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Tatoma EMV-8 Instruction Manual

Towed vertical mixers
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INSTRUCTION MANUAL
TOWED VERTICAL MIXERS
MODELS:
EMV-8, EMV-9, EMV-10, EMV-12
EMV-14, EMV-17
EMV-14.5B, EMV-16B, EMV-18B
EMV-20B, EMV-22B, EMV-24B
EMV-26B, EMV-17BB, EMV-20BB
EMV-8P, EMV-9P, EMV-10P
EMV-12P, EMV-14P
VERSION:
FEBRUARY 2006

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Summary of Contents for Tatoma EMV-8

  • Page 1 INSTRUCTION MANUAL TOWED VERTICAL MIXERS MODELS: EMV-8, EMV-9, EMV-10, EMV-12 EMV-14, EMV-17 EMV-14.5B, EMV-16B, EMV-18B EMV-20B, EMV-22B, EMV-24B EMV-26B, EMV-17BB, EMV-20BB VERSION: EMV-8P, EMV-9P, EMV-10P FEBRUARY 2006 EMV-12P, EMV-14P...
  • Page 2 VERTICAL TOWED MIXER Warning! Carefully read the instruction manual before using the machine.
  • Page 3 VERTICAL TOWED MIXER...
  • Page 4 VERTICAL TOWED MIXER...
  • Page 5 VERTICAL TOWED MIXER...

  • Page 6: Table Of Contents

    VERTICAL TOWED MIXER CONTENTS 1. CONFORMITY DECLARATION 2. REGISTRATION PLATE RECEPTION OF THE MIXER 4. GUARANTEE CONDITIONS 5. SAFETY WARNINGS AND RECOMMENDATIONS 6. USE AND CONSERVATION OF THE INSTRUCTIONS HANDBOOK 7. INSTRUCTIONS HANDBOOK VERSION: FEBRUARY 2006 Page 1...

  • Page 7: Conformity Declaration

    INGENIERIA Y MONTAJES MONZÓN S.L. Business address: Polígono industrial Las Paules 53-55 22400 Monzón (Huesca) España Declares sole responsibility that the towed mixer Models EMV-8, EMV-10, EMV-12, EMV-14, EMV-17, EMV-14.5B,EMV-16B,EMV-18B,EMV-20B,EMV-22B,EMV-24B, EMV-26B,EMV-17BB,EMV-20BB. EMV-9P,EMV-10P,EMV-12P,EMV-14P. are manufactured in compliance with the following directives:...

  • Page 8: Reception Of The Mixer

    Once the mixer has been delivered and before being put into service qualified personnel from TATOMA will instruct the owner or the personnel in charge of the machine on its use, maintenance, and the safety regulations to be taken into consideration for its correct use...

  • Page 9: Guarantee Conditions

    TOWED VERTICAL MIXER GUARANTEE CONDITIONS. Inadequate use of the mixer or TATOMA Offers for the complete range of its products, a six-month for uses that are different to those guarantee for all factory defects. The validity of the guarantee will be specified in the manual.

  • Page 10: Safety Warnings And Recommendations

    VERTICAL TOWED MIXER 4. SAFETY WARNINGS AND RECOMMENDATIONS Safety symbols situated on the machine Location 4.1. INFORMATION ON ACOUSTICS AND VIBRATIONS Identify, interpret correctly and respect the warning signs located on different parts of the mixer, as well as identifying the importance that the Warning! Stop the machine the tractor indicators and recommendations included in this handbook play on engine...
  • Page 11 Location without the trailer operator having first received the corresponding training by TATOMA. • The mixer has been designed to be trailed using a tractor. It is expressly forbidden to use any other type of vehicle for towing, as the...
  • Page 12 VERTICAL TOWED MIXER • When working with the mixer the operator should check at all times Adjust the rear view mirrors so that the mixer mechanisms can be easily seen, without their adjustment. The help of another that no one is inside the working area. person should be obtained for this operation.
  • Page 13 Should it be lost or become deteriorated, the user should contact TATOMA to order a new copy of the manual, quoting the serial number and the year of manufacture of the mixer, and the information that is inscribed on...
  • Page 14 VERTICAL TOWED MIXER Page 9...

  • Page 15: Instructions Handbook

    TOWED VERTICAL MIXER 7. INSTRUCTIONS HANDBOOK Page 10...
  • Page 16 VERTICAL TOWED MIXER 4. M INSTRUCTIONS MANUAL: CONTENTS IXER AINTENANCE 4.1. G MAINTENANCE ENERAL POINTERS FOR 1. D ESCRIPTION OF THE MIXER 4.2. M AINTENANCE PERATIONS 1.1. I NTRODUCTION 4.3. C HECKING LEVELS 1.2. U SING THE MIXER 4.4. G REASING 1.3.
  • Page 17 TATOMA designs its mixers thinking of how to facilitate your daily work, save you time and, accordingly, improve performance and the benefits of use.
  • Page 18 TATOMA designed mixers are built simple and made with highly resistant steels. The machine components experience minimal wear and require little maintenance.
  • Page 19 TOWED VERTICAL MIXER M ixer Components 1. Electronic scale 5.- Trailer footrest 9. Unloading belt 13. Side unloading door 2. Remote control 6. Tub access ladder 10. Shredders 14. Parking brake 3. Control block 7. Hydraulic circuit 11. Tub 15. Power takeoff 4.
  • Page 20 TOWED VERTICAL MIXER M ixer Components: self loading shovel 16. Mobile upper shovel 17. Loading shovel fixed track View of Auto loading Shovel Lowered 18. Hydraulic drive cylinders Components not indicated are the same as those used on the simple auger mixer.
  • Page 21 TOWED VERTICAL MIXER M ixer Components – DUPLO Model Inside Tub View 19. Electronic scale 27. Parking brake 20. Control block 28. Unloading belt 21. Remote control 29. Circular metal rings 22. Hitch 30. Tub 23. Power takeoff 31. Unloading door 24.
  • Page 22 TOWED VERTICAL MIXER Conveyor Belt Unloading System Based on the model and option selected, this can be situated in the front or the rear of the machine. It is made up of the following components: Unloading Door (8/31): This is hydraulically operated and can vary the opening through which the product is unloaded, according to the needs of the unloading process.
  • Page 23 TOWED VERTICAL MIXER Door Type Unloading System (13/15): Based on the model and When accessing tub, must respect following option selected, this can be situated in the rear and on one or both recommendations sides of the mixer. This has an unloading door, which is hydraulically Do not, under any conditions, access the inside of the tub operated and can vary the opening through which the product is while the machine is running.
  • Page 24 TOWED VERTICAL MIXER Accessories: The machines come equipped with the following components: Chocks: Located at the rear part of the mixer (depending on the model), two chocks are provided for anchoring the mixer. (Parking chocks option) See Section 2.7. See figure that follows Weigh scale: made up of weigh scales installed between the tub and the chassis that indicate the weight of the product that has been loaded.
  • Page 25 TOWED VERTICAL MIXER 2. MIXER INSTRUMENTS AND CONTROLS 2.2. POWER TAKEOFF 2.1. HITCH .The towed mixers come equipped with a power takeoff that is complete with the adequate protective equipment. Cardan type transmission is The towed mixers can come equipped with supplied that can also incorporate a CV PTO shaft.
  • Page 26 VERTICAL TOWED MIXER Gear Box The gear box is fitted with neutral and two speeds, one slow and the other fast. The gear change is carried out by the corresponding control (Cp) or from the gear box using the lever (C). The three positions of the gear box permit: Slow speed: Shred the components of the mixture.
  • Page 27 HORIZONTAL TOWED MIXER Check that the hook up has been carried out correctly and completely take up the manual support foot with a crank (M) If a hydraulic support foot is available , the wheel should be loosened (V) so that the foot can be completely taken up and then free the foot fixing tabs (F) and fold it away.
  • Page 28 The mixer is equipped with a plate (Ch), bolted onto the side of the control holder column where the remaining controls can be left, when not in use or TATOMA declines all responsibility for actions derived from non when the mixer is parked (See figures 2.7 and 2.8).
  • Page 29 (See figure 2.10). elements. Should the labels deteriorate, the machine user may request new ones from the official distributor or TATOMA. The following drawing shows the different adhesive labels previously mentioned.
  • Page 30 Depending on the symbols shown on the previous drawing the function of each of the following of each control block is the following: 2.5 LIGHTS AND SIGNALS All towed mixers manufactured by TATOMA are fitted on the back with 1. - Working the unloading belt triangular shaped lights 2.
  • Page 31 HORIZONTAL TOWED MIXER Figure 2.12: Signals for use on the road 2.6 PARKING BRAKE Should homologation be required for taking the vehicle on the road Two chocks are supplied with the mixer (homologation kit option) the mixer signalling comprises the following when homologated for use on the road, on elements (See figure 2.14): the contrary the chocks should be ordered...
  • Page 32 VERTICAL TOWED MIXER Once work with the mixer is finalised, the mixer should then be parked ensuring that the parking brake is correctly locked in. In the case of stoppage, especially on slopes, the parking brake must be used; a loaded mixer can drag the tractor with it that is trailing it.
  • Page 33 The weigh scale is connected to the under any condition; they should Figure 2.17: Loading sensors battery of the tractor that tows the mixer. only be handled by TATOMA technical personnel. Should the mixer be fitted with a battery (Auxiliary battery connection), the scale is...
  • Page 34 VERTICAL TOWED MIXER 2.1. CONNECTION BETWEEN THE MIXER AND THE TRACTOR Hydraulic connections - Service brake (Optional): Suppplied with a quick fit hose that should be connected to the tractor. When the mixer is not in use the hose should be place in the holding situated in the control holder column. (See the following figure) - Hydraulic connection to the tractor (Optional): in this case the mixer is not fitted with a tank or a pump, therefore hydraulic feeding for the...
  • Page 35 HORIZONTAL TOWED MIXER • List of poles: 58R : Right position light • Warning! Respect the polarity when 15/30 : Positive connecting the three-pole female • 31 : Ground (Negative) connector to the battery • A : Reserve (Empty) Warning! Electrical discharge may occur when connection to the three-polar female is carried out if the two battery terminals are touched simultaneously.
  • Page 36 Hook up the adequate blocking means This machine is the result of many years of experience acquired by TATOMA, with its strong point being the high level of efficiency when Handle the hooking up elements of the mixer with shredding and mixing the product, in addition to minimum wear and tear working gloves.
  • Page 37 TATOMA declines all liability for possible damages caused to persons or property arising from inadequate or non existent back Driving with the parking brake on may produce view mirrors.
  • Page 38 TOWED VERTICAL MIXER 13. Start the tractor using the ignition key. 14. Move all moving parts of the mixer to check they work: door, Keep the ladder steps clean and elevator, folding elevator (if this option is installed), loading system never jump to the ground from the and auger.
  • Page 39 TOWED VERTICAL MIXER Self loading back shovel The mixer should be handled by only one person, the tractor driver, who will coordinate the actions of other people or machines should any intervention be necessary. When the shovel is full, raise it up until it meets the tub. Gravity will cause the silage to fall inside.
  • Page 40 TOWED VERTICAL MIXER These are situated at the sides of the tub and are worked manually from Introduce first dry sub products, then flour or concentrates, after the outside of the same. They can also be operated by a hydraulic cylinder silage (when the fibre content is very high, mix in silage or damp (Hydraulic shredder option).The number varies in accordance with the products that compress the fibre a little), and finally the fibre...
  • Page 41 TOWED VERTICAL MIXER Figure 3.4: Unloading belt Figure3.6: End of folding belt - Moveable belt The belt can be situated both at the back and the front of the mixer and the following optional functions can be carried out: - Folding belt prolongation. Figure 3.7: Moveable belt The previously mentioned options enable Figure 3.5: End of folding belt...
  • Page 42 TOWED VERTICAL MIXER A holding down system can be ordered as an option (C), made of two chains and spring hooks, to keep the flap elevated giving access to the inside of the unloading belt. This system is only used for cleaning and maintenance of the unloading belt When the machine is working the flap should be down at all times to avoid danger of trapping with the...
  • Page 43 TOWED VERTICAL MIXER Get into the tractor cab and check that no services are in action, start up and drive off Before moving the mixer ensure that there is no one near by. 3.7. LOAD TRIALS Half load trials In order to become familiar with the mixer system and check the correct working of the mixer upon reception, a small load should be carried out initially with the tub approximately 50% of its capacity.
  • Page 44 TOWED VERTICAL MIXER Once the load trials have been carried out the general state of the Use chocks or the parking brake. machine should be checked. Remove the controls from the tractor cab and fix them onto the hydraulic block column (depending on model). Disconnect the electrical connections, hydraulics and service If these actions are not carried out the machine could brake (see section 2.9).
  • Page 45 TOWED VERTICAL MIXER 1º 4. MIXER MAINTENANCE MAINTENANCE OPERATIONS Frequency Check levels (See Section 4.2) 4.1. GENERAL MAINTENANCE INSTRUCTIONS Check hydraulic oil level All maintenance operations should be performed with the machine turned Check auger gear reducer oil level Weekly off and with the tractor’s ignition key in the possession of the personnel that hours Check gearbox oil level...
  • Page 46 Machine maintenance performed during the warranty period should only Table 4.3: Changing and Replacing Oil be carried out by specialized personnel from TATOMA. Non-compliance with the aforementioned will result in the automatic loss of the warranty. The following maintenance operations should be performed exclusively by...
  • Page 47 TOWED VERTICAL MIXER 4.3. CHECKING LEVELS Auger Reducer Gear Weekly, check the oil levels in the gearbox, the auger reducer gear, and An auxiliary reservoir (D) with a liquid the mixers’ gear motors using the corresponding indicators. Generally, if the line sight glass (V) situated in the front oil levels are low, proceed by filling them.
  • Page 48 TOWED VERTICAL MIXER Gearbox To change the auger reducer, the following steps should be taken: 1. Disconnect the drainage hosepipe (Ld) and place it on the floor in a clean container. 2. Place the threaded cap in the drainage hosepipe connection. 3.
  • Page 49 TOWED VERTICAL MIXER 4.4. GREASE The locations of the grease fittings previously cited are shown in the following figures. All the machine’s moving joints and drives should be cleaned and greased weekly using the fittings provided for said purpose (See Fig. 4.11 and 4.12.). It is good for this to be done by a person with experience in order to observe the behaviour of the different mechanisms The grease fittings are identified using the label...
  • Page 50 TOWED VERTICAL MIXER Grease fittings: 1. Hitches 3. Unloading belt bearings (both side of belt) 2. Trailer jack (only mechanical) 4. Bearing on unloading belt motor side 5. Circular metal sections (hydraulic only) Figure 4.7-A: Grease Points. Page 45...
  • Page 51 TOWED VERTICAL MIXER Grease fittings - DUPLO Model Hinged Unloading Belt Grease Fittings 1. Hitch 5. Wheel hub 2. Trailer jack (only mechanical) 6. Circular metal rings (hydraulic only) 3. Unloading belt bearings (both sides of belt) 7. Hinged unloading belt (both sides of belt) 4.
  • Page 52 Model Denomination (Bar) Periodically check the build-up in the hydraulic oil return filter (R) with the EMV-8 / EMV-8P pressure gauge (M) located on the hydraulic oil reservoir. If the gauge EMV-10 / EMV-10P indicates a pressure of 0.8 bar, change the filter. This should be done by 8.15.15...
  • Page 53 TOWED VERTICAL MIXER 4.7. BATTERY 4.8. LOADING AND MIXING SYSTEM It is very important to keep the loading system (according to model) and The battery provided with the mixer the auger in perfect shape because correct machine loading and mixing in (auxiliary battery option) requires a the minimum time possible with optimal performance depend directly upon low level of maintenance.
  • Page 54 Clean the Inside of the Tub: For safety reasons, blade maintenance or changes, for the auger, should be performed by qualified TATOMA personnel. For cleaning the inside of tub, place the mixer on a sloping surface, so that all the accumulated liquids drain from the unloading door that is opened Auger: fully.
  • Page 55 50 mm. If the chain is worn or stretched it should be substituted for a new one removing the chain by the connector link (1). For safety reasons, checking and adjusting chain tension on the unloading belt should be performed by qualified TATOMA personnel. Page 50...
  • Page 56 Any work done on the hydraulic circuit should be performed The hydraulic block is covered with a protection plate (Pd) situated at the only and exclusively by specialized TATOMA personnel due lower part of the column. This is shown in previous drawings. To dismount...
  • Page 57 That the load sensors have not suffered deformations due to rough hits. 5. Do not handle the switchbox or the load sensors. Any work done on the weighing system should be done only and exclusively by specialized TATOMA personnel. Page 52...
  • Page 58 TOWED VERTICAL MIXER 4.13. STOPPING THE MIXER FOR A PROLONGED TIME If, for any reason, the mixer is not used for long periods of time it should be parked following the instructions in Section 3.9 of this manual. It is also advisable to periodically execute the following operations: •...
  • Page 59 6.400 445.45-19.5 EMV-17BB 6.900 2.350 1.000 3.950 EMV-20BB 7.000 2.900 1.250 4.900 See drawings on the following pages All data and descriptions are solely indicative. TATOMA reserves the right to modify the design or specifications without prior notice Page 54...
  • Page 60 Main Dimensions Mixer 420 bar Model (mm) 260 bar (mm) (mm) (mm) Working pressure Shredders 190 bar Single auger mixers EMV-8 5.400 2.950 2.400 Services 170 bar 5.400 2.950 2.550 Unloading belt 190 bar EMV-9 Unloading belt CC motor 160 c.c.
  • Page 61 When driving the mixer on roads (Certification Kit option) the loading system should be in the lowest position possible Data and descriptions are soley indicative.. TATOMA reserves the right to modify the design or specification without previous notice. Page 56...
  • Page 62 TOWED VERTICAL MIXER GENERAL DIMENSIONS SINGLE AUGER MIXERS (With or without a self loading shovel) Page 57...
  • Page 63 TOWED VERTICAL MIXER GENERAL DIMENSIONS DUPLO MIXERS MODELS Page 58...
  • Page 64 TOWED VERTICAL MIXER GENERAL INFORMATION ON SINGLE AUGER MIXERS DUPLO MODEL GENERAL DIMENSIONS Page 59...
  • Page 65 TOWED VERTICAL MIXER 6. OPTIONAL EQUIPMENT Weighing System Programmable weighing system Programmable weighing system with data transfer Weighing system printer Remote display Loading, mixing and unloading System Front and rear unloading system Folding unloading belt prolongation Tilted unloading belt prolongation Moveable unloading belt Unloading belt with PVC band Side unloading door (single, double or rear)
  • Page 66 Incident Possible cause Repairs 7. OPERATING IRREGULARITIES LIGHTING Any repairs should be carried out by a qualified TATOMA technician. The necessary steps to be taken should be studied and considered before - Burnt fuse - Change fuse. commencing any work.
  • Page 67 TOWED VERTICAL MIXER Incident Possible cause Repairs Incident Possible cause Repairs - Reduce cutting depth. - Check and make sure no - Cutter set too deep Cutter gets stuck while foreign objects impeding unloading silage - Mechanical jam in one of movement referenced - Use the regulator to reduce...
  • Page 68 TOWED VERTICAL MIXER SCALE - Burnt safety fuse - Check the fuse in the battery - Inverted connection Screen does not turn on box. or the following - Tractor plug is dirty, rusted, - Invert the cable. inscription appears on or in bad condition.

This manual is also suitable for:

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