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Summary of Contents for UTILEV UT13PTE
- Page 1 2.0t 3-Wheel Battery Counte 2.0t 3-Wheel Battery Counterbalanced Forklift T rbalanced Forklift Truck ruck – – Service Manual Service Manual Part No. 76002086 Part No. 76002086 https://www.forkliftpdfmanuals.com/...
- Page 2 Updated technical service information may be available from your local authorized UTILEV® distributor. Service Manuals provide general local authorized UTILEV® distributor. Service Manuals provide general guidelines for guidelines for maintenance and service and are intended for use by trained and experienced technicians.
- Page 3 Pump Pump Rated capacity(t)/ Load Rated capacity(t)/ Load Model Model Driven Driven controller controller controller controller Center(mm) Center(mm) UT13PTE UT13PTE 1.3 / 500 1.3 / 500 CURTIS CURTIS 1234×2 1234×2 CURTIS CURTIS 1234 1234 UT15PTE UT15PTE 1.5 / 500 1.5 / 500 CURTIS CURTIS 1234×2...
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Page 4: Table Of Contents
Contents Contents Foreword Foreword Drive Drive System System .......................................... 1 1 Gearbox ....................... 1 Gearbox ....................... 1 Steering Steering System System ............................... -
Page 5: Drive Drive System System
Drive Drive System System The drive system adopts a dual-motor front wheel drive, wherein the left and right drive wheels The drive system adopts a dual-motor front wheel drive, wherein the left and right drive wheels are driven independently by different motors, the rotation speed of the left and right motors is are driven independently by different motors, the rotation speed of the left and right motors is controlled controlled by the re... - Page 6 Structure Structure https://www.forkliftpdfmanuals.com/...
- Page 7 The brake rocker arm has three holes The brake rocker arm has three holes Air bleed pl Air bleed plug: after add ug: after adding brake fluid ing brake fluid, loosen the b , loosen the bleed plug to leed plug to expel any tr expel any trapped air apped air.
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Page 8: Steering Steering System System
Steering Steering System System The steering system consists of the steering device and the The steering system consists of the steering device and the steering axle. steering axle. Steering device Steering device The steering device consists of the steering wheel, upper shaft assembly, universal joint, lower The steering device consists of the steering wheel, upper shaft assembly, universal joint, lower shaft assembly, bearings, snap rings, steering tube, steering gear, priority valve, clamping lever, shaft assembly, bearings, snap rings, steering tube, steering gear, priority valve, clamping lever,... -
Page 9: Steering Axle
Steering axle Steering axle Italian-mad Italian-made steering axle with e steering axle with a compact structure, see a compact structure, see Figure 2-3. Figure 2-3. 1. 1. Fastening Fastening spindle spindle 2. 2. Bracket Bracket 3. 3. Nut 4. - Page 10 Precautions for use: Precautions for use: In the event of oil leakage from the cylinder body, check and replace the seal rings (12,14, In the event of oil leakage from the cylinder body, check and replace the seal rings (12,14, 16).
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Page 11: Braking Braking System System
Braking Braking System System The braking system includes operation of the hand brake and foot brake. The hand brake The braking system includes operation of the hand brake and foot brake. The hand brake consists of a lever and cable; the foot brake consists of a brake pedal, brake master cylinder, consists of a lever and cable;... -
Page 12: Hand Brake
Hand brake Hand brake The hand brake device has a pull cable mechanism. Together with the foot brake it is connected The hand brake device has a pull cable mechanism. Together with the foot brake it is connected to automatically assist brakes that act on to automatically assist brakes that act on the front wheels. -
Page 13: Hydraulic Hydraulic System System
Hydraulic Hydraulic System System As high-pressure oil from the main oil pump flows through the priority valve, it is As high-pressure oil from the main oil pump flows through the priority valve, it is divided between divided between two circuits. -
Page 14: Multi-Way Valve
Multi-way valve Multi-way valve Fault Fault Possible Possible cause cause Corrective Corrective measure measure Readjust pressure and tighten Readjust pressure and tighten Pressure adjusting screw loose Pressure adjusting screw loose screw screw Pressure adjusting spring distorted Pressure adjusting spring distorted Replace Replace Safety valve pressure... - Page 15 Pressure adjustment of main safety valve Pressure adjustment of main safety valve The main safety valve pressure is preadjusted at the factory should not be readjusted by the user The main safety valve pressure is preadjusted at the factory should not be readjusted by the user under normal conditions.
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Page 16: Hydraulic Schematic Diagram
Hydraulic schematic diagram Hydraulic schematic diagram Figure 4-1 Hydraulic System Figure 4-1 Hydraulic System Diagram Diagram Tonnage Tonnage 1.3 t t 1.5 t t 1.6 t t 1.8 t t 2.0 t t Item Item Main Main relief relief valve valve... -
Page 17: Lifting Lifting System System
Lifting Lifting System System Fault Fault Possible Possible cause cause Remedy Remedy Fork carriage and Fork carriage and Replace piston seal rings or Replace piston seal rings or Excessive wear on tilt cylinder seal rings. Excessive wear on tilt cylinder seal rings. cylinder cylinder mast tilt without... -
Page 18: Mast
Mast Mast The basic mast has a lifting height of 3 m and consists of the inner mast, outer mast, chains, fork The basic mast has a lifting height of 3 m and consists of the inner mast, outer mast, chains, fork carriage, rollers and other components. -
Page 19: Lift Cylinder
Lift cylinder Lift cylinder 1. 1. Piston Piston rod 2. 2. AF AF dustproof dustproof ring ring 3. 3. B3 B3 dustproof dustproof ring ring 4. 4. O-ring O-ring 5. 5. Guide Guide sleeve sleeve 6. 6. Cylinder Cylinder body body 7. -
Page 20: Tilt Cylinder
Tilt cylinder Tilt cylinder 1. 1. Ring Ring 2. 2. Spherical Spherical bearing bearing 3. 3. Oil Oil cup 4. 4. Washer Washer 5. 5. Nut 6. 6. Bolt Bolt 7. 7. Piston Piston rod 8. 8. AM AM dustproof dustproof ring ring... -
Page 21: Electrical Electrical System System
Electrical Electrical System System Controller Controller The MOS chopper series represents a state-of-the-art answer to the needs of the 21st century. To The MOS chopper series represents a state-of-the-art answer to the needs of the 21st century. To ensure that products remain on the market without running the risk of becoming technically ensure that products remain on the market without running the risk of becoming technically obsolete, the MOS series offers... - Page 22 Other protection: if any of the Other protection: if any of the following situations occurs, the main contactor will not close following situations occurs, the main contactor will not close – – Power Power unit is unit is not fun not functioning ctioning...
- Page 23 CURTIS CURTIS 1234 1234 Controll Controller er Fault Fault Code Code T T able able The red and yellow LEDs on the controller housing have different display modes to indicate the The red and yellow LEDs on the controller housing have different display modes to indicate the type of fault condition, as shown type of fault condition, as shown in the following table: in the following table:...
- Page 24 Instrument Instrument display display Handheld display fault Handheld display fault Possible cause Possible cause Display Display code code code code 1. Controller is performance-limited at this temperature 1. Controller is performance-limited at this temperature (above 85°C). (above 85°C). Controller Overtemp Controller Overtemp 2.
- Page 25 Instrument Instrument display display Handheld display fault Handheld display fault Possible cause Possible cause Display Display code code code code 3. Bad crimps or faulty wiring. 3. Bad crimps or faulty wiring. 1. Open or short on driver load. 1.
- Page 26 Instrument Instrument display display Handheld display fault Handheld display fault Possible cause Possible cause Display Display code code code code 2. See 1311 menu Monitor » Controller VCL Error 2. See 1311 menu Monitor » Controller VCL Error Module and VCL Error.
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Page 27: Circuit Diagram
Circuit diagram Circuit diagram KEYSWITCH KEYSWITCH SA2-2 SA2-2 SS1 (STEERING) SS1 (STEERING) SL SL TURN LIGHT TURN LIGHT BRAKE LIGHT BRAKE LIGHT ACID BATTERY ACID BATTERY enGageIV enGageIV TEMPERATURE TEMPERATURE REVERSE LIGHT REVERSE LIGHT SS2 (TILT) SS2 (TILT) BEAM SWITCH BEAM SWITCH... - Page 28 Maintenance Record Maintenance Record Maintenance Maintenance Date Date Operation Operation personnel personnel https://www.forkliftpdfmanuals.com/...
- Page 29 UTILEV TECHNICAL PUBLICATIONS UTILEV TECHNICAL PUBLICATIONS UTILEV is a registered trademark. THE UTILITY LIFT TRUCK and UTILITY YOU CAN TRUST are UTILEV is a registered trademark. THE UTILITY LIFT TRUCK and UTILITY YOU CAN TRUST are “ “...
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