Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for SDKELI KS06 AOPD Series
Summary of Contents for SDKELI KS06 AOPD Series
- Page 1 Special dealers within the EC Please visit the company website： www.sdkeli.com TEL: 86-537 2168110 FAX: 86-537 2331667 WEB: www.sdkeli.com Service Tel: 400 666 0416 ADD: No. 46, Haichuan Road, Jining High-tech Zone, Shandong Province, 272000, P. R. China...
- Page 2 KS06 AOPD (Type 4) Operation Manual (2021.02) Jining KeLi Photoelectronic Industrial Co., Ltd.
-
Page 3: Table Of Contents
Content Ⅰ．Legislation and standards ....................1 Ⅱ．User instructions ......................... 2 Ⅲ . Precautions on safety ......................3 Ⅳ . Precautions for safe use ..................... 4 Ⅴ . Meaning of symbols ......................4 Section1 Product description ..................... 5 1.1.System components ......................5 1.1.1 Light curtain ...................... - Page 4 Section4 Maintenance ......................55 4.1.Inspection at startup and when changing operators ............55 4.2.Inspection for the guarded machine ................... 56 4.3.Items to inspect every 6 months or when machine settings are changed ......56 Section5 Troubleshooting ......................57...
-
Page 5: Ⅰ．legislation And Standards
Ⅰ．Legislation and standards (1) KS06 AOPD complies with the following legislations and standards: EU legislations Machinery Directive 2006/42/EC EMC Directive 2014/30/EU European Standards EN 61496-1 (Type 4 ESPE) EN 61496-2 (Type 4 AOPD) EN ISO 13849-1 (Category 4 、 PL e) EN 61326-1 International Standards IEC 61496-1 (Type 4 ESPE),... -
Page 6: Ⅱ．user Instructions
Ⅱ．User instructions Read this manual thoroughly and confirm the product from the appearance before installing, operating and maintaining KS06 light curtain. Please contact us if you have any questions or comments. (1) Quality Assurance KELI makes no warranty or representation, express or implied, regarding non-infringement, merchantability, or fitness for particular purpose of the products. -
Page 7: Ⅲ . Precautions On Safety
When the product's rating, performance, or structure changes, the product's specifications will change accordingly. For the change of product specifications, our company will not notify, if in doubt, please contact us. (6) Errors and Omissions The contents of the manual have been made as accurate and complete as possible, but there is no guarantee that there are no errors or omissions in this manual.The Company shall not be responsible for any errors or omissions that may have occurred in this specification. -
Page 8: Ⅳ . Precautions For Safe Use
Ⅳ . Precautions for safe use Make sure to observe the following precautions that are necessary for ensuring safe use of the product. (1) Thoroughly read this manual and understand the installation procedures, operation check procedures, and maintenance procedures before using the product. (2) KS06 light curtain should only be installed, checked, and maintained by a qualified person. -
Page 9: Section1 Product Description
Section1 Product description 1.1.System components KS06 AOPD is a protection system composed of controller, light curtain (including emitter and receiver), transmission cable, power cable and accessories 。 Fig 1.1 KS06 AOPD System components KS06G safety light curtain is a protection system composed of light curtain (including emitter and receiver), transmission cable and accessories. -
Page 10: Controller
1.1.2 Controller Controller supplies power for emitter and receiver; processes signals transmitted from receiver;sends out signal through output signal switching device(OSSD), controlling the forced stroke stop circuit or alarm circuit of machine. Controller is an indispensable process to test the signal from receiver or test the output signal sent by itself. - Page 11 Fig 1.4.B CPSII controller-double-side protection Sheet1.1 The operating state of CPSII When the AOPD is on non-protection, other safety preventive measures need to be adopted! Selection switch: Selection switch is set on the panel of double-side protection controller to set detection zone.
-
Page 12: Transmission Cable
It is placed inside the electrical cabinet of machine. Its operating state is shown in sheet1.2. Sheet1.2 The operating state of CQ2 When the AOPD is on non-protection, other safety preventive measures need to be adopted! 1.1.3 Transmission cable The transmission cable is utilized for transmitting signals between emitter/receiver and controller. List of Specifications for Transmission cable: product Specifications... -
Page 13: Power Cable
Fig 1.6.B Single-end transmission cable for KS06 AOPD Fig 1.6.C Transmission cable for KS06G Fig 1.6.D Transmission cable for KS06G cascaded safety light curtain 1.1.4 Power cable The power cable connects AOPD with power supply, transmitting signal sent from controller to electric equipment of machine and other controlled systems. -
Page 14: Specifications
1.2 Specifications The entire machine specification of AOPD with the relay contact output is as follows: Note: The maximum quantity of beams for E type is 40 and the beam spacing for E type is only 40mm. The maximum operating range is 40m when the quantity of beams is from 4 to 16 and 30m for the quantity of beams is from 18 to 40. - Page 15 The entire machine specification of KS06G is as follows: Note: The maximum quantity of beams for E type is 40 and the beam spacing for E type is only 40mm. The maximum operating range is 40m when the quantity of beams is from 4 to 16 and 30m for the quantity of beams is from 18 to 40.
- Page 16 The entire machine specification of cascaded AOPD is as follows: Note 1: When 4 sets of light curtains are cascaded or the total quantity of light beams is more than 144 for cascaded light curtain, the power consumption should be selected 30W controller, which needs special customization;...
- Page 17 The entire machine specification of KS06G cascaded safety light curtain is as follows: Note: The entire machine specification of cascaded safety light curtain does not contain installation bracket, please specify the installation bracket when ordering. The specification for emitter/receiver of the last cascaded subsidiary light curtain is as follows ： - 13 -...
- Page 18 The entire machine specification of KS06Q area protective device with the relay contact output is as follows: The beam spacing of KS06QA and KS06QB series can be customized: 40×N (N is an integer) . The specification for emitter/receiver of he KS06Q area AOPD is as follows: The entire machine specification of KS06Q area protective device with the transistor output is as follows: - 14 -...
- Page 19 The specification for emitter/receiver of he KS06Q area safety light curtain is as follows: The beam spacing of KS06QA and KS06QB series can be customized: 40×N (N is an integer) . The specification of CPSII controller is as follows: The specification of CQ2 is as follows: - 15 -...
- Page 20 The specification of transmission cable is as follows ： The specification of power cable is as follows: Sheet1.3 Code of bracket installation Form Code ZC mounting Pipe mounting Double-arm side mounting-with reducer Double-arm side mounting- T-groove T-groove mounting Scatter shield mounting Scatter shield pipe mounting Scatter shield double-arm mounting Magnatic attachment mounting...
-
Page 21: Technical Parameters
1.3 Technical parameters Sheet 1.4 Technical parameters of CPSII/CQ2 Supply voltage AC100V to 230V,50/60HZ DC24V±10% Temperature Operating：-10℃～ 55℃ Storage：-40℃～ 70℃ Humidity Operating：35%RH ～ 85%RH Storage：35%RH ～ 95%RH Output Relay contact output Output contact capacity 5A,AC250V/DC30V（Resistive load)） Power consumption ＜ 15W Response time ＜... -
Page 22: Ks06 Aopd/Ks06G Safety Light Curtain Parameter Table
1.3.1 KS06 AOPD/KS06G safety light curtain Parameter table H-protective height,J-length of emitter/receiver,L-length of steel pipe,C-length of scatter shield （unit：mm） The □ in the specification means the Operating range series number, A-0 ~ 6m, B-0 ~ 12m, D-0 ~ 20m, E-0 ~ 40m(4 ~ 16 beam)/ 30m(18 ~ 40 beam); G-2 ◇ T denotes safety light curtain. Beam spacing 10（Detection capability 18）... - Page 23 Beam spacing 20（Detection capability 28） MTTF MTTF Specification (Year) (1/h) (Year) KS06 □ 0620 6.44E-09 KS06 □ 0820G-2 ◇ T 6.44E-09 KS06 □ 1020G-2 ◇ T 7.04E-09 KS06 □ 1420G-2 ◇ T 7.04E-09 KS06 □ 1620G-2 ◇ T 7.76E-09 KS06 □ 1820G-2 ◇ T 7.76E-09 KS06 □...
- Page 24 Beam spacing 30（Detection capability 38） MTTF MTTF Specification (Year) (1/h) (Year) KS06 □ 0630G-2 ◇ T 6.44E-09 KS06 □ 0830G-2 ◇ T 6.44E-09 KS06 □ 1030G-2 ◇ T 7.04E-09 KS06 □ 1230G-2 ◇ T 7.04E-09 KS06 □ 1430G-2 ◇ T 7.04E-09 KS06 □...
- Page 25 Beam spacing 40（Detection capability 48） MTTF MTTF Specification (Year) (1/h) (Year) KS06 □ 0440G-2 ◇ T 5.94E-09 KS06 □ 0640G-2 ◇ T 6.44E-09 KS06 □ 0840G-2 ◇ T 6.44E-09 KS06 □ 1040G-2 ◇ T 7.04E-09 KS06 □ 1240G-2 ◇ T 1000 7.04E-09 KS06 □...
-
Page 26: Ks06 Cascaded Aopd/Ks06G Cascaded Safety Light Curtain Parameter Table
1.3.2 KS06 cascaded AOPD/KS06G cascaded safety light curtain Parameter table H-protective height,J1-length of main light curtain,J1-length of subsidiary light curtain,L-length of steel pipe, C-length of scatter shield （unit：mm） The □ in the specification means the Operating range series number, A-0 ~ 6m, B-0 ~ 12m, D-0 ~ 20m,E-0 ~ 40m(4 ~ 16 beam)/ 30m(18 ~ 40 beam);... - Page 27 Beam spacing 20（Detection capability 28） MTTF MTTF Specification (Year) (1/h) (Year) KS06 △□ 0820G-2 ◇ T 6.44E-09 KS06 △□ 1020G-2 ◇ T 7.04E-09 KS06 △□ 1220G-2 ◇ T 7.04E-09 KS06 △□ 1420G-2 ◇ T 7.04E-09 KS06 △□ 1620G-2 ◇ T 7.76E-09 KS06 △□...
- Page 28 Beam spacing 30（Detection capability 38） MTTF MTTF Specification (Year) (1/h) (Year) KS06 △□ 0630G-2 ◇ T 6.44E-09 KS06 △□ 0830G-2 ◇ T 6.44E-09 KS06 △□ 1030G-2 ◇ T 7.04E-09 KS06 △□ 1230G-2 ◇ T 7.04E-09 KS06 △□ 1430G-2 ◇ T 7.04E-09 KS06 △□...
- Page 29 Beam spacing 40（Detection capability 48） MTTF MTTF Specification (Year) (1/h) (Year) KS06 △□ 0440G-2 ◇ T 5.94E-09 KS06 △□ 0640G-2 ◇ T 6.44E-09 KS06 △□ 0840G-2 ◇ T 6.44E-09 KS06 △□ 1040G-2 ◇ T 7.04E-09 KS06 △□ 1240G-2 ◇ T 1000 7.04E-09 KS06 △□...
-
Page 30: Dimensions Of Major Parts
1.4 Dimensions of major parts CPSII controller CQ2 controller Emitter/Receiver Double-arm pipe Controller support Support seat Q-clamp - 26 -... - Page 31 Bracket arm Steel pipe Bracket seat ZC-mounting bracket Upper vibration-reducer Lower vibration-reducer - 27 -...
- Page 32 L-bracket KS scatter shield Floor column base Floor scatter shield - 28 -...
-
Page 33: Section2 Installation And Wiring
Section2 Installation and wiring Please read the warnings carefully before installing, to avoid faulty installation which may cause personal injury. 2.1 Installation requirements WARNING Make sure that the machine is OFF while installing, failure to do so may resulting in serious injury. Do not use this sensor for machines that cannot be stopped by electrical control. - Page 34 Correct installation - 30 -...
-
Page 35: Safety Distance
2.1.2 Safety distance WARNING Make sure to secure the safety distance (S) between the KS06 and the hazardous part. Otherwise, the machine may not stop before a person reaches the hazardous part, resulting in serious injury. CAUTION The response time of a machine is the time period from when the machine receives a stop signal to when the machine's hazardous part stops. - Page 36 [Calculation example] Tm = 0.29s, Ts = 0.02s, d= 14mm: S= 2,000mm/s×(0.29s+0.02s) +8 × (14mm -14mm) = 620mm . . . Formula (2) If the result < 100mm, use S = 100mm. If the result exceeds 500mm, use the following expression where K = 1,600mm/s. S= 1,600mm/s ×...
-
Page 37: Distance From Reflective Surfaces
2.1.3 Distance from reflective surfaces WARNING Install the sensor system so that it is not affected by reflective surfaces. Failure to do so may hinder the normal detection, resulting in serious injury. Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls, floors, ceilings, or workpieces, as shown in Fig 2.4. -
Page 38: Installation
Fig 2.5.C Set up isolation devices between systems to eliminate interference 2.2 Installation 2.2.1 Mutual interference prevention Installation of CPS Ⅱ controller: CPSII is installed on the bed support of machine through controller support, the procedures are as follows: A. Select proper position according to the external dimensions of the controller. -
Page 39: Mutual Interference Prevention
2.2.2 Mutual interference prevention WARNING Install the emitter and receiver in parallel,so that their vertical direction should match. If the vibration of the work environment exceeds the specified value, other measures should be taken to reduce the vibration. Installation should strictly abide by the provisions of the safe distance. Refer to 3.1.2 about calculation of actual safety distance. - Page 40 1. In the premise of ensuring the safety distance, select proper installation position on the machine bed piece, drill and tap according to dimensions shown in Fig2.8.C. Attention must be given in locating the drilling hole to ensure that the emitter and receiver are parallel and aligned after being installed. 2.
- Page 41 Fig 2.9.D Fig 2.9.C Emitter/Receiver is fixed on the machine through an adjustable pipe-mounting support. This way is generally applied to open press and four column hydraulic press. The form of installation is shown in Fig2.9. 1. Install the adjustable pipe-mounting support ●...
- Page 42 ① Support ② Double-arm pipe ③ Emitter/Receiver ④⑤ KS pipe-mounting fixing clamp ⑥ KS06 upper vibration-reducer ⑦ KS06 lower vibration-reducer ⑧⑨ M8×25 inner hexagon screw , Φ8 elastic washer ⑩ M5×25 inner hexagon screw , Φ5 elastic washer,M5 square nut Fig 2.10.B Fig 2.10.A Fig 2.10.D...
- Page 43 4) Double-arm side mounting-T-groove (SCT) Fig2.11 Double-arm side mounting-T-groove(SCT) ① Emitter/Receiver ② Support ③ Double-arm pipe ④ Q-clamp ⑤ T-bolt--M6×24 ⑥ M6 hexagon nut, Φ6 elastic/plain washer ⑦⑧ M8×25 inner hexagon screw 、 Φ8 elastic washer ⑨ M5×25 inner hexagon screw 、 Φ5 elastic washer 、 M5 square nut Fig 2.11.B Fig 2.11.C Fig 2.11.A...
- Page 44 5) T-groove mounting (TC) Emitter/receiver contains T-groove itself, when the space is too limited to adopt the three installation forms mentioned above, T-groove installation is another solution for consideration. Fix Emitter/Receiver on machine bed by T-bolts and L-brackets. The form of installation is showing in Fig2.12. The procedures are as follows: 1.
- Page 45 Scatter shield installation To avoid and reduce the loss of Emitter/Receiver caused by collision and impact in the course of use, installing scatter shield is a way to protect Emitter/Receiver.There are four main forms to install scatter shield, namely scatter shield side mounting, scatter shield front mounting, scatter shield pipe mounting and scatter shield double-arm mounting.
- Page 46 7) Scatter shield mounting ( FZC )- Scatter shield side mounting Fig 2.14 Scatter shield side mounting ① Emitter/Receiver ② Scatter Shield ③ T-bolt-M6×14.5 ④ M6 hexagon nut, Φ6 elastic/plain washer ⑤ L-bracket ⑥ M6×16 inner hexagon screw, Φ6 elastic/plain washer Fig 2.14.A Fig 2.14.B Fig 2.14.C...
- Page 47 8) Scatter shield pipe mounting (GF) Fig 2.15 Scatter shield pipe mounting (GF) ① Emitter/Receiver ② Scatter Shield ③ T-bolt-M6×14.5 ④ M6 hexagon nut, Φ6 elastic/plain washer ⑤ T-bolt-M6×24 ⑥ M5×25 inner hexagon screw, Φ5 elastic washer ⑦ M5 square nut ⑧ Q-clamp Fig 2.15.A Fig 2.15.B 1.
- Page 48 9) Scatter shield double-arm mounting (SF) Fig 2.16 Scatter shield double-arm mounting (SF) ① Emitter/Receiver ② Scatter Shield ③ T-bolt-M6×14.5 ④ M6 hexagon nut, Φ6 elastic/plain washer ⑤ T-bolt-M6×24 ⑥ M5×25 inner hexagon screw, Φ5 elastic washer ⑦ M5 square nut ⑧ Q-clamp Fig 2.16.A Fig 2.16.B 1.
- Page 49 10) Scatter shield column mounting (FL) Fig 2.17 Scatter shield column mounting(FL) Fig 2.17.A Fig 2.17.B ① M8×30 inner hexagon cone end set screw ② M12×120 expansion bolt ③ Floor scatter shield ④ Floor column base ⑤ Floor column base plate 1.
-
Page 50: Wiring
2.3 Wiring 2.3.1 Matters needing attention WARNING Wiring when the power of KS06 is turned OFF Double or reinforced insulation must be applied between the input/output interface and dangerous voltage, otherwise may lead to electric shock. The two OSSDs must be used together; otherwise it may reduce the safety of the system. Properly perform the wiring after confirming the signal names of all the terminals. -
Page 51: Wiring About Cpsii Controller
2.3.2 Wiring about CPSII controller Power cable between controller and the electric equipment of machine is 7-core cable, in which the terminal of controller is connected by 7-core socket connector. At the time of wiring, connect to AC100 to 230V power supply according to the numerical values marked on the nameplate, or connect to DC24V power supply. - Page 52 WARNING In general, NC contacts should not be used as the control contact for safe purpose! Our company will not be responsible for control failure resulted by poor contact or disconnection of the circuit. Other safety measurements must be adopted when NC contacts have to be connected into the circuit.
-
Page 53: Wiring About Cq2 Controller
2.3.3 Wiring about CQ2 controller The power cable between controller and the electric equipment of machine is 7 -core cable, in which the terminal of controller is connected by 12-core connection terminals. At the time of wiring, connect to AC100 to 230V or DC24V power supply according to the numerical values marked on the nameplate. -
Page 54: Wiring About Ks06G Safety Light Curtain
2.3.4 Wiring about KS06G Safety Light Curtain Power supply of KS06G is DC24V, it can output transistor control signal directly. Wiring about the NPN and PNP output are shown in the following figure. Fig 2.24 KS06G Safety Light Curtain PNP output Fig 2.25 KS06G Safety Light Curtain NPN output 2.3.5 Wiring about KS06G Cascaded Safety Light Curtain KS06G cascaded safety light curtain is powered by DC24V power supply, and can output the... - Page 55 Fig 2.26 KS06G cascaded Safety Light Curtain PNP output Fig 2.27 KS06G cascaded Safety Light Curtain NPN output ASSEMBLY ABOUT CONNECTOR ● At the time of assembly, use the plug for insertion, the plug key tallies the groove, jogs the end of plug, then fasten the cage nut clockwise.
-
Page 56: Section3 Check And Debugging
Section3 Check and debugging WARNING Make sure to test the operation of KS06 after installation to verify that KS06 operates as intended. Make sure to stop the machine until the test is complete. Unintended function settings may cause a person to go undetected, resulting in serious injury. After installation, the highest level administrator must use the following checklist to verify the operation, placing a check mark in each of the boxes. -
Page 57: Checking That Hazardous Parts Stop While The Machine Operates
Then move the test piece along the edges of the protective field, as shown in figure ② , the red OFF- state indicator on the receiver is on. Remove the test piece, the green ON-state indicator on the receiver is Fig 3.1 Schematic Diagram of the Test Method of the Test Piece in the Detection Area □When use EDM function, if KS06 light curtain is in light-shaded state and the input of the external device is OFF, the system turns into lockout state. - Page 58 5. Ensure that the safety distance and relative altitude height are both correct. 6. Fasten firmly all the installed screws on AOPD. 2）angle adjustment of muting function If muting function needs to be realized, the angle of cam can be adjusted according to the situation shown in Fig4.1 on the premise of safety.
-
Page 59: Section4 Maintenance
Section4 Maintenance WARNING Perform daily and 6-month inspection for KS06. Otherwise, the system may fail to work properly, resulting in serious injury. Do not try to disassemble, repair, or modify this product. Doing so may cause the safety functions to stop working properly. CAUTION Hot plugging for the connectors of KS06 is forbidden! To ensure safety, keep a record of the inspection results. -
Page 60: Inspection For The Guarded Machine
4.2.Inspection for the guarded machine □The hazardous parts are movable when nothing is in the detection zone. □The hazardous parts stop immediately when a test piece is inserted into the detection zone. □The hazardous parts remain stopped as long as the test piece is in the detection zone. □The hazardous parts stop when the power of the KS06 is turned OFF while nothing is in the detection zone. -
Page 61: Section5 Troubleshooting
Section5 Troubleshooting WARNING Do not try to disassemble, repair, or modify this product. Otherwise may cause the safety functions to stop working properly. Disassemble of AOPD and machine Sheet 5.1 Phenomena of fault Cause Solution AOPD can not work, all the No supply voltage Couple in correct power supply indicators are off... - Page 62 Troubleshooting of controller Sheet 5.2 Phenomena of fault Cause Solution No supply voltage Couple in correct power supply Replace the power fuse with a new one The power fuse blowing out of the same specification, 5×20/1A Power cable fault or bad contact Check and repair power cable and The AOPD does not work, all the for socket connector...
- Page 63 Troubleshooting of emitter/receiver Sheet 5.3 Phenomena of failure Cause Solution Check and repair transmission Transmission cable failure cable and the wiring All the indicators in emitter or Replace emitter or receiver with receiver are off Emitter or receiver failure the same specification one Bad beam focusing Make the beam focusing well The filter plate surface of emitter...
- Page 64 - 60 -...
Need help?
Do you have a question about the KS06 AOPD Series and is the answer not in the manual?
Questions and answers