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AFFIX MALT Series Assembly Manual

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BS1139-6:2014
No: CE/21-22/046
Assembly Manual
Linked Towers MALT Series

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Summary of Contents for AFFIX MALT Series

  • Page 1 BS1139-6:2014 No: CE/21-22/046 Assembly Manual Linked Towers MALT Series...
  • Page 2 Aluminium LInked Towers MALT BS1139-6 3 7/9 XXXD The AFFIX Linked Tower is a mobile access tower manufactured in our The AFFIX Linked Tower is a mobile access tower manufactured in our ISO 9001 accredited facility. ISO 9001 accredited facility.
  • Page 3 THE STRUCTURE DESCRIPTION: The Affix MALT Series Aluminium Linked Tower offers customer the flexibility to work on the long span platform of 7.5 Mtrs Length together by joining two Double Width Towers together through and additional platform at multiple levels. The MALT Series towers allow the user to work on longer platform with more workers to work simultaneously.
  • Page 4 The maximum safe working load of any individual platform is 250 kgs evenly distributed. If the tower is to be used for any specific loading contact your supplier or the manufacturer, Affix Scaffolding WLL. Tel: +974 5529 9893 or Email: info@affixscaffolding.com. RECOMMENDATIONS : Recommend a minimum of two people to assemble, dismantle and move the platform tower.
  • Page 5 USAGE ADVICE Air speed and resultant action to be taken Action to be taken Beufort Scale Description Air Speed 1 mph Calm, smoke rises easily upwards No action needed 12 mph Moderate breeze, raises dust No action needed, keep a watch Raises loose papers, leaves and small 17 mph Cease work...
  • Page 6 Aluminium Linked Towers WARNING NEVER STAND ON AN UNGUARDED PLATFORM SAFE WORKING LOADS AND HEIGHTS Safe working load on the working platform is 250kgs evenly distributed. The load on the tower should not exceed 1250 kgs. The maximum recommended platform height is 9M. ASSEMBLY PROCESS : PREPARATION PREPARATION...
  • Page 7 ASSEMBLY FIRST LEVEL Step 1 Insert the Base Jack with the jack pipe inside the bottom of the tubes of the 1st level 2 Rung Ladder Frame and 2 Rung Span Frame. DO NOT USE Hammer. DO NOT USE Hammer. Step 2 Step 2.1 Step 2.1...
  • Page 8 ASSEMBLY Step 3 Step 3.1 Step 3.1 Level the structure using a Spirit Level on the Rungs and the braces. If adjustment required, adjust using the adjustable jack. SECOND LEVEL Step 4 Step 4.1 Step 4.1 Insert the 2nd level Walk-through Frame and Ladder Frame into the corresponding spigots of 1st level Span Frame and Ladder Frame.
  • Page 9 ASSEMBLY Step 5 Step 5.1 Step 5.1 Hook the Diagonal Brace to the 1st Rung of the 1st level Span frame at one end and the other end should be hooked to the 1st Rung of the 2nd level Ladder frame. Step 5.2 Step 5.2 Hook the 2nd Diagonal Brace to the 1st...

  • Page 10: Table Of Contents

    ASSEMBLY Step 7 Step 7.1 Step 7.1 Hook the Intermediate trapdoor platform on the 2nd Rung of the 2nd level frames. Make sure the trapdoor is towards the ladder side. Step 7.2 Step 7.2 Also hook the Intermediate fixed platform on the 2nd Rung of the 2nd level frames beside the trapdoor platform .
  • Page 11 ASSEMBLY THIRD LEVEL Step 9 Insert the 3rd level Walk-through Frame and Ladder Frame into the corresponding spigots of 2nd level Walk-through Frame and Ladder Frame. For clamping instructions refer to the Clamping Instructions section on Page 20. Step 10 Step 10.1 Step 10.1 Hook the Diagonal Brace to the 3rd Rung...

  • Page 12: Step

    ASSEMBLY Step 11 Step 11.1 Step 11.1 Hook the Diagonal Brace to the 3rd Rung of the 3rd level Walk-through Frame at one end and the other end should be hooked to the 1st Rung of the 3rd level Ladder Frame on the other side. Step 11.2 Step 11.2 Hook the 2nd Diagonal Brace to the 1st...

  • Page 13: Using The 3T Method, Standing On The Ladder And Leaning Back Against The Edge

    ASSEMBLY Step 13 Using the 3T method, standing on the ladder and leaning back against the edge of the trapdoor aperture, fit the horizontal braces as mid rails and guardrails. Step 13.1 Step 13.1 Hook the lower pair of Horizontal Braces to the 3rd Rung of both the frames of 3rd level on both the sides.
  • Page 14 ASSEMBLY Step 15 Start erecting another tower at a distance of 2.5 Mtrs from the first tower. Ensure the Walkthrough Frames of both the towers face each other. Repeat Steps 1 to 8 and prepare the other tower upto the intermediate platform level. Step 16 Hook the lower set of 2 brdige decks (fixed platforms) to the 2nd rung of the 2nd level...
  • Page 15 ASSEMBLY Step 17 Step 17.1 Step 17.1 Hook the lower pair of Horizontal Braces to the 3rd Rung of both the Walkthrough frames of both the towers, as Mid rail. Step 17.2 Step 17.2 Hook the upper pair of Horizontal Braces to the 4th Rung of both the Walkthrough frames of both the towers, as Guard rail.
  • Page 16 ASSEMBLY Step 19 Insert the 3rd level Walk-through Frame and Ladder Frame into the corresponding spigots of 2nd level Walk-through Frame and Ladder Frame. For clamping instructions refer to the Clamping Instructions section on Page 20. Step 20 Step 20.1 Step 20.1 Hook the Diagonal Brace to the 3rd Rung of the 2nd level Walk-through Frame at...
  • Page 17 ASSEMBLY Step 21 Step 21.1 Step 21.1 Hook the Diagonal Brace to the 3rd Rung of the 3rd level Walk-through Frame at one end and the other end should be hooked to the 1st Rung of the 3rd level Ladder Frame on the other side. Step 21.2 Step 21.2 Hook the 2nd Diagonal Brace to the 1st...

  • Page 18: Hook The Lower Pair Of Horizontal Braces

    ASSEMBLY Step 23 Using the 3T method, standing on the ladder and leaning back against the edge of the trapdoor aperture, fit the horizontal braces as mid rails and guardrails. Step 23.1 Step 23.1 Hook the lower pair of Horizontal Braces to the 3rd Rung of both the frames of 3rd level on both the sides.

  • Page 19: To The 3Rd Rung Of Both The Walkthrough

    ASSEMBLY Step 25 Step 25.1 Step 25.1 Hook the lower pair of Horizontal Braces to the 3rd Rung of both the Walkthrough frames of both the towers, as Mid rail. Step 25.2 Step 25.2 Hook the upper pair of Horizontal Braces to the 4th Rung of both the Walkthrough frames of both the towers, as Guard rail.

  • Page 20: Step 27

    ASSEMBLY Step 27 Insert the wooden toe-boards in the toe-board holder slot on all the sides and insert the wooden toe-board Step 28 Last, but not the least, follow the tying-in methodology and instructions provided on page 23 and tie the tower to a fixed rigid structure before start using it.
  • Page 21 ASSEMBLY Side ToeBoard ToeBoard Fix the claw of the Toeboard TB on the Then insert the Side Toeboard and the End Rungs facing each other as shown in the Toeboard in the respective toeboard slots figure. as shown in the figure. Spring Clip Always ensure the Spring Clips are in the lock position after inserting the upper...
  • Page 22 COMPONENTS FL20135 JA500 FW20135 Ladder Frame Adjustable Base Jack Walkthrough Frame FS10135 FL10135 BT200/250 Span Frame Ladder Frame ToeBoard Set...
  • Page 23 COMPONENTS PT200/250 Trapdoor Platform PF200/250 Fixed Platform BD200/250, BH200/250 Diagonal Brace, Horizontal Brace...
  • Page 24 TYING-IN AFFIX MALT Series towers must never be built as free-standing structure. Follow the tying-in solution provided The following points must be observed: - Never build linked towers without adopting and correctly following the suggested tying-in solution. - Securely tie the linked tower into an adjacent rigid structure capable of withstanding the forces that will be imposed upon it by the attachment of the tower.
  • Page 25 Moving this tower is not possible since this is fixed-type structure. In case a movement is required, the complete has tower has to be dismantled and re-erected at the required location. Certified and independently tested for use. Compliant to 3T Assembly process. Safe working load on the platform is 250kgs/Sq Mtr, evenly distributed.
  • Page 26 COMPONENTS TABLE COMPONENTS TABLE MALT SERIES TABLE Confirming to BS1139-6:2014 ALUMINIUM LINKED TOWER MABW 1025 Tower Height in Mtrs 10.0 10.0 11.0 Working Height in Mtrs Platform Height in Mtrs Weight in Kgs Components Code Specs Ladder Frame FL20135 2.0 Mtrs 2.0 Mtrs...
  • Page 28 PO Box No. 201633 Doha, Qatar Mobile +974 4416 1483 +974 5529 9893 Mobile +974 3030 0685 EMail : info@affixscaffolding.com Website: www.affixscaffolding.com Website SCAN ME https://twitter.com/affixscaffoldin https://twitter.com/affixscaffoldin https://www.facebook.com/affixscaffoldin https://www.facebook.com/affixscaffoldin https://www.linkedin.com/company/affix-scaffolding-llc/ https://www.linkedin.com/company/affix-scaffolding-llc/...

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