79MPa 0.79MPa 30.
Page 101 31 Shift Label: 31 Shift Label: 32. Operate Labels: 32. Operate Labels: INCHING INCHING BRAK BRAKE E ACCELE ELERAT RATOR 33. Noise Level Label: Noise Level Label: https://www.forkliftpdfmanuals.com/...
Page 102 34. Lubrication System Label: 34. Lubrication System Label: 35. Horn Label: 35. Horn Label: https://www.forkliftpdfmanuals.com/...
Page 103 36.Emergency Stop Label: 36.Emergency Stop Label: 37. The position of the model series on the truck 37. The position of the model series on the truck body body Each truck has a unique truck body series number, its Each truck has a unique truck body series number, its print position is at the right front side of the truck body print position is at the right front side of the truck body ...
Page 104: Truck Transporting, Lifting, Towing
11. Truck Transporting, Lifting, Towing 11. Truck Transporting, Lifting, Towing Hoist the truck Hoist the truck Use steel wire ropes through the holes in the two sides of the outside mast‘s beam and the hook of the counter Use steel wire ropes through the holes in the two sides of the outside mast‘s beam and the hook of the counter balance, then use the lifting device to hoist the truck.
Page 105 Transporting Transporting The forklift truck is designed for material handling and short The forklift truck is designed for material handling and short- - distance transportation distance transportation only only. . It is not designed for long It is not designed for long- - distance transportation.
Page 106: Performance Parameters Of Ic Forklift
12. Performance Parameters of IC Forklift 12. Performance Parameters of IC Forklift Model Model UT25C (2.2L LPG) UT25C (2.2L LPG) UT32C (2.2L LPG) UT32C (2.2L LPG) UT25C (2.2L DUAL) UT25C (2.2L DUAL) UT32C (2.2L DUAL) UT32C (2.2L DUAL) ...
Page 107 UT25C (2.2L LPG) UT25C (2.2L LPG) UT32C (2.2L LPG) UT32C (2.2L LPG) Model Model UT25C (2.2L DUAL) UT25C (2.2L DUAL) UT32C (2.2L DUAL) UT32C (2.2L DUAL) Long (mm) Long (mm) v v e e r r a a To face of forks...
Page 108 UT30P (2.2L LPG) UT35P (2.2L LPG) UT35P (2.2L LPG) Model Model UT20P (2.2L DUAL) UT20P (2.2L DUAL) UT25P (2.2L DUAL) UT25P (2.2L DUAL) UT30P (2.2L DUAL) UT30P (2.2L DUAL) UT35P (2.2L DUAL) UT35P (2.2L DUAL) ...
Page 109 UT30P (2.2L LPG) UT35P (2.2L LPG) UT35P (2.2L LPG) Model Model UT20P (2.2L DUAL) UT20P (2.2L DUAL) UT25P (2.2L DUAL) UT25P (2.2L DUAL) UT30P (2.2L DUAL) UT30P (2.2L DUAL) UT35P (2.2L DUAL) UT35P (2.2L DUAL) ...
Page 110 Model Model UT20P (4TNE92) UT20P (4TNE92) UT25P (4TNE92) UT25P (4TNE92) Rated capacity (kg) Rated capacity (kg) 2000 2000 2500 2500 Load Load center center (mm) (mm) 500 500 Max. lifting height (mm) Max.
Page 111 Model Model UT20P (4TNE92) UT20P (4TNE92) UT25P (4TNE92) UT25P (4TNE92) Long (mm) Long (mm) 3600 3600 3675 3675 e e r r l l l l i i m m Width (mm) Width (mm) ...
Page 112 Model Model UT30P (4TNE98) UT30P (4TNE98) UT35P (4TNE98) UT35P (4TNE98) Rated capacity (kg) Rated capacity (kg) 3000 3000 3500 3500 Load center (mm) Load center (mm) 500 500 Max. lifting height (mm) Max.
Page 113 Model Model UT30P (4TNE98) UT30P (4TNE98) UT35P (4TNE98) UT35P (4TNE98) v v e e Long (mm) Long (mm) 3820 3820 3870 3870 r r a a l l l l i i m m Width (mm) Width (mm) ...
Page 114 Model Model UT25C (2.4L LPG) UT25C (2.4L LPG) UT30C (2.4L LPG) UT30C (2.4L LPG) Rated capacity (kg) Rated capacity (kg) 2500 2500 3000 3000 Load Load center center (mm) (mm) Max. lifting height (mm) Max.
Page 115 Model Model UT25C (2.4L LPG) UT25C (2.4L LPG) UT30C (2.4L LPG) UT30C (2.4L LPG) Long (mm) Long (mm) v v e e r r a a To face of forks To face of forks 2380 2380 2470...
Page 116 UT20P (2.4L LPG) UT20P (2.4L LPG) UT25P (2.4L LPG) UT25P (2.4L LPG) UT30P (2.4L LPG) UT30P (2.4L LPG) UT35P (2.4L LPG) UT35P (2.4L LPG) Model Model UT20P (2.4L DUAL) UT20P (2.4L DUAL) ...
Page 117 UT20P (2.4L LPG) UT20P (2.4L LPG) UT25P (2.4L LPG) UT25P (2.4L LPG) UT30P (2.4L LPG) UT30P (2.4L LPG) UT35P (2.4L LPG) UT35P (2.4L LPG) Model Model UT20P (2.4L DUAL) UT20P (2.4L DUAL) ...
Page 118: Operation, Disassembly And Installation Of
13. Operation, Disassembly and Installation of Cab (Pneumatic) 13. Operation, Disassembly and Installation of Cab (Pneumatic) https://www.forkliftpdfmanuals.com/...
Page 119 https://www.forkliftpdfmanuals.com/...
Page 120 The operation of cab: The operation of cab: （（）） Open left door with key, enter into cab. Open left door with key, enter into cab. （（）） Close door, make sure left and right doors are closed before beginning work. Close door, make sure left and right doors are closed before beginning work. ...
Page 121: Operator Presence Sensing System(Required In Most Markets)
14. Operator Presence Sensing System(required in most markets) 14. Operator Presence Sensing System(required in most markets) DESCRIPTION OF OPERATOR PRESENCE SENSING (OPS) SYSTEM DESCRIPTION OF OPERATOR PRESENCE SENSING (OPS) SYSTEM The Operator Presence Sensing (OPS) System is available in certain marketing areas to disable traction and hydraulic The Operator Presence Sensing (OPS) System is available in certain marketing areas to disable traction and hydraulic functions if the operator is not in the proper operating position.
Page 122 Seat Belt Protection: Seat Belt Protection: If the truck is equipped with the Operator Presence Sensing System with an interlock seat belt, disconnecting the seat If the truck is equipped with the Operator Presence Sensing System with an interlock seat belt, disconnecting the seat belt buckle will have the same effect as leaving the seat, which is described in the sections above.
Page 123 1. Wire Harness End View and 1. Wire Harness End View and Pin Definition Pin Definition A- A- 20 pin plug 20 pin plug B B 8 pin plug 8 pin plug Function Function Definition Definition Controller Power + (+12 V) Controller Power + (+12 V)
Page 124 Function Function Definition Definition Parking brake Parking brake switch switch (high efficiency) (high efficiency) High and low speed changeover switch High and low speed changeover switch Closing corresponds to high speed Closing corresponds to high speed ...
Page 125 2. Wiring 2. Wiring (19) (19) (10) (10) (11) (11) (20) (20) (12) (12) (13) (13) Controller Controller (14) (14) (15) (15) (19) (19) (16) (16) (17) (17) (18) (18) https://www.forkliftpdfmanuals.com/...
Page 126 (1). (1). Manual/Automatic Manual/Automatic (2). (2). Forward Forward Gear Gear (3). (3). Reverse Reverse Gear Gear (4). (4). Seat Seat Switch Switch (5). High and Low Speed (5). High and Low Speed (6). (6). Parking Parking Brake Brake Switch Switch (7).
Page 127: Operation And Notice About Lpg Forklift
15. Operation and Notice about LPG Forklift 15. Operation and Notice about LPG Forklift The LPG fuel system is composed primarily of a cylinder, a filter, a pressure The LPG fuel system is composed primarily of a cylinder, a filter, a pressure - - reducing regulator, and a mixer. The reducing regulator, and a mixer.
Page 128 4. Changing Fuels While the Engine 4. Changing Fuels While the Engine is Running and the is Running and the Truck is Stationary Truck is Stationary (1) To convert from LPG to gasoline, flip the (1) To convert from LPG to gasoline, flip the dual fuel toggle switch directly dual fuel toggle switch directly from LPG to GAS.
Page 129 8. Cylinder 8. Cylinder (1) Functions (1) Functions Composed of a safety valve, an LPG filling port, an outflow quick connector, and corresponding accessories. The cylinder is Composed of a safety valve, an LPG filling port, an outflow quick connector, and corresponding accessories. The cylinder is the fuel storage system for LPG forklift truck.
Page 130 (3) Cylinder Structure (3) Cylinder Structure 1. Fixed Pin 1. Fixed Pin- - T T ank Loc ank Locator ator 5. Outlet Shut 5. Outlet Shut- - off Valve off Valve ...
Page 131 Cylinder Replacement Steel straps US only Cylinder Replacement Steel straps US only 1. 1. Park Park the the forklift forklift per per the the procedure procedure on on page page 40. 2. 2. Close Close the the LPG LPG outlet...
Page 132 5. Keep holding the lock catch 5. Keep holding the lock catch up, and push up tensioner up, and push up tensioner 6. Keep the lock catch out and pull downward the whole 6. Keep the lock catch out and pull downward the whole device until it touches cylinder.
Page 133 10. Method of Securing Cylinder Steel straps only (Fabric straps pictured) 10. Method of Securing Cylinder Steel straps only (Fabric straps pictured) 1. Lift the cylinder onto the truck with the arrow pointing 1. Lift the cylinder onto the truck with the arrow pointing 2.
Page 134 5. Cause the buckle belt to become basically taut. 5. Cause the buckle belt to become basically taut. 6. Continue to pull tight with your left hand. Firmly grip 6. Continue to pull tight with your left hand. Firmly grip Keep the lock catch pulled out;...
Page 135 Slowly open the cylinder shut-off valve. DO NOT use until you have checked and found no leaks. If there Slowly open the cylinder shut-off valve. DO NOT use until you have checked and found no leaks. If there 9.
Page 136 11. Use precautions 11. Use precautions When preparing When preparing to fill to fill the cylinder the cylinder with LPG, with LPG, first open first open the shut-off val the shut-off valve. After ve. After you have finished filling, close have finished filling, close the inlet shut-off valve.
Page 137 (13) Before the cylinder is re-installed, the cylinder should be positioned according to the vertical installation mark on (13) Before the cylinder is re-installed, the cylinder should be positioned according to the vertical installation mark on the cylinder body.
Page 138 Service & maintenance Service & maintenance （（）） This truck has undergone pressure trials and performance testing before leaving factory. If there is performance This truck has undergone pressure trials and performance testing before leaving factory. If there is performance failure, strictly forbid repairing without permission.
Page 139 IMPCO Single Fuel System IMPCO Single Fuel System https://www.forkliftpdfmanuals.com/...
Page 140: Operational Method Of Lead Acid Battery Lead Acid Battery
16. Operational Method of Lead Acid Battery 16. Operational Method of Lead Acid Battery Lead acid battery and its application Lead acid battery and its application 1. Lead acid battery and its application 1. Lead acid battery and its application Lead acid battery is used for power start engine, and it can be for voltage regulation and overload generator substitute Lead acid battery is used for power start engine, and it can be for voltage regulation and overload generator substitute power, i...
Page 141 ：： Green Green ：： Sufficiently charged. Sufficiently charged. ：：：： White White Insufficiently charged. Insufficiently charged. ：：：： Replace Replace battery battery. . Maintenance Maintenance- - free battery, maintenance free battery, maintenance ...
Page 142 Check and make sure the electrolyte is Check and make sure the electrolyte is between between "UPPER "UPPER LEVEL" LEVEL" and and "LOWER "LOWER LEVEL" LEVEL" ：： "UPPER LEVEL" "UPPER LEVEL" ：： "LOWER LEVEL" "LOWER LEVEL"...
Page 143 2.4. Before recharging 2.4. Before recharging When battery is recharging, the generated hydrogen is flammable and explosive gas, so pay attention to the following When battery is recharging, the generated hydrogen is flammable and explosive gas, so pay attention to the following item before operation: item before operation: ...
Page 144 3. Notice for usage 3. Notice for usage Battery can produce explosive gas, electrolyte has corrosive, and the current can burn skin from battery producing. At Battery can produce explosive gas, electrolyte has corrosive, and the current can burn skin from battery producing. At ：...
Page 145: Use Installation And 18. Related Safety Instruction And Standard
17. Use Installation and Sa 17. Use Installation and Safety Rules of Attachment fety Rules of Attachment 《《 The attachment is in accordance to International standard ISO2328 The attachment is in accordance to International standard ISO2328 Hook Hook- - on type fork arms and carriages on type fork arms and carriages - - ...
Page 146 Check and Maintenance: Check and Maintenance: （（）） Check the clearance of carriage beam and below Check the clearance of carriage beam and below catch of attachment catch of attachment according to the attachment manual. according to the attachment manual.
Page 147 UT20P (PSI 2.4L LPG) value of sound power. value of sound power. UT20P (PSI 2.4L DUAL) UT20P (PSI 2.4L DUAL) UT25P (PSI 2.4L LPG) UT25P (PSI 2.4L LPG) Noise emission Noise emission UT25P (PSI 2.4L DUAL) UT25P (PSI 2.4L DUAL)
Page 148 Maintenance Record Maintenance Record Maintenance Maintenance Date Date Item of Maintenance Item of Maintenance Personnel Personnel https://www.forkliftpdfmanuals.com/...
Page 149 UTILEV TECHNICAL PUBLICATIONS UTILEV TECHNICAL PUBLICATIONS ― ― UTILEV is a registered trademark. THE UTILITY LIFT TRUCK and UTILITY YOU CAN TRUST are UTILEV is a registered trademark. THE UTILITY LIFT TRUCK and UTILITY YOU CAN TRUST are trademarks in the United States and certain other jurisdictions trademarks in the United States and certain other jurisdictions .

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