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SPINOGY Xcontrol-E Operating Manual

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OPERATING MANUAL
Xcontrol-E

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Summary of Contents for SPINOGY Xcontrol-E

  • Page 1 OPERATING MANUAL Xcontrol-E...
  • Page 2 spinogy.de...
  • Page 3 Index Preamble General remarks 01.1 Notice 01.2 Limitation of liability 01.3 Product name and type designation 01.4 Labeling of Xcontrol-E 01.5 Manufacturer details 01.6 Target group 01.7 Lifecycles of the machine Safety instructions 02.1 Contractual use 02.2 Symbols and notes 02.3...
  • Page 4 07.1 Maintenance 07.2 Spare parts Disassembly and disposal 08.1 Disassembly 08.2 Disposal Service and repair 09.1 Service and repair authorized users Warranty Declaration of installation...
  • Page 5 Please contact us for any request, questions or wishes about our products or your application case, we are glad to help you. Just use our contact form on our website or contact us via E-Mail: mail@spinogy.de. Of course, we are also available for a personal conversation.

  • Page 6: General Remarks

    This operating manual contains important information about handling the product. It has to be read carefully before use. The Xcontrol-E may only be put into operation if the operating manual was understood completely. If there are obscurities, SPINOGY must be contacted. Please follow the instructions of this operating manual. This operating manual must be available for the user at any time and must be replaced in case of loss or impracticality immediately.

  • Page 7: Manufacturer Details

    01.5 Manufacturer details SPINOGY GmbH Name: Brunnenweg 17, 64331 Weiterstadt Address: mail@spinogy.de E-Mail: +49 6150 / 970 960 Phone: spinogy.de Website: 01.6 Target group This operating manual is primarily aimed at the following staff: • Installation staff • Machine operators •...

  • Page 8: Safety Instructions

    02.1 Contractual use The Xcontrol-E is to be considered as an incomplete machine for the installation into machine tools, covered by the definition of a fixed industrial large tool. Seen in isolation, the Xcontrol-E cannot fulfill any function. The installation has to be done by the manufacturer of the machine tool, as the required skills for professional installation cannot be expected from end users.
  • Page 9 • has not read this operating manual, has not read it completely or has not clearly understood it • does not meet the qualification requirements for working with Xcontrol-E • has not received instructions from the operator for working with Xcontrol-E is considered an unauthorized person.

  • Page 10: Special Hazard Warnings

    • Creating of operating instructions • Creating of hazard assessments • Training and instruction of authorized staff at regular intervals • Ensuring that authorized persons using the Xcontrol-E, have carefully read and understood the operating manual • Equipping staff with the appropriate protective equipment 02.5...

  • Page 11: Transport, Packaging And Storage

    The packaging is intended to protect Xcontrol-E until assembly from transport damages and other external influences such as corrosion. The packaging should therefore only be removed shortly before assembly. In addition, the packaging should be kept, if possible, to protect Xcontrol-E in case of storage or to wrap it properly in case of return.

  • Page 12: Technical Description

    Configuration possibilities and technical data The Xcontrol-E is designed for the operation of all SPINOGY spindles and is used for electrical control. It is a plug and play system that includes all electrical components necessary for the operation of a spindle. In addition, the Xcontrol-E can be configured according to your own requirements.
  • Page 13 There are the following configuration possibilities of the Xcontrol-E: Frequency inverter Power [kW] Voltage [V] Type Braking resistor 230 (1-phase) 70  600 W / 10 s, 2% ED 230 (1-phase) 70  600 W / 10 s, 2% ED 400 (3-phase) 200 ...
  • Page 14 04.2 Components The following picture shows the main components of the Xcontrol-E. View door 04 TECHNICAL DESCRIPTION...
  • Page 15 View inside View connection ports 04 TECHNICAL DESCRIPTION...
  • Page 16 Frequency inverter Motor power [kW] Nominal input voltage [V] 1-phase: 200 V –15 % to 240 V +10 3-phase: 380 V –15 % to 480 V +10 %, 50/60 Hz ±5 % %, 50/60 Hz ±5 % Nominal output voltage [V] 3-phase: 200 bis 240 V 3-phase: 380 to 480 V Nominal output current [A]...
  • Page 17 Emergency stop Maximum switching voltage [V AC] Maximum switching current [A] Contact type 2x Normally closed Ambient temperature [°C] -25 to 55 Function Locking Release type Rotary release 04.3 Dimensions 04 TECHNICAL DESCRIPTION...

  • Page 18: Installation

    05.3 Installation of the Xcontrol-E The installation of the Xcontrol-E may only be carried out by qualified staff. During all work, the locally applicable occupational safety and accident prevention regulations as well as internal company regulations must be observed and complied with. Suitable tools must be used for the installation.
  • Page 19 The Xcontrol-E must be mounted vertically, the connection cables pointing downwards, as the heat convection of the frequency inverter is vertical. In addition, the Xcontrol-E must be suspended with sufficient distance to surrounding components so that the intake area of the fan and the air outlet remain free.

  • Page 20: Electrical Wiring

    05.4 Electrical wiring Connecting the Xcontrol-E must be done by a qualified electrician. In addition to the explanations in this chapter, the electrical circuit diagram of the Xcontrol-E must also be consulted. DANGER: Electrical voltage There is a risk of electric shock, which can cause serious injury or death. Before working on the Xcontrol-E, switch it off and disconnect it from the electrical network, and make sure that the capacitors of the frequency inverter are discharged.
  • Page 21 Connection of the separate protective earth conductor and the power supply cable The Xcontrol-E is to be operated stationary, and it is not allowed to connect it via plug socket, but directly. DANGER: High leakage current High leakage currents may occur. The Xcontrol-E must is to be operated stationary. It is not allowed to connect it via power supply plug, but directly.
  • Page 22 0 to 10 V (spindle rotational speed) X1:40 0 V (spindle rotational speed) X1:41 0 V start signal spindle X1:42 Relay output Xcontrol-E to machine control (opens X1:43 when activating emergency stop) X1:55 Potential machine control (0 V) Optional: External emergency stop The terminal blocks X1:57 to X1:58 and X1:60 to X1:61 can be used for the integration of an external 2-pole emergency stop signal.
  • Page 23 There is the possibility to integrate the Xcontrol-P pneumatic control system into the Xcontrol-E. This means that the 24 V from the Xcontrol-E can be used for switching the valve. In addition, the pressure switch of the Xcontrol- P can be integrated into the safety circuit so that the emergency stop can be activated, and the spindle stopped if the pressure falls below the required level.
  • Page 24 Optional: Integration of Xcool There is the possibility to integrate the cooling unit Xcool into the Xcontrol-E. The relay output signal of the Xcool can be integrated into the safety circuit, so that in the event of a temperature or flow error, the emergency stop is activated, and the spindle is stopped.

  • Page 25: Power-On Test

    04. The emergency stop switch is to be unlocked 05. The system is to be released via the reset button 06. Perform a check at the control unit. Are all output signals of the Xcontrol-E displayed? 07. The Xcontrol-E is ready for use...

  • Page 26: Maintenance

    07.1 Maintenance The operator is committed to check and maintain the Xcontrol-E, which is considered as an electrical system, in such a way that technical safety is ensured at any time with all relevant laws and standards. The following points...

  • Page 27: Disassembly And Disposal

    08.1 Disassembly The disassembly as well as the decommissioning of the Xcontrol-E may only be carried out by qualified staff. During all work, the locally applicable occupational safety and accident prevention regulations as well as internal company regulations must be observed and complied with. Suitable tools must be used for disassembly.

  • Page 28: Service And Repair

    09.1 Service and repair authorized users Repairing of components of the Xcontrol-E may only be carried out by SPINOGY, since only then a perfect function can be guaranteed. If unauthorized repairs are carried out, any warranty and guarantee claim expires and SPINOGY is not liable for any resulting damage to property or personal injury.

  • Page 29: Warranty

    SPINOGY. If the customer initiates the inspection of a product delivered by SPINOGY, and it turns out that there is no warranty case, that means, there are no defects to be complained about, or these are based on reasons SPINOGY is not responsible for, a cost lump sum will be charged according to the service and additional services of SPINOGY.

  • Page 30: Declaration Of Installation

    Declaration of installation (According to EC Machinery Directive 2006/42/EC annex II B) Original document Manufacturer: Authorized to issue documents: SPINOGY GmbH SPINOGY GmbH Brunnenweg 17 Brunnenweg 17 64331 Weiterstadt 64331 Weiterstadt Deutschland Deutschland We hereby declare that the following product...
  • Page 31 ©SPINOGY GmbH Rev.04/2022 11 DECLARATION OF INSTALLATION...

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