Harris 220 Series Installation And Operation Manual

Harris 220 Series Installation And Operation Manual

Gas switchover system
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HARRIS
Gas Distribution Equipment
THIS BOOKLET CONTAINS PROPRIETARY INFORMATION FROM THE HARRIS PRODUCTS GROUP. IT IS PROVIDED TO THE PURCHASER SOLELY FOR USE IN CONJUNCTION WITH AUTOMATIC
SWITCHOVER MANIFOLDS MODEL 220 SERIES.
Important
Installation and operation of compressed gas equipment should only be performed by experienced operators and installers who know the general principles and safety precautions to be
observed in handling compressed gases. If you are not certain you fully understand the safety precautions for handling compressed gases, please contact The Harris Products Group,
or, your local gas supplier.
Do not permit untrained persons to install, operate or maintain this equipment. Do not attempt to install or operate this equipment until you have read and fully understand these
instructions. If you do not fully understand these instructions, contact The Harris Products Group.
Extra copies of this instruction manual are available from The Harris Products Group upon request.
1. General Safety Precautions
Protect yourself and others. Read and understand the following instructions before attempting to use this equipment. Failure to understand and follow these instructions can result
in serious personal injury and/or damage to the equipment. Because of the many potential hazards associated with compressed gases, read the Material Safety Data Sheet for each
gas you will be using.
1. Know and understand the physical and chemical properties of the gas being used.
2. Observe general precautions for the use of gases.
3. Observe safety precautions for the gas being used.
4. Do not use this equipment with gases that are not compatible with the materials of construction. The use of gases not compatible with the materials of construction may cause
damage to the equipment or injury to personnel.
5. If flammable gases are used with this equipment do not locate it near open flames or any other source of ignition.
6. If toxic or flammable gases are used with this equipment, emergency equipment applicable to the gases in use should be available in close proximity.
7. Many gases can cause asphyxiation by displacing oxygen in the atmosphere. Make certain the area where these manifolds are operated is well ventilated.
8. Do not release asphyxiant, toxic or flammable gases in the vicinity of personnel. Use this equipment only in well ventilated areas. Vent gases to the outside atmosphere and in an
area away from personnel. Be sure that venting and disposal methods are in accordance with Federal, State, Provincial and local requirements. Locate and construct vent lines to
prevent condensation or gas accumulation. Be sure the vent outlet cannot be obstructed by rain, snow, ice, insects, birds, etc. Do not inter-connect vent lines; if more than one vent
is needed, use separate lines.
9. Relief devices should be installed and properly vented in all gas handling systems to protect against equipment failure and over-pressurization.
10. Never connect this equipment to a supply source having a pressure greater than the maximum rated pressure. Refer to the Product Specifications for maximum inlet pressures.
11. Never permit oil, grease or other combustible materials to come in contact with cylinders, manifolds, and connections. Oil and grease may react and ignite when in contact with
some gases – particularly oxygen and nitrous oxide.
12. Cylinder, header, and master valves should always be opened very s-l-o-w-l-y. Heat of recompression may ignite combustible materials.
13. Flexible hoses should never be kinked, twisted or bent into a radius smaller than 3 inches. Mistreatment may cause the flexible hoses to burst.
14. Do not apply heat. Some materials may react and ignite while in contact with some gases – particularly oxygen and nitrous oxide.
15. Cylinders should always be secured with racks, chains, or straps. Unrestrained cylinders may fall over and damage or break off the cylinder valve which may propel the cylinder
with great force.
16. Welding should not be performed near nitrous oxide piping. Excessive heat may cause the gas to dissociate, creating an explosive force.
17. Do not use leak test solution that contains ammonia. Solutions containing ammonia may cause brass tubing to crack.
Installation and Operation Manual
LEFT BANK
RIGHT BANK
EMPTY
NORMAL
EMPTY
NORMAL
220 SERIES
220 SERIES
220 SERIES
SWITCHOVER MANIFOLD
SWITCHOVER MANIFOLD
SWITCHOVER MANIFOLD
220 Series
Switchover System

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Summary of Contents for Harris 220 Series

  • Page 1 Installation and operation of compressed gas equipment should only be performed by experienced operators and installers who know the general principles and safety precautions to be observed in handling compressed gases. If you are not certain you fully understand the safety precautions for handling compressed gases, please contact The Harris Products Group, or, your local gas supplier.
  • Page 2: General Instructions

    All Harris Products Group Gas Distribution systems are cleaned, tested and prepared for the indicated gas service and are built following National Fire Protection Association (NFPA) and Compressed Gas Association (CGA) guidelines. The 220 Series Switchover Manifold consists of a control hub (Box) and two supply bank headers or hoses, one primary and one reserve, to provide an uninterrupted supply of gas for the specific application.
  • Page 3: Installation Instructions

    OSHA, state and/or local codes to prevent accidental tipping. Wrench tighten all connections. If the system is configured for multiple cylinders per side, then proceed to step 6. Otherwise, refer to the Operation Instructions section. THE HARRIS PRODUCTS GROUP 1.800.241.0804...
  • Page 4 If leaks are found, they must be eliminated before proceeding. Attempt to re-tighten connections with a wrench until the leakage stops. If leakage cannot be stopped, do not use the manifold. Contact The Harris Products Group, or, your local gas supplier.
  • Page 5: Troubleshooting

    Table 1 12. Replacement Parts The following chart (Table 2) contains a listing of common replacement parts available for the Model 220 Series Switchover Manfold Systems. Other replacement parts are available. Contact the Harris Products Group for additional information. Model...
  • Page 6 SWITCHOVER MANIFOLD SWITCHOVER MANIFOLD SWITCHOVER MANIFOLD ESTE MANUAL CONTIENE INFORMACIÓN PROPIETARIA DE HARRIS PRODUCTS GROUP. SE LE PROPORCIONA AL COMPRADOR ÚNICAMENTE PARA QUE LO UTILICE JUNTO CON LOS COLECTORES DE CONMUTACIÓN AUTOMÁTICA DEL MODELO DE LA SERIE 220. Importante La instalación y la operación del equipo de gas comprimido solo debe realizarse por operadores e instaladores con experiencia que conocen los principios generales y las precauciones de seguridad que deben tenerse en cuenta cuando se manejan gases comprimidos.
  • Page 7: Instrucciones Generales

    2. Introducción Todos los sistemas de distribución de gas de Harris Products Group se limpian, prueban y preparan para el servicio de gas indicado y se construyen conforme a las pautas de la Asociación Nacional de Protección contra el Fuego (NFPA) y la Asociación de Gas Comprimido (CGA). El colector del conmutador de la serie 220 consiste de un cubo de control (caja) y dos cabezales o mangueras de banco de suministro, uno principal y otro de reserva, a fines de proporcionar un suministro ininterrumpido de gas para la aplicación específica.
  • Page 8: Placa De Identificación

    16 in y las clavijas de montaje verticales deben dimensionarse a 9.25 in. La caja no viene con las herramientas de montaje, por lo que el cliente debe elegir los sujetadores adecuados para la superficie de montaje. THE HARRIS PRODUCTS GROUP 1.800.241.0804...
  • Page 9 Ajuste con una llave todas las conexiones. Ajuste los tornillos en U en las abrazaderas de montaje del cabezal para sujetar los cabezales en su lugar. Figura 5 THE HARRIS PRODUCTS GROUP 1.800.241.0804 www.harrisproductsgroup.com...
  • Page 10: Instrucciones De Operación

    Si se encuentran filtraciones, deben eliminarse antes de proceder. Trate de reajustar las conexiones con una llave hasta que la filtración se detenga. Si no se puede detener una filtración, no utilice el colector. Comuníquese con Harris Products Group o con su proveedor de gas local.
  • Page 11: Solución De Problemas

    HARRIS Série 220 Matériel de distribution de gaz Manuel d'installation et d'utilisation Système de commutation LEFT BANK RIGHT BANK EMPTY NORMAL EMPTY NORMAL 220 SERIES 220 SERIES 220 SERIES SWITCHOVER MANIFOLD SWITCHOVER MANIFOLD SWITCHOVER MANIFOLD THE HARRIS PRODUCTS GROUP 1.800.241.0804 www.harrisproductsgroup.com...
  • Page 12: Précautions Générales De Sécurité

    2. Introduction Tous les systèmes de distribution de gaz de Harris Products Group sont nettoyés, testés et préparés pour le service de gaz indiqué et sont fabriqués en conformité avec les recommandations de la National Fire Protection Association (NFPA) et de la Compressed Gas Association (CGA). Le collecteur à commutateur série 220 se compose d’un boitier de contrôle (Box) et de deux tuyaux collecteurs ou flexibles d’alimentation, un principal et un de réserve, afin de fournir une alimentation ininterrompue en gaz pour l’application visée.
  • Page 13: Instructions D'installation

    (voir figure 1). Dans le cas du collecteur avec plusieurs bouteilles de chaque côté, fixez le tuyau collecteur au boitier du collecteur au moyen de l'adaptateur fourni (voir figure 2). THE HARRIS PRODUCTS GROUP 1.800.241.0804 www.harrisproductsgroup.com...
  • Page 14 Fixez les supports de montage du collecteur au mur avec un outil adéquat (non fourni). Branchez les raccords de sortie du collecteur aux côtés droit et gauche du boitier de contrôle. Serrez tous les raccords à l’aide d’une clef. Serrez les étriers des supports de montage du collecteur pour le fixer en place. THE HARRIS PRODUCTS GROUP 1.800.241.0804...
  • Page 15: Consignes D'utilisation

    En cas de fuites, celles-ci doivent être réparées avant de continuer. Essayez de resserrer les raccords à l’aide d’une clef jusqu’à arrêter la fuite. Si la fuite ne peut pas être arrêtée, n’utilisez pas ce collecteur. Communiquez avec The Harris Products Group ou votre fournisseur de gaz.
  • Page 16: Pièces De Rechange

    12. Pièces de rechange Le tableau suivant (tableau 2) présente une liste des pièces de rechange courantes disponibles pour les systèmes de collecteur à commutation série 220. D’autres pièces de rechange sont disponibles. Communiquez avec The Harris Products Group pour plus de renseignements. Modèle Contrôle...

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